5 - 62
ENG
SHIFT SHAFT
EAS00329
CHECKING THE SHIFT SHAFT
1. Check:
• shift shaft
1
• shift shaft pawl
2
Bends/damage/wear
→
Replace.
• shift shaft spring
3
Damage/wear
→
Replace.
3
1
2
EAS00330
CHECKING THE STOPPER LEVER
1. Check:
• stopper lever
1
Bends/damage
→
Replace.
Roller turns roughly
→
Replace the stopper
lever.
• stopper lever spring
2
Damage/wear
→
Replace.
1
2
EAS00331
INSTALLING THE SHIFT SHAFT
1. Install:
• shift shaft spring stopper
2. Install:
• stopper lever
1
• stopper lever spring
2
•
_
shift shaft
3
NOTE:
• Hook the ends of the stopper lever spring
onto the stopper lever and the crankcase
boss
4
.
• Mesh the stopper lever with the shift drum
segment assembly.
• Lubricate the oil seal lips with lithium-soap-
based grease.
• Hook the end of the shift shaft spring onto
the shift shaft spring stopper
5
.
3. Install:
• shift pedal
Refer to “ADJUSTING THE SHIFT PEDAL”
in chapter 3.
T
R
.
.
22 Nm (2.2 m · kg, 16 ft · lb)
LT
4
2
1
5
3
T
R
.
.
16 Nm (1.6 m · kg, 11 ft · lb)
Summary of Contents for XT660R
Page 1: ...2004 XT660R S XT660X S 5VK1 AE1 SERVICE MANUAL ...
Page 2: ......
Page 8: ......
Page 9: ...GEN INFO 1 ...
Page 11: ...GEN INFO ...
Page 23: ......
Page 24: ...SPEC 2 ...
Page 26: ...SPEC ...
Page 79: ...CHK ADJ 3 ...
Page 144: ...CHAS 4 ...
Page 234: ......
Page 235: ...ENG 5 ...
Page 239: ...ENG ...
Page 324: ...COOL 6 ...
Page 326: ...COOL ...
Page 341: ...FI 7 ...
Page 343: ...FI ...
Page 380: ...ELEC 8 ...
Page 386: ...8 4 ELEC CHECKING SWITCH CONTINUITY ...
Page 418: ...8 36 ELEC LIGHTING SYSTEM ...
Page 448: ......
Page 449: ...TRBL SHTG 9 ...
Page 459: ......
Page 460: ......
Page 461: ......