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Yamaha XT225V, Owner'S Manual, Page: 59 / 97

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Yamaha XT225V Owner'S Manual Download Page 59

 

PERIODIC MAINTENANCE AND MINOR REPAIR

 

6-23

 

2

3

4

5

6

7

8

9

Brake pedal free play

 

The brake pedal free play should mea-
sure 20.0–30.0 mm (0.79–1.18 in) as
shown. Periodically check the brake
pedal free play and, if necessary, adjust
it as follows.
To increase the brake pedal free play,
turn the adjusting nut at the brake rod in
direction (a). To decrease the brake
pedal free play, turn the adjusting nut in
direction (b).

WARNING

 

EWA10680

 

●

 

After adjusting the drive chain
slack or removing and installing
the rear wheel, always check the
brake pedal free play.

 

●

 

If proper adjustment cannot be
obtained as described, have a
Yamaha dealer make this ad-
justment.

 

●

 

After adjusting the brake pedal
free play, check the operation of

 

the brake light.

 

EAU22270

 

Adjusting the rear brake light 
switch 

 

The rear brake light switch, which is ac-
tivated by the brake pedal, is properly
adjusted when the brake light comes
on just before braking takes effect. If
necessary, adjust the brake light switch
as follows.
Turn the adjusting nut while holding the
rear brake light switch in place. To
make the brake light come on earlier,
turn the adjusting nut in direction (a). To
make the brake light come on later, turn
the adjusting nut in direction (b).

 

1. Brake pedal free play

1

 

1. Brake pedal free play adjusting nut

1

(a)

(b)

 

1. Rear brake light switch
2. Adjusting nut

1

2

(a)

(b)

Summary of Contents for XT225V

Page 1: ...5RK 28199 14 XT225VC OWNER S MANUAL XT225V ...

Page 2: ...EAU10041 ...

Page 3: ...inspection and basic maintenance of this motorcycle If you maintenance of your motorcycle please consult a Yamaha dealer orcycle fully comply with the emissions standards for clean air applicable e standards without reducing the performance or economy of operation of it is important that you and your Yamaha dealer pay close attention to the ting instructions contained within this manual ...

Page 4: ...YCLE RIDING TIPS BOOKLET CAREFULLY S MOTORCYCLE DO NOT ATTEMