Yamaha XTZ7N 2021 Owner'S Manual Download

Page: 82 / 112

Perio

ic maintenance an

justment

7-30

EAUM1653

ricatin

the swin

arm piv-

ots

The swingarm pivots must be lubricat-
ed by a Yamaha dealer at the intervals
specified in the periodic maintenance
and lubrication chart.

EAU23273

Checkin

the front fork

The condition and operation of the
front fork must be checked as follows
at the intervals specified in the periodic
maintenance and lubrication chart.

To check the con

ition

Check the inner tubes for scratches,
damage and excessive oil leakage.

To check the operation

1. Place the vehicle on a level surfa-

ce and hold it in an upright posi-
tion.

WARNING! To avoi

injury,

securely support the vehicle so
there is no

er of it fallin

over.

[EWA10752]

2. While applying the front brake,

push down hard on the handle-
bars several times to check if the
front fork compresses and re-
bounds smoothly.

NOTICE

ECA10591

If any

ama

e is foun

or the front

fork

oes not operate smoothly,

have a Yamaha

ealer check or re-

pair it.

Recommen

ricant:

Lithium-soap-based grease

UBHL10E0.book Page 30 Tuesday, October 5, 2021 9:57 AM

Summary of Contents for XTZ7N 2021

Page 1: ...this vehicle MOTORCYCLE OWNER S MANUAL Specifications Consumer information Motorcycle care and storage Periodic maintenance and adjustment For your safety pre operation checks Instrument and control functions Description Safety information Location of important labels Operation and important riding points Index English E ...

Page 2: ...r reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequently when servicing your vehicle For more information go to www P65Warnings ca gov passenger vehicle Read this manual carefully before operating the vehicle This manual should stay with the vehicle if it ...

Page 3: ...tain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent product information available at the time of printing there may be minor discrepancies...

Page 4: ...ntial personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING N...

Page 5: ...r Corporation U S A 1st edition September 2021 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 35 55 UBHL10E0 book Page 2 Tuesday October 5 2021 9 57 AM ...

Page 6: ...dic maintenance chart for the emission control system 7 3 General maintenance and lubrication chart 7 5 Removing and installing cowlings 7 10 Checking the spark plugs 7 10 Canister 7 11 Engine oil and oil filter cartridge 7 12 Why Yamalube 7 15 Coolant 7 15 Replacing the air filter element and cleaning the check hose 7 17 Checking the throttle grip free play 7 18 Valve clearance 7 18 Tires 7 19 Sp...

Page 7: ...ycle care and storage 8 1 Matte color caution 8 1 Care 8 1 Storage 8 3 Specifications 9 1 Consumer information 10 1 Identification numbers 10 1 Diagnostic connector 10 3 Vehicle data recording 10 3 Reporting safety defects 10 4 Motorcycle noise regulation 10 5 Maintenance record 10 6 YAMAHA MOTOR CORPORATION U S A 2020 AND LATER MODEL STREET DUAL PURPOSE MOTORCYCLE LIMITED WARRANTY 10 8 YAMAHA EXT...

Page 8: ...They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer 2 1 3 9 4 5 6 7 8 UBHL10E0 book Page 1 Tuesday October 5 2021 9 57 AM ...

Page 9: ...ND ALL LABELS ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET eye protection and protective clothing 1TP 2118K A2 TIRE INFORMATION Cold tire normal pressure should be set as follows FRONT REAR 220 kPa 2 20 kgf cm 32 psi 250 kPa 2 50 kgf cm 36 psi BAU 21668 00 NOTICE 8ET 2815K 01 BAT 21686 00 2 1 3 6 5 4 BAU 2815P 00 UBHL10E0 book Page 2 Tuesday October 5 2021 9 57 AM ...

Page 10: ...gh pressure nitrogen gas Mishandling can cause explosion Read owner s manual for instructions Do not incinerate puncture or open 4AA 22259 80 WARNING Improper loading can cause loss of control Read owner s manual for proper loading 3JJ 28446 A2 8 9 7 UBHL10E0 book Page 3 Tuesday October 5 2021 9 57 AM ...

Page 11: ...ou Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibility of an accident or equipment damage See page 5 1 for a list of pre operation checks This motorcycle is designed to carry the operator and a passen ger The failure of motorists to detect and recogni...

Page 12: ...ld always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs Protective Apparel The majority of fatalities from motorcy cle accidents are the result of head in juries The use ...

Page 13: ...that has added cargo or accessories Here along with the information about accessories below are some general guidelines to follow if loading cargo to your motorcycle The total weight of the operator pas senger accessories and cargo must not exceed the maximum load limit Operation of an overloaded vehicle could cause an accident When loading within this weight limit keep the following in mind Cargo...

Page 14: ...mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the per formance of your motorcycle Carefully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance limit suspension travel steering travel or control opera tion or obscure lights or reflec tors Ac...

Page 15: ...OFF position and that there are no fuel leaks Point the front wheel straight ahead on the trailer or in the truck bed and choke it in a rail to pre vent movement Shift the transmission in gear for models with a manual transmis sion Secure the motorcycle with tie downs or suitable straps that are attached to solid parts of the mo torcycle such as the frame or up per front fork triple clamp and not ...

Page 16: ...er page 7 11 4 Seat lock page 4 17 5 Shock absorber assembly spring preload adjusting knob page 4 21 6 Shift pedal page 4 13 7 Engine oil drain bolt page 7 12 8 Engine oil level check window page 7 12 9 Engine oil filter cartridge page 7 12 10 Compression damping force adjusting screw page 4 19 UBHL10E0 book Page 1 Tuesday October 5 2021 9 57 AM ...

Page 17: ... Right view 1 2 3 4 5 6 1 Main fuse page 7 33 2 Fuse box page 7 33 3 Battery page 7 31 4 Fuel tank cap page 4 15 5 Brake pedal page 4 13 6 Rear brake fluid reservoir page 7 23 UBHL10E0 book Page 2 Tuesday October 5 2021 9 57 AM ...

Page 18: ...andlebar switches page 4 11 3 Power outlet page 4 24 4 Multi function meter unit page 4 4 5 Front brake fluid reservoir page 7 23 6 Right handlebar switches page 4 11 7 Brake lever page 4 13 8 Throttle grip page 7 18 9 Main switch steering lock page 4 1 UBHL10E0 book Page 3 Tuesday October 5 2021 9 57 AM ...

Page 19: ...ight will stay on until the key is turned to OFF even if the engine stalls EAU10664 OFF All electrical systems are off The key can be removed WARNING EWA10062 Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an accident EAU73803 LOCK The steering is locked and all electrical systems are off Th...

Page 20: ...n if the en gine oil pressure is low TIP When the vehicle is turned on the light should come on go off briefly and then remain on until the engine is start ed Otherwise have a Yamaha dealer check the vehicle NOTICE ECA21211 If the warning light comes on when the engine is running stop the en gine and check the oil level If the oil level is low add sufficient oil of the recommended type If the warn...

Page 21: ...is occurs have a Yamaha dealer check the on board diagnostic system TIP When the vehicle is turned on this light should come on for a few seconds and then go off Otherwise have a Yamaha dealer check the vehicle EAU94171 ABS warning light This warning light comes on when the vehicle is first turned on and goes off after starting riding If the warning light comes on while riding the anti lock brake ...

Page 22: ...k of an accident EAU90790 Switching the display units The display units can be switched be tween kilometers and miles To switch the display units set the multi funtion display to the odometer or a tripmeter and then push the top set button until the display units change EAU86831 Speedometer The speedometer shows the vehicle s traveling speed 1 Top set button 2 Bottom set button 3 OFF ROAD ABS ON O...

Page 23: ...the last segment starts flash ing Refuel as soon as possible TIP If a problem is detected in the electrical circuit the fuel level segments will flash repeatedly If this occurs have a Yamaha dealer check the vehicle EAU90821 Eco indicator This indicator comes on when the vehi cle is being operated in an environ mentally friendly fuel efficient manner The indicator goes off when the vehicle is stop...

Page 24: ...e increment value one by one or push and hold the button to in crease the increment value continu ously EAU87391 Transmission gear display This display shows the selected gear The neutral position is indicated by and by the neutral indicator light EAU90833 OFF ROAD Indicator This indicator comes on when the ABS has been manually disabled To switch off the ABS 1 Turn the vehicle power on 2 The vehi...

Page 25: ...rightness control mode Push the top set button to change the display in the following order ODO TRIP 1 TRIP 2 TRIP CD TRIP F km L L 100 km or MPG AVE_ _ _ km L AVE_ _ _ L 100 km or AVE_ _ _ _ MPG AVE_ _ _ km h or AVE_ _ _ MPH _ _ F Air_ _ F ODO TIP The fuel reserve tripmeter appears only when you are low on fuel Push the bottom set button to switch the display in the reverse order EAU86890 Odomete...

Page 26: ... of the fuel meter starts flashing the display automati cally changes to the fuel reserve trip meter TRIP F and starts counting the distance traveled from that point To reset the fuel reserve tripmeter se lect it by pushing the top set button and while the digits flash push the bot tom set button until it is reset TIP If you do not reset the fuel reserve trip meter manually it will reset automati ...

Page 27: ...VE_ _ _ L 100 km or AVE_ _ _ MPG To switch the fuel consumption measurement units push the top set button until the measurement units change AVE_ _ _ km L the average dis tance that can be traveled on 1 0 L of fuel AVE_ _ _ L 100 km the average amount of fuel necessary to travel 100 km AVE_ _ _ MPG the average dis tance that can be traveled on 1 0 US gal of fuel TIP To reset the average fuel con s...

Page 28: ...ature is below 16 F Lo will be displayed EAU90700 Brightness control mode The brightness level of the multi func tion meter unit panel can be adjusted To adjust the brightness 1 Turn the vehicle power off 2 Push and hold the top set button 3 Turn the vehicle power on and continue pushing the top set but ton until the display switches to the brightness control mode 4 Push the bottom set button to s...

Page 29: ...l switch To signal a right hand turn push this switch to To signal a left hand turn push this switch to When released the switch returns to the cen ter position To cancel the turn signal lights push the switch in after it has re turned to the center position EAU12501 Horn switch Press this switch to sound the horn 1 Hazard switch 2 Pass switch PASS 3 Dimmer switch 4 Turn signal switch 5 Horn switc...

Page 30: ...y or to warn other drivers when your vehicle is stopped where it might be a traffic hazard NOTICE ECA10062 Do not use the hazard lights for an extended length of time with the en gine not running otherwise the bat tery may discharge EAUM4090 SELECT switch This switch has the same functions as the bottom set button of the Multi function meter unit See Multi function meter unit on page 4 4 for detai...

Page 31: ...quipped with a brake lever position adjusting dial To adjust the distance between the brake lever and the throttle grip push the brake lever away from the throttle grip and rotate the adjusting dial Make sure the setting number on the adjust ing dial aligns with the match mark on the brake lever EAU12944 Brake pedal The brake pedal is located on the right side of the motorcycle To apply the rear b...

Page 32: ...nd let the ABS work Do not pump the brakes as this will re duce braking effectiveness The ABS performs a self check when you first start off During this time a clicking noise from the hy draulic unit may be audible and if the brake lever or brake pedal is applied a vibration can be felt but this is not a malfunction The brake system will revert to a conventional brake system in case of ABS malfunc...

Page 33: ...l is a fire hazard EAU13222 Fuel Make sure there is sufficient gasoline in the tank WARNING EWA10882 Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce the risk of injury when refueling follow these instructions 1 Before refueling turn off the en gine and be sure that no one is sit ting on the vehicle Never refuel while smoking or while in the vi cinit...

Page 34: ...d is 86 or higher or the research octane number RON is 91 or higher If engine knocking or pinging occurs use a gasoline of a different brand or higher octane rating Gasohol There are two types of gasohol gaso hol containing ethanol and that con taining methanol Gasohol containing ethanol can be used if the ethanol con tent does not exceed 10 E10 Gas ohol containing methanol is not recommended by Y...

Page 35: ...t allow the engine to idle more than a few minutes Long idling can cause a build up of heat EAUM4110 Seats Passenger seat To remove the passenger seat 1 Insert the key into the seat lock and then turn the key counter clockwise 2 Lift the rear of the passenger seat and pull it backward To install the passenger seat 1 Insert the projection on the front of the passenger seat into the seat holder as s...

Page 36: ... Install the passenger seat TIP Make sure that the seats are properly secured before riding EAU90940 Adjusting the headlight beams The headlight beam can be adjusted to raise or lower the height of the head light beams It may be necessary to ad just the headlight beams to increase visibility and help prevent blinding on coming drivers when carrying more or less load than usual Obey local laws and ...

Page 37: ...When turning the damping force adjuster in direction a the 0 click position and the 1 click position may be the same When turning the damping force adjuster in direction b it may click beyond the stated specifica tions however such adjustments are ineffective and may damage the suspension Compression damping force 1 Remove the rubber cap by pulling it out of the front fork leg 2 Turn the adjusting...

