Yamaha XT250 2009 Owner'S Manual Download Page 73

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PERIODIC MAINTENANCE AND ADJUSTMENT

7-35

TIP

The drive chain does not need to be
disassembled in order to remove and

install the wheel.

5. Remove the axle nut and the drive

chain adjusting plate from the
left-hand side.

6. While supporting the brake caliper,

pull the wheel axle out together
with the drive chain adjusting plate
from the right-hand side.

7. Remove the wheel by pulling it to

the back.

NOTICE:

Do not apply

the brake after the wheel has
been removed together with the
brake disc, otherwise the brake
pads will be forced shut.

[ECA11071]

EAU37860

To install the rear wheel

1. Install the drive chain adjusting

plates, the wheel and the brake
caliper bracket by inserting the
wheel axle from the right-hand
side.

TIP

●

Make sure that the drive chain ad-
justing plates are installed with the
punched sides facing to the out-
side and that the retainer on the
swingarm is inserted into the slot in
the brake caliper bracket.

●

Make sure that there is enough
space between the brake pads be-

fore installing the wheel.

2. Install the drive chain onto the rear

sprocket, and then adjust the drive
chain slack. (See page 7-22.)

3. Install the axle nut, and then lower

the rear wheel so that it is on the
ground.

1. Axle nut

2. Drive chain adjusting plate

(a)

1. Drive chain adjusting plate

2. Wheel axle

3. Brake caliper

1. Retainer

Summary of Contents for XT250 2009

Page 1: ...OWNER S MANUAL 3C5 28199 22 XT250Z Read this manual carefully before operating this vehicle ...

Page 2: ...Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold EAU46090 Q ...

Page 3: ... from trouble and injury In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this manual co...

Page 4: ...personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING NOTICE ...

Page 5: ...EAU10200 XT250Z OWNER S MANUAL 2009 by Yamaha Motor Co Ltd 1st edition April 2009 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in Japan ...

Page 6: ...emission control system 7 2 General maintenance and lubrication chart 7 3 Removing and installing the cowling and panels 7 7 Checking the spark plug 7 9 Engine oil and oil filter element 7 11 Replacing the air filter element and cleaning the check hose 7 13 Adjusting the carburetor 7 15 Adjusting the engine idling speed 7 15 Checking the throttle cable free play 7 16 Valve clearance 7 16 Tires 7 1...

Page 7: ...lb 7 32 Replacing a turn signal light bulb 7 32 Supporting the motorcycle 7 33 Front wheel 7 34 Rear wheel 7 34 Troubleshooting 7 36 Troubleshooting chart 7 37 MOTORCYCLE CARE AND STORAGE 8 1 Matte color caution 8 1 Care 8 1 Storage 8 3 SPECIFICATIONS 9 1 CONSUMER INFORMATION 10 1 Identification numbers 10 1 Motorcycle noise regulation for Australia 10 2 ...

Page 8: ...ll of the labels on your vehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer 1 2 ...

Page 9: ...culo lea el Manual del Propietario Lesen Sie die Bedienungsanleitung bevor Sie dieses Fahrzeug fahren Lire le manuel du propriétaire avant d utiliser ce véhicule 3C5 21668 00 Cold tire normal pressure should be set as follows Up to 90 kg 198 Ibs load FRONT 125 kPa 1 25 kgf cm2 18 psi REAR 150 kPa 1 50 kgf cm2 22 psi 90 kg 198 Ibs maximum load FRONT 150 kPa 1 50 kgf cm2 22 psi REAR 175 kPa 1 75 kgf...

Page 10: ...LOCATION OF IMPORTANT LABELS 1 3 1 2 3 4 5 6 7 8 9 1 2 3 ...

Page 11: ...LOCATION OF IMPORTANT LABELS 1 4 1 2 3 4 5 6 7 8 9 1 2 4AA 22259 40 3 3C5 2118G 10 STATIONARY NOISE TEST INFORMATION TESTED 80 dB A AT 3750 r min SILENCING SYSTEM YAMAHA IDENTIFICATION 5XT ...

Page 12: ...er The failure of motorists to detect and recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a brightly colored jacket Use extra caution when you ar...

Page 13: ...ive in preventing or reducing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident Always wear protective clothing that covers your legs ankles and feet The engine or exhaust sys tem become very hot during or af ter operation and can cause burns A passenger should also observe the above precau...

Page 14: ...s and cargo are securely attached to the motorcycle before riding Check accessory mounts and cargo restraints frequently Properly adjust the suspension for your load and check the con dition and pressure of your tires Never attach any large or heavy items to the handlebar front fork or front fender These items including such cargo as sleeping bags duffel bags or tents can create unstable han dling...

Page 15: ...d to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the motorcycle due to aerody namic effects Wind may at tempt to lift the motorcycle or the motorcycle may become un stable in cross winds These ac cessories may also cause instability when passing or being passed by large veh...

Page 16: ...3 1 1 2 3 4 5 6 7 8 9 DESCRIPTION EAU10410 Left view 1 2 4 3 1 Fuel cock page 4 8 2 Starter choke knob page 4 9 3 Air filter element page 7 13 4 Helmet holder page 4 10 ...

Page 17: ...ESCRIPTION 3 2 2 3 4 5 6 7 8 9 EAU10420 Right view 1 2 3 4 5 1 Battery page 7 28 2 Fuse page 7 30 3 Owner s tool kit page 7 1 4 Engine oil level check window page 7 11 5 Engine oil filler bolt page 7 11 ...

Page 18: ...3 5 7 9 4 1 Clutch lever page 4 5 2 Left handlebar switches page 4 4 3 Indicator lights page 4 2 4 Main switch steering lock page 4 1 5 Multi function display page 4 3 6 Right handlebar switches page 4 4 7 Brake lever page 4 6 8 Throttle grip page 7 16 9 Fuel tank cap page 4 6 ...

Page 19: ...hen the engine is started and stays on until the key is turned to OFF even if the engine stalls EAU10661 OFF All electrical systems are off The key can be removed WARNING EWA10061 Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an accident EAU10691 LOCK The steering is locked and all electric...

Page 20: ...This indicator light flashes when the turn signal switch is pushed to the left or right EAU11060 Neutral indicator light This indicator light comes on when the transmission is in the neutral position EAU11080 High beam indicator light This indicator light comes on when the high beam of the headlight is switched on 1 Push 2 Turn 1 2 1 High beam indicator light 2 Turn signal indicator light 3 Neutra...

Page 21: ...o ON all of the display segments of the multi function display will appear one after the other and then disap pear in order to test the electrical circuit Odometer clock and tripmeter modes Pushing the SELECT button switches the display between the odometer mode ODO and the tripmeter modes TRIP in the following order ODO TRIP top TRIP bottom ODO To reset a tripmeter select it by push ing the SELEC...

Page 22: ...Right EAU12400 Dimmer switch Set this switch to for the high beam and to for the low beam EAU12460 Turn signal switch To signal a right hand turn push this switch to To signal a left hand turn push this switch to When re leased the switch returns to the center position To cancel the turn signal lights push the switch in after it has re turned to the center position 1 Dimmer switch 2 Turn signal sw...

Page 23: ... the en gine EAU12820 Clutch lever The clutch lever is located at the left handlebar grip To disengage the clutch pull the lever toward the handle bar grip To engage the clutch release the lever The lever should be pulled rapidly and released slowly for smooth clutch operation The clutch lever is equipped with a clutch switch which is part of the igni tion circuit cut off system See page 4 13 EAU1...

Page 24: ...ess down on the brake pedal EAUM1793 Fuel tank cap To remove the fuel tank cap 1 Open the fuel tank cap lock cover 2 Insert the key into the lock and turn it 1 4 turn clockwise The lock will be released and the fuel tank cap can be removed To install the fuel tank cap 1 Push and install the fuel tank cap into position with the key inserted in the lock 2 Turn the key counterclockwise to the origina...

Page 25: ...vehicle Never refuel while smoking or while in the vi cinity of sparks open flames or other sources of ignition such as the pilot lights of water heaters and clothes dryers 2 Do not overfill the fuel tank Stop filling when the fuel reaches the bottom of the filler tube Because fuel expands when it heats up heat from the engine or the sun can cause fuel to spill out of the fuel tank 3 Wipe up any s...

Page 26: ...gaso line with a research octane number of 91 or higher If knocking or pinging oc curs use a gasoline of a different brand or premium unleaded fuel Use of un leaded fuel will extend spark plug life and reduce maintenance costs EAU13561 Fuel cock The fuel cock supplies fuel from the tank to the carburetor while filtering it al so The fuel cock has three positions OFF With the lever in this position...

Page 27: ... to this position Fill the tank at the first oppor tunity Be sure to set the lever back to ON after refueling EAU13600 Starter choke knob Starting a cold engine requires a richer air fuel mixture which is supplied by the starter choke Move the knob in direction a to turn on the starter choke Move the knob in direction b to turn off the starter choke 1 Pointed end positioned over ON 1 Pointed end p...

Page 28: ...n the bolts TIP Make sure that the seat is properly se cured before riding EAU14282 Helmet holder To open the helmet holder insert the key into the lock and then turn the key as shown To lock the helmet holder place it in the original position and then remove the key WARNING Never ride with a helmet attached to the helmet hold er since the helmet may hit objects causing loss of control and possibl...

Page 29: ...reload setting is deter mined by measuring distance A shown in the illustration The short er the distance A is the higher the spring preload the longer distance A is the lower the spring preload 3 Tighten the locknut to the specified torque NOTICE Always tighten the locknut against the adjust ing ring and then tighten the locknut to the specified torque ECA10131 WARNING EWA10221 This shock absorbe...

Page 30: ...pright TIP The built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situations See page 4 13 for an explanation of the ignition circuit cut off system WARNING EWA10240 The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up otherwise the sidestand could contact the ground and ...

Page 31: ...ssion is in gear and the side stand is up but the clutch lever is not pulled It prevents starting when the trans mission is in gear and the clutch le ver is pulled but the sidestand is still down It cuts the running engine when the transmission is in gear and the sid estand is moved down Periodically check the operation of the ignition circuit cut off system according to the following procedure TI...

Page 32: ...ll After the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden The neutral switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may not be working correctly The motorcycle should not be ridden until checked b...

Page 33: ...nts ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage 4 7 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 7 11 Front brake Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check lever free play Adjust if necessary Check brake pads for wear Replace if n...

Page 34: ...eck for damage Check tire condition and tread depth Check air pressure Correct if necessary 7 16 7 18 Brake and shift pedals Make sure that operation is smooth Lubricate pedal pivoting points if necessary 7 25 Brake and clutch levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 7 25 Sidestand Make sure that operation is smooth Lubricate pivot if necessary 7 26 Ch...

Page 35: ...ON 2 Turn the key to ON and make sure that the engine stop switch is set to 3 Shift the transmission into the neu tral position See page 6 2 The neutral indicator light should come on If not ask a Yamaha dealer to check the electrical circuit 4 Turn the starter choke on and completely close the throttle See page 4 9 5 Start the engine by pushing the start switch If the engine fails to start releas...

Page 36: ...n into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it NOTICE ECA10260 Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the engine is running Inade quate lubricat...

Page 37: ... and 1600 km 1000 mi For this reason you should read the follow ing material carefully Since the engine is brand new do not put an excessive load on it for the first 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoi...

Page 38: ... lever to OFF WARNING EWA10311 Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire Do not park near grass or other flammable materials which might catch fire ...

Page 39: ...g the vehicle If you are not familiar with vehicle ser vice have a Yamaha dealer perform service WARNING EWA15121 Turn off the engine when performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon mono...

Page 40: ...re special tools data and technical skills EAU46910 Periodic maintenance chart for the emission control system NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000 km 6000 mi 20000 km 12000 mi 30000 km 18000 mi 40000 km 24000 mi 1 Fuel line Check fuel hoses for cracks or damage 2 Spark plug Check condition Clean and regap Replace 3 Valves Check valve clearance Adjust...

Page 41: ...just 3 Front brake Check operation fluid level and vehicle for fluid leakage Adjust brake lever free play Replace brake pads Whenever worn to the limit 4 Rear brake Check operation fluid level and vehicle for fluid leakage Replace brake pads Whenever worn to the limit 5 Brake hoses Check for cracks or damage Replace Every 4 years 6 Wheels Check runout spoke tightness and for damage Tighten spokes ...

Page 42: ... lithium soap based grease Every 50000 km 30000 mi 12 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened 13 Brake lever pivot shaft Lubricate with silicone grease 14 Brake pedal pivot shaft Lubricate with lithium soap based grease 15 Clutch lever pivot shaft Lubricate with lithium soap based grease 16 Shift pedal pivot shaft Lubricate with lithium soap based grease 1...

Page 43: ...il leakage 23 Engine oil filter ele ment Replace 24 Front and rear brake switches Check operation 25 Moving parts and cables Lubricate 26 Throttle grip hous ing and cable Check operation and free play Adjust the throttle cable free play if necessary Lubricate the throttle grip housing and cable 27 Lights signals and switches Check operation Adjust headlight beam NO ITEM CHECK OR MAINTENANCE JOB OD...

Page 44: ...ed air to avoid damaging it The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas Hydraulic brake service Regularly check and if necessary correct the brake fluid level Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or dama...

Page 45: ...r a panel needs to be re moved and installed EAU44841 Cowling A To remove the cowling 1 Remove the bolts 2 Unhook both projections at the bottom of the cowling by pulling it downward and then pull the cowl ing forward as shown To install the cowling 1 Place the cowling in the original position 2 Install the bolts EAU44850 Panels A and B To remove one of the panels 1 Remove the screw and collar 1 C...

Page 46: ... the panel by pulling it forward as shown To install the panel Place the collar and panel in their origi nal position and then install the screw Panel C To remove the panel 1 Remove the seat See page 4 10 1 Screw 2 Collar 3 Panel A 1 Screw 2 Collar 3 Panel B 1 2 3 1 2 3 1 Panel A 1 Panel B 1 1 1 Panel A 1 Panel B 1 1 ...

Page 47: ...gine component which is easy to check Since heat and deposits will cause any spark plug to slowly erode the spark plug should be removed and checked in accordance with the periodic mainte nance and lubrication chart In addition the condition of the spark plug can re veal the condition of the engine To remove the spark plug 1 Remove the spark plug cap 2 Remove the spark plug as shown with the spark...

Page 48: ... spark plug 1 Measure the spark plug gap with a wire thickness gauge and if nec essary adjust the gap to specifica tion 2 Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads 3 Install the spark plug with the spark plug wrench and then tight en it to the specified torque TIP If a torque wrench is not available when installing a s...

Page 49: ... check the oil level through the check window located at the bottom right side of the crankcase TIP The engine oil should be between the minimum and maximum level marks 4 If the engine oil is below the mini mum level mark add sufficient oil of the recommended type to raise it to the correct level To change the engine oil with or without oil filter element replace ment 1 Place the vehicle on a leve...

Page 50: ...ace the oil filter element and O rings TIP Make sure that the O rings are properly seated 8 Install the oil filter element cover by installing the bolts then tightening them to the specified torque 9 Install the engine oil drain bolt and then tighten it to the specified 1 Engine oil drain bolt 2 Washer 2 1 1 Oil filter element drain bolt 1 Oil filter element cover bolt 1 1 2 2 Oil filter element c...

Page 51: ...e checking it for oil leakage If oil is leaking im mediately turn the engine off and check for the cause 13 Turn the engine off and then check the oil level and correct it if necessary EAU44651 Replacing the air filter element and cleaning the check hose The air filter element should be re placed at the intervals specified in the periodic maintenance and lubrication chart Replace the air filter el...

Page 52: ...e air filter element in stalled otherwise the piston s and or cylinder s may become excessively worn ECA10481 5 Install the air filter case cover by in stalling the screws 6 Install the seat To clean the air filter check hose 1 Check the hose on the side of the air filter case for accumulated dirt or water 2 If dirt or water is visible remove the hose clean it and then install it 1 Screw 2 Air fil...

Page 53: ...gine EAU21340 Adjusting the engine idling speed The engine idling speed must be checked and if necessary adjusted as follows at the intervals specified in the periodic maintenance and lubrication chart The engine should be warm before making this adjustment TIP The engine is warm when it quickly responds to the throttle A diagnostic tachometer is needed to make this adjustment 1 Attach the tachome...

Page 54: ...c maintenance and lubrication chart EAU21602 Tires To maximize the performance durabil ity and safe operation of your motorcy cle note the following points regarding the specified tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride WARNING EWA10501 Operation of this vehicle with im proper tire pressure may cause se vere injury or death from lo...

Page 55: ...e same make and design other wise the handling characteristics of the vehicle may be different which could lead to an accident After extensive tests only the tires list ed below have been approved for this model by Yamaha Motor Co Ltd WARNING EWA10561 It is dangerous to ride with a Tire air pressure measured on cold tires 0 90 kg 0 198 lb Front 125 kPa 1 25 kgf cm2 18 psi Rear 150 kPa 1 50 kgf cm2...

Page 56: ...res Do not attempt to use tubeless tires on this model To maximize the performance durabil ity and safe operation of your motorcy cle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends or warpage and the spokes for looseness or dam age before each ride If any dam age is found have a Yamaha dealer replace the wheel Do not attempt even the smal...

Page 57: ...se the clutch lever free play turn the clutch lever free play adjusting nut in direction a To decrease the clutch lever free play turn the adjusting nut in direction b 7 Tighten the locknut at the clutch cable 8 Tighten the locknut at the clutch le ver and then slide the rubber cov er to its original position EAU22093 Adjusting the brake lever free play The brake lever free play should mea sure 2 ...

Page 58: ...ore braking takes effect If neces sary adjust the rear brake light switch as follows Turn the rear brake light switch adjust ing nut while holding the rear brake light switch in place To make the brake light come on earlier turn the adjusting nut in direction a To make the brake light come on later turn the adjusting nut in direction b EAU22390 Checking the front and rear brake pads The front and ...

Page 59: ...neffective Before riding check that the brake fluid is above the minimum level mark and replenish if necessary A low brake fluid level may indicate worn brake pads and or brake system leakage If the brake fluid level is low be sure to check the brake pads for wear and the brake system for leakage Observe these precautions When checking the fluid level make sure that the top of the brake fluid rese...

Page 60: ...n addition have the oil seals of the master cylinders and calipers as well as the brake hoses re placed at the intervals listed below or whenever they are damaged or leak ing Oil seals Replace every two years Brake hoses Replace every four years EAU22760 Drive chain slack The drive chain slack should be checked before each ride and adjusted if necessary EAU22773 To check the drive chain slack 1 Pl...

Page 61: ...the axle nut to the speci fied torque EAU23024 Cleaning and lubricating the drive chain The drive chain must be cleaned and lubricated at the intervals specified in the periodic maintenance and lubrica tion chart otherwise it will quickly wear out especially when riding in dusty or wet areas Service the drive chain as follows NOTICE ECA10582 The drive chain must be lubricated after washing the mot...

Page 62: ...s damaged or does not move smoothly have a Yamaha dealer check or replace it WARNING Damage to the outer sheath may interfere with proper ca ble operation and will cause the in ner cable to rust Replace a damaged cable as soon as possible to prevent unsafe conditions EWA10721 EAU23111 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before e...

Page 63: ... should be checked before each ride and the pedal pivots should be lu bricated if necessary EAU23142 Checking and lubricating the brake and clutch levers Brake lever Clutch lever The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary Recommended lubricant Lithium soap based grease ...

Page 64: ...moothly have a Yamaha dealer check or repair it Otherwise the sidestand could contact the ground and distract the operator re sulting in a possible loss of control EAU23250 Lubricating the rear suspension The pivoting points of the rear suspen sion must be lubricated at the intervals specified in the periodic maintenance and lubrication chart Recommended lubricants Brake lever Silicone grease Clut...

Page 65: ... several times to check if the front fork compresses and rebounds smoothly NOTICE ECA10590 If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU23283 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the pe riodic maintenan...

Page 66: ...othly have a Yamaha dealer check the wheel bearings EAU23395 Battery The battery is located behind panel C See page 7 7 This model is equipped with a VRLA Valve Regulated Lead Acid battery There is no need to check the electro lyte or to add distilled water However the battery coupler needs to be checked and if necessary securely fastened WARNING EWA10760 Electrolyte is poisonous and dangerous sin...

Page 67: ...s to have discharged Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories NOTICE ECA16520 To charge a VRLA Valve Regulated Lead Acid battery a special con stant voltage battery charger is re quired Using a conventional battery charger will damage the battery If you do not have access to a con stant voltage battery charger hav...

Page 68: ...he electrical circuits to check if the devices operate 4 If the fuse immediately blows again have a Yamaha dealer check the electrical system EAU23814 Replacing the headlight bulb This model is equipped with a quartz bulb headlight If the headlight bulb burns out replace it as follows NOTICE ECA10660 Do not touch the glass part of the headlight bulb to keep it free from oil otherwise the transpare...

Page 69: ...urning it counterclockwise and then remove the burnt out bulb 5 Place a new bulb into position and then secure it with the bulb holder 6 Install the bulb cover and then connect the coupler 7 Place the headlight unit in the orig inal position and then install the bolts 8 Install the cowling 9 Have a Yamaha dealer adjust the headlight beam if necessary 1 Bolt 1 1 Headlight coupler 2 Headlight bulb c...

Page 70: ...o the socket push it in and then turn it clock wise until it stops 4 Install the lens by installing the screws NOTICE Do not over tighten the screws otherwise the lens may break ECA10681 EAU24204 Replacing a turn signal light bulb 1 Remove the turn signal light lens by removing the screw 2 Remove the burnt out bulb by pushing it in and turning it counter clockwise 1 Tail brake light lens 2 Screw 1...

Page 71: ...the motorcycle is in a stable and level position before starting any maintenance A strong wooden box can be placed under the engine for added stability To service the front wheel 1 Stabilize the rear of the motorcycle by using a motorcycle stand or if an additional motorcycle stand is not available by placing a jack un der the frame in front of the rear wheel 2 Raise the front wheel off the ground...

Page 72: ...TIP Make sure that there is enough space between the brake pads before insert ing the brake disc into the caliper 2 Insert the wheel axle and then in stall the axle nut 3 Lower the front wheel so that it is on the ground 4 Tighten the axle nut to the speci fied torque 5 Push down hard on the handlebar several times to check for proper fork operation EAU25080 Rear wheel EAU37853 To remove the rear ...

Page 73: ...0 To install the rear wheel 1 Install the drive chain adjusting plates the wheel and the brake caliper bracket by inserting the wheel axle from the right hand side TIP Make sure that the drive chain ad justing plates are installed with the punched sides facing to the out side and that the retainer on the swingarm is inserted into the slot in the brake caliper bracket Make sure that there is enough...

Page 74: ...wever should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferi or have a shorter service life and can lead to expensive repair bills WARNING EWA15141 When checking th...

Page 75: ...ha dealer check the vehicle Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery The engine turns over quickly The engine tur...

Page 76: ...fore cleaning 1 Cover the muffler outlet with a plastic bag after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug cap are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets sprock ets the ...

Page 77: ... warm water a mild detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during winter are e...

Page 78: ...y oil or wax to any rubber and plastic parts but treat them with a suitable care product Avoid using abrasive polishing compounds as they will wear away the paint TIP Consult a Yamaha dealer for ad vice on what products to use Washing rainy weather or humid climates can cause the headlight lens to fog Turning the headlight on for a short period of time will help remove the moisture from the lens E...

Page 79: ... WARNING To prevent dam age or injury from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10951 e Remove the spark plug cap from the spark plug and then install the spark plug and the spark plug cap 6 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand centerstand 7 Check and if necessary correct the tir...

Page 80: ...d MA Engine oil quantity Without oil filter element replacement 1 20 L 1 27 US qt 1 06 Imp qt With oil filter element replacement 1 30 L 1 37 US qt 1 14 Imp qt Air filter Air filter element Oil coated paper element Fuel Recommended fuel Unleaded gasoline only Fuel tank capacity 9 8 L 2 59 US gal 2 16 Imp gal Fuel reserve amount 1 9 L 0 50 US gal 0 42 Imp gal Carburetor Type quantity MV33 x 1 Spark...

Page 81: ...el type Spoke wheel Rim size 21x1 60 Rear wheel Wheel type Spoke wheel Rim size 18M C x MT2 15 Front brake Type Single disc brake Operation Right hand operation Recommended fluid DOT 4 Rear brake Type Single disc brake Operation Right foot operation Recommended fluid DOT 4 Front suspension Type Telescopic fork Spring shock absorber type Coil spring oil damper Wheel travel 225 0 mm 8 86 in Rear sus...

Page 82: ...SPECIFICATIONS 9 3 1 2 3 4 5 6 7 8 9 Neutral indicator light LED High beam indicator light LED Turn signal indicator light LED Fuse Main fuse 20 0 A ...

Page 83: ...LABEL INFORMATION EAU26381 Key identification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used...

Page 84: ... TAMPERING WITH NOISE CON TROL SYSTEM PROHIBITED Owners are warned that the law may prohibit The removal or rendering inopera tive by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new vehicle for the pur pose of noise control prior to its sale or delivery to the ultimate pur chaser or while it is in use and The use ...

Page 85: ...5 I Identification numbers 10 1 Ignition circuit cut off system 4 13 Indicator lights 4 2 K Key identification number 10 1 L Labels location 1 1 M Main switch steering lock 4 1 Maintenance and lubrication periodic 7 3 Maintenance emission control system 7 2 Matte color caution 8 1 Model label 10 2 Multi function display 4 3 N Neutral indicator light 4 2 Noise regulation for Australia 10 2 P Parkin...

Page 86: ...INDEX W Wheel bearings checking 7 28 Wheel front 7 34 Wheel rear 7 34 Wheels 7 18 ...

Page 87: ......

Page 88: ...PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD PRINTED IN JAPAN 2009 05 0 2 1 E ...

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