Yamaha XTZ690 2020, Service Manual

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PERIODIC MAINTENANCE
3-2
4 Clutch
• Check operation.
• Adjust.
√ √ √ √ √
5 * Front brake
• Check operation, fluid level,
and for fluid leakage.
• Replace brake pads if neces-
sary.
√ √ √ √ √ √
6 * Rear brake
• Check operation, fluid level,
and for fluid leakage.
• Replace brake pads if neces-
sary.
√ √ √ √ √ √
7 * Brake hoses
• Check for cracks or damage.
√ √ √ √ √
• Replace. Every 4 years
8 * Brake fluid • Change. Every 2 years
9 * Wheels
• Check runout, spoke tight-
ness and for damage.
• Tighten spokes if necessary.
√ √ √ √ √
10 * Tires
• Check tread depth and for
damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.
√ √ √ √ √
11 * Wheel bearings
• Check bearing for looseness
or damage.
√ √ √ √
12 *
Swingarm pivot
bearings
• Check operation and for ex-
cessive play.
√ √ √ √
• Lubricate with lithium-soap-
based grease.
Every 50000 km (30000 mi)
13 Drive chain
• Check chain slack, alignment
and condition.
• Adjust and lubricate chain
with a special O-ring chain lu-
bricant thoroughly.
Every 1000 km (600 mi) and after washing the motorcycle, riding in the
rain or riding in wet areas
14 * Steering bearings
• Check bearing assemblies for
looseness.
√ √ √
• Moderately repack with lithi-
um-soap-based grease.
√ √
15 * Chassis fasteners
• Make sure that all nuts, bolts
and screws are properly tight-
ened.
√ √ √ √ √
16
Brake lever pivot
shaft • Lubricate with silicone
grease.
√ √ √ √ √
17
Brake pedal pivot
shaft • Lubricate with lithium-soap-
based grease.
√ √ √ √ √
18
Clutch lever pivot
shaft • Lubricate with lithium-soap-
based grease.
√ √ √ √ √
19
Shift pedal pivot
shaft • Lubricate with lithium-soap-
based grease.
√ √ √ √ √
20 Sidestand
• Check operation.
• Lubricate with lithium-soap-
based grease.
√ √ √ √ √
21 * Sidestand switch
• Check operation and replace
if necessary.
√ √ √ √ √ √
22 * Front fork
• Check operation and for oil
leakage.
• Replace if necessary.
√ √ √ √
23 *
Shock absorber
assembly
• Check operation and for oil
leakage.
• Replace if necessary.
√ √ √ √
24 *
Rear suspension
relay arm and
connecting arm
pivoting points
• Check operation.
√ √ √ √
NO. ITEM
CHECK OR MAINTENANCE
JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi)
10000 km
(6000 mi)
20000 km
(12000 mi)
30000 km
(18000 mi)
40000 km
(24000 mi)