Page 38: ...se and harden the suspension If this occurs bleed the air from each fork leg WARNING EWA10201 Always bleed both fork legs other wise poor handling and loss of sta bility may result 1 If possible elevate the vehicle so the front wheel is off the ground See page 7 36 TIP When bleeding the front fork do not apply any pressure or weight on the front end of the vehicle 2 Remove the bleed screws and al ...

Page 39: ...e adjuster in direction a to in crease the spring preload Turn the adjuster in direction b to de crease the spring preload To set the spring preload turn the ad juster in direction b until it stops and then count the clicks in direction a TIP When turning the spring preload adjuster in direction b the 0 click position and the 1 click position may be the same When turning the spring preload adjuste...

Page 40: ...rection b it may click beyond the stated specifica tions however such adjustments are ineffective and may damage the suspension Compression damping force Turn the adjuster in direction a to in crease the compression damping for ce Turn the adjuster in direction b to de crease the compression damping for ce To set the compression damping for ce turn the adjuster in direction a until it stops and th...

Page 41: ...e handling the shock absorber assembly Do not tamper with or attempt to open the cylinder assembly Do not subject the shock ab sorber assembly to an open flame or other high heat source This may cause the unit to ex plode due to excessive gas pressure Do not deform or damage the cylinder in any way Cylinder damage will result in poor damping performance Do not dispose of a damaged or worn out shoc...

Page 42: ...on of accesso ries that require more than the stated capacity at any one time This may overload the circuit and cause the fuse to blow TIP To prevent battery drain do not use an accessory with the engine off Power outlet A 12 V accessory with the proper con nector can be used when the main switch is on To use the power outlet 1 Turn the vehicle power off 2 Remove the power outlet cap 3 Turn the ac...

Page 43: ...ide of the frame Raise the sidestand or lower it with your foot while holding the vehicle upright TIP The built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situa tions See the following section for an explanation of the ignition circuit cut off system WARNING EWA10242 The vehicle must not be ridden with the sidestand down or if the side sta...

Page 44: ...e starts unless the clutch lever is pulled and the sidestand is up Also it will stop the running engine should the sidestand be lowered while the trans mission is in gear Periodically check the system via the following procedure TIP This check is most reliable if per formed with a warmed up engine See pages 4 1 and 4 11 for switch operation information UBHL10E0 book Page 26 Tuesday October 5 2021 ...

Page 45: ...as stalled 10 Move the sidestand up 11 Pull the clutch lever 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden YES NO YES NO YES NO The neutral switch may not be working The motorcycle should not be ridden until checked by a Yamaha dealer The clutch switch may not be working The motorcycle should not be ridden until checked by a Yamaha dealer The sidestan...

Page 46: ...the following points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check breather hose for obstructions cracks or damage and check hose con nections 4 15 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 7 12 Coolant Check coolant level in reservoir If necessary add recommende...

Page 47: ...tle grip free play and lubricate ca ble and grip housing 7 18 7 27 Control cables Make sure that operation is smooth Lubricate if necessary 7 27 Drive chain Check chain slack Adjust if necessary Check chain condition Lubricate if necessary 7 25 7 26 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 7 19 7 20 Brake and shift pedals Make s...

Page 48: ...tightened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is not working correctly have Yamaha dealer check vehicle 4 25 ITEM CHECKS PAGE UBHL10E0 book Page 3 Tuesday October 5 2021 9 57 AM ...

Page 49: ...00 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAU69230 0 1000 km 0 600 mi Avoid prolonged operation above 4700 r min NOTICE After 1000 km 600 mi of operation the engine oil must be changed and the oil filter ca...

Page 50: ... the transmission into the neutral position 4 Start the engine by pushing the start switch 5 Release the start switch when the engine starts or after 5 seconds Wait 10 seconds before pressing the switch again to allow battery voltage to restore NOTICE ECA11043 For maximum engine life never ac celerate hard when the engine is cold EAUM3632 TIP This model is equipped with a lean angle sensor This se...

Page 51: ...ot designed to withstand the shock of forced shifting EAU16682 To start out and accelerate 1 Pull the clutch lever to disengage the clutch 2 Shift the transmission into first gear The neutral indicator light should go out 3 Open the throttle gradually and at the same time release the clutch lever slowly 4 At the recommended shift points shown in the following table close the throttle and at the sa...

Page 52: ...over rev This could cause loss of control an accident and injury It could also cause engine or drive train dam age EAU64150 Recommended shift points The recommended shift points during acceleration and deceleration are shown in the table below EAU17214 Parking When parking stop the engine and then remove the key from the main switch WARNING EWA10312 Since the engine and exhaust system can become v...

Page 53: ...performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 2 for more in formation about carbon monox ide WARNING EWA15461 Brake discs calipers dr...

Page 54: ...s manual and the tools provided in the tool kit are intended to assist you in the perfor mance of preventive maintenance and minor repairs However a torque wrench and other tools are necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have your Yamaha dealer perform it for you 1 Tool kit 2 Storage pouch 1 2 UBHL10E0 ...

Page 55: ...000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 1 Fuel line Check fuel hoses for cracks or damage Replace if necessary 2 Spark plugs Check condition Adjust gap and clean Replace 3 Valve clearance Check and adjust valve clearance when engine is cold Every 26600 mi 42000 km 4 Crankcase breath er system Chec...

Page 56: ...for dam age Replace if necessary No ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months UBHL10E0 book Page 4 Tuesday October 5 2021 9 57 AM ...

Page 57: ... error codes 2 Air filter element Replace Every 12000 mi 19000 km 3 Air filter check hose Clean 4 Clutch Check operation Adjust or replace cable 5 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 6 Rear brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 7 Brake hoses Check for cracks or damage Check for correct routi...

Page 58: ...g chain lubricant thoroughly Every 600 mi 1000 km and after washing the motorcycle riding in the rain or riding in wet areas 14 Steering bearings Check bearing assemblies for looseness Moderately repack with lithium soap based grease Every 12000 mi 19000 km 15 Chassis fasteners Check all chassis fitting and fas teners Correct if necessary 16 Brake lever pivot shaft Apply silicone grease lightly No...

Page 59: ...Check operation and for oil leak age Replace if necessary 23 Shock absorber as sembly Check operation and for oil leak age Replace if necessary 24 Rear suspension link pivots Apply lithium soap based grease lightly Every 12000 mi 19000 km 25 Engine oil Change warm engine before draining 26 Engine oil filter car tridge Replace No ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000...

Page 60: ... leakage Change coolant Every 3 years 28 Front and rear brake switches Check operation 29 Control cables Apply Yamaha cable lubricant or other suitable cable lubricant thoroughly 30 Throttle grip Check operation Check throttle grip free play and adjust if necessary Lubricate cable and grip housing 31 Lights signals and switches Check operation Adjust headlight beam No ITEM ROUTINE INITIAL ODOMETER...

Page 61: ... Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years or sooner if cracked or damaged UBHL10E0 book Page 9 Tuesday October 5 2021 9 57 AM ...

Page 62: ... any spark plug to slowly erode they should be removed and checked in accordance with the peri odic maintenance and lubrication chart In addition the condition of the spark plugs can reveal the condition of the engine The porcelain insulator around the center electrode of each spark plug should be a medium to light tan the ideal color when the vehicle is ridden normally and all spark plugs install...

Page 63: ...e or in stall the spark plug cap otherwise the ignition coil coupler may get damaged The spark plug cap may be difficult to remove because the rubber seal on the end of the cap fits tightly To remove the spark plug cap simply twist it back and forth while pulling it out to install it twist it back and forth while pushing it in EAU36113 Canister This model is equipped with a canister to prevent the...

Page 64: ...on a level surfa ce and hold it in an upright posi tion A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and then turn it off 3 Wait a few minutes for the oil level to settle for an accurate reading and then check the oil level through the engine oil level check window 4 If the engine oil is below the mini mum level mark add sufficient oil o...

Page 65: ...ps 6 8 if the oil filter cartridge is not being replaced 6 Remove the oil filter cartridge with an oil filter wrench TIP An oil filter wrench is available at a Yamaha dealer 7 Apply a thin coat of clean engine oil to the O ring of the new oil filter cartridge TIP Make sure that the O ring is properly seated 8 Install the new oil filter cartridge with an oil filter wrench and then tighten it to the...

Page 66: ...sure that no foreign mate rial enters the crankcase 11 Check the O ring for damage and replace it if necessary 12 Install and tighten the engine oil filler cap 13 Install the cowling A 14 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking immediately turn the engine off and check for the cause TIP After the engine is started the engine oil...

Page 67: ...e final oil clears our performance standards Thus Yamalube mineral semisynthetic and synthetic oils have their own distinct characters and value Yamaha s expe rience gained over many years of re search and development into oil since the 1960 s helps make Yamalube the best choice for your Yamaha engine EAUS1203 Coolant The coolant level should be checked regularly In addition the coolant must be ch...

Page 68: ...olant replace it with cool ant as soon as possible other wise the cooling system will not be protected against frost and corrosion If water has been added to the coolant have a Yamaha dealer check the anti freeze content of the coolant as soon as possible otherwise the effectiveness of the coolant will be reduced ECA10473 5 Install the coolant reservoir cap EAU33032 Changing the coolant The coolan...

Page 69: ...emoving the screws remove the screw securing the air filter ele ment and then pull it out 4 Check the air filter for damage or dirt and replace it if necessary NOTICE ECA21220 The air filter element must be replaced at the intervals speci fied in the periodic maintenance chart The air filter element should be replaced more frequently if you often ride in the rain or dusty ar eas The air filter can...

Page 70: ...p free play as shown Periodically check the throttle grip free play and if necessary have a Yamaha dealer adjust it EAU21403 Valve clearance The valves are an important engine component and since valve clearance changes with use they must be checked and adjusted at the intervals specified in the periodic maintenance chart Unadjusted valves can result in improper air fuel mixture engine noise and e...

Page 71: ...rature The tire air pressure must be adjusted in accordance with the riding speed and with the total weight of rider passenger car go and accessories approved for this model WARNING EWA10512 Never overload your vehicle Opera tion of an overloaded vehicle could cause an accident Tire inspection The tires must be checked before each ride If the tire shows crosswise lines minimum tread depth if the t...

Page 72: ...t and rear tires should be of the same make and design other wise the handling characteristics of the vehicle may be different which could lead to an accident After extensive tests only the tires list ed below have been approved for this model by Yamaha EAU21945 Spoke wheels To maximize the performance durabil ity and safe operation of the vehicle note the following points Check each wheel for cra...

Page 73: ...ch lever free play turn the clutch lever free play adjusting nut in direction a To decrease the clutch lever free play turn the adjusting nut in di rection b 4 Tighten the locknut EAU37914 Checking the brake lever free play There should be no free play at the brake lever end If there is free play have a Yamaha dealer inspect the brake system WARNING EWA14212 A soft or spongy feeling in the brake l...

Page 74: ...nly be serviced by a Yamaha dealer EAU22393 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals spec ified in the periodic maintenance and lubrication chart EAU22434 Front brake pads Each front brake pad is provided with wear indicator grooves which allow you to check the brake pad wear with out having to disassemble the brake To check the...

Page 75: ...as a set EAU40262 Checking the brake fluid level Before riding check that the brake fluid is above the minimum level mark Check the brake fluid level with the top of the reservoir level Replenish the brake fluid if necessary Front brake Rear brake WARNING EWA16011 Improper maintenance can result in loss of braking ability Observe these precautions Insufficient brake fluid may al low air to enter t...

Page 76: ...ays clean up spilled fluid immediately As the brake pads wear it is normal for the brake fluid level to gradually go down A low brake fluid level may indi cate worn brake pads and or brake system leakage therefore be sure to check the brake pads for wear and the brake system for leakage If the brake fluid level goes down suddenly have a Yamaha dealer check the cause before further riding EAU22734 ...

Page 77: ...ll as other vital parts of the motorcycle and can lead to chain slippage or break age If distance A is more than 55 0 mm 2 16 in the chain can damage the frame swingarm and other parts To prevent this from occurring keep the drive chain slack within the specified limits ECA23070 EAU59921 To adjust the drive chain slack Consult a Yamaha dealer before ad justing the drive chain slack 1 Loosen the lo...

Page 78: ...ly wear out especially when riding in dusty or wet areas Service the drive chain as follows NOTICE ECA10584 The drive chain must be lubricated after washing the motorcycle riding in the rain or riding in wet areas 1 Clean the drive chain with a drive chain cleaner and a small soft brush NOTICE To prevent dam aging the O rings do not clean the drive chain with steam cleaners high pressure wash ers ...

Page 79: ... possible to prevent unsafe condi tions EWA10712 EAU23115 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addition the cable should be lubricat ed by a Yamaha dealer at the intervals specified in the periodic maintenance chart The throttle cable is equipped with a rubber cover Make sure that the cover is securely install...

Page 80: ...edal pivots should be lu bricated if necessary Brake pedal Shift pedal EAU23144 Checking and lubricating the brake and clutch levers The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary Brake lever Clutch lever Recommended lubricant Lithium soap based grease UBHL10E0 book Page 28 Tuesday October 5 2021 9 57 AM ...

Page 81: ...t Otherwise the sidestand could contact the ground and distract the operator re sulting in a possible loss of control EAU23252 Lubricating the rear suspen sion The pivoting points of the rear suspen sion must be lubricated by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart Recommended lubricants Brake lever Silicone grease Clutch lever Lithium soap base...

Page 82: ...k the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level surfa ce and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so there is no danger of it falling over EWA10752 2 While applying the front brake push down hard on the handle bars several times to check if the front fork compresses and re bounds ...

Page 83: ...ecking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings EAU50212 Battery The battery is located under the rider seat See page 4 17 This model is equipped with a VRLA Valve Regulated L...

Page 84: ...ies NOTICE ECA16522 To charge a VRLA Valve Regulated Lead Acid battery a special con stant voltage battery charger is re quired Using a conventional battery charger will damage the battery To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place NOTICE When removing the battery be sure to turn the main s...

Page 85: ...ical system and possibly a fire EWA15132 1 Starter relay cover 2 Fuse box 3 Main fuse 4 Spare main fuse 2 4 3 1 1 ABS solenoid fuse 2 ABS motor fuse 3 Hazard fuse 4 Accessory fuse 5 Auxiliary fuse 6 ABS control unit fuse 7 Ignition fuse 8 Signaling system fuse 9 Headlight fuse 10 Fuel injection system fuse 11 Backup fuse for clock 12 Radiator fan motor fuse 13 Spare fuse 8 9 7 1 2 3 4 5 6 10 11 12...

Page 86: ...s and brake tail light If a light does not come on check the fuse and then have a Yamaha dealer check the vehicle NOTICE ECA16581 Do not affix any type of tinted film or stickers to the headlight lens EAU43006 Replacing a turn signal light bulb 1 Remove the turn signal light unit by removing the screw 2 Remove the turn signal light bulb socket together with the bulb by turning it counterclockwise ...

Page 87: ... 6 Install the turn signal light unit by installing the screw NOTICE Do not overtighten the screw oth erwise the lens may break ECA11192 EAU24331 License plate light If the license plate light does not come on have a Yamaha dealer check the electrical circuit or replace the bulb 1 Turn signal light bulb socket 1 Turn signal light bulb 1 1 UBHL10E0 book Page 35 Tuesday October 5 2021 9 57 AM ...

Page 88: ...orcycles receive a thorough inspection before shipment from the factory trouble may occur during operation Any problem in the fuel compression or ignition systems for example can cause poor starting and loss of power The following troubleshooting charts represent quick and easy procedures for checking these vital systems your self However should your motorcycle require any repair take it to a Yama...

Page 89: ...iodic maintenance and adjustment 7 37 7 heaters or furnaces Gasoline or gasoline vapors can ignite or ex plode causing severe injury or prop erty damage UBHL10E0 book Page 37 Tuesday October 5 2021 9 57 AM ...

Page 90: ...e a Yamaha dealer check the vehicle Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug s Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The battery is good Dry Wet Try star...

Page 91: ...topped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended cool ant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check the cooling system fo...

Page 92: ...owfall areas may be sprayed with salt as a de icing method This salt can stay on the roads well into spring so be sure to wash the underside and chassis parts after riding in such areas Genuine Yamaha care and main tenance products are sold under the YAMALUBE brand See your Yamaha dealer for addi tional cleaning tips NOTICE ECA26280 Improper cleaning can cause cos metic and mechanical damage Do no...

Page 93: ...ge Use an old tooth brush or plastic bristle brush for hard to reach places NOTICE Use cold water if the vehicle has been exposed to salt Warm wa ter will increase salt s corrosive properties ECA26301 3 For windshield equipped vehicles Clean the windshield with a soft towel or sponge dampened with water and a pH neutral detergent If necessary use a high quality windshield cleaner YAMACLEAN Glass C...

Page 94: ...y sprays and wax sparingly Wipe off excess afterwards WARNING EWA20660 Contaminants left on the brakes or tires can cause loss of control Make sure there is no lubricant or wax on the brakes or tires If necessary wash the tires with warm water and a mild deter gent If necessary clean the brake discs and pads with brake cleaner or acetone Before riding at higher speeds test the vehicle s braking pe...

Page 95: ...des are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder wall with oil WARNING To prevent dam age or injury from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10952 e Remove the spark plug cap from the spark plug and then install the spark plug and the spark plug cap 7...

Page 96: ...il grade API service SG type or higher JASO standard MA Engine oil quantity Oil change 2 30 L 2 43 US qt 2 02 Imp qt With oil filter removal 2 60 L 2 75 US qt 2 29 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator including all routes 1 60 L 1 69 US qt 1 41 Imp qt Fuel Recommended fuel Unleaded gasoline E10 acceptable Octane number RON 90...

Page 97: ...accessories Front brake Type Hydraulic dual disc brake Rear brake Type Hydraulic single disc brake Front suspension Type Telescopic fork Rear suspension Type Swingarm link suspension Electrical system System voltage 12 V Battery Model YTZ10S Voltage capacity 12 V 8 6 Ah 10 HR Bulb wattage Headlight LED Brake tail light LED Front turn signal position light 21 0 W 5 0 W Rear turn signal light 21 0 W...

Page 98: ... NUMBER ENGINE SERIAL NUMBER MODEL LABEL INFORMATION KEY IDENTIFICATION NUMBER EAU26401 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area EAU264...

Page 99: ... is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU48271 Vehicle Emission Control Informa tion label The Vehicle Emission Control Informa tion label is affixed at the location in the illustration This label shows specifica tions related to exhaust emissions as required by federal law state law and Environment Canada 1 Model lab...

Page 100: ...ecks or service proce dures are performed Vehicle data uploaded will be handled appropriately according to the follow ing Privacy Policy Privacy Policy Yamaha will not disclose this data to a third party except in the following cas es In addition Yamaha may provide vehicle data to a contractor in order to outsource services related to the han dling of vehicle data Even in this case Yamaha will req...

Page 101: ...t finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or write to Administrator NHTSA 1200 New Jersey A...

Page 102: ...cle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Ex...

Page 103: ...nder that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 24000 mi 37000 km or 36 months 28000 mi 43000 km o...

Page 104: ...mation 10 7 10 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks UBHL10E0 book Page 7 Tuesday October 5 2021 9 57 AM ...

Page 105: ...ubsequent purchaser it is imperative that the machine be inspected and registered for warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer A reasonable dealer imposed fee may be charged for the inspection EMISSIONS CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A al...

Page 106: ...ater date Each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha motorcycle dealer for the policy to remain effective CUSTOMER SERVICE If your machine requires warran...

Page 107: ...overed repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 250 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency to...

Page 108: ...d protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your VIN number and we ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 YAMAHA EXTENDED SERVICE UBHL10E0 book Page 11 Tuesday October 5 2021 9 57 AM ...

Page 109: ...gine overheating 7 39 Engine serial number 10 1 Engine stop switch 4 12 Engine trouble warning light 4 3 F Front and rear brake pads checking 7 22 Front fender 4 24 Front fork adjusting 4 19 Front fork bleeding 4 20 Front fork checking 7 30 Fuel 4 15 Fuel meter 4 5 Fuel tank cap 4 15 Fuses replacing 7 33 H Handlebar switches 4 11 Hazard switch 4 12 Headlight beams adjusting 4 18 High beam indicato...

Page 110: ... and cable checking and lubricating 7 27 Throttle grip free play checking 7 18 Tires 7 19 Tool kit 7 2 Transmission gear display 4 6 Troubleshooting 7 36 Troubleshooting chart 7 38 Turn signal indicator lights 4 2 Turn signal light bulb replacing 7 34 Turn signal switch 4 11 V Valve clearance 7 18 Vehicle Emission Control Information label 10 2 Vehicle identification number 10 1 Vehicle lights 7 3...

Page 111: ... right right out of the box Yamalube Take care of your Yamaha with legendary Yamalube oils lubricants and care products They re formulated and approved by the toughest judges we know the Yamaha engineering teams that know your Yamaha from the inside out Genuine Yamaha Service Manuals Get the same factory manual for your vehicle that the technicians at your authorized Yamaha dealer use Service manu...

Page 112: ...DIC183 PRINTED IN JAPAN 2021 10 0 9 1 CR E ...

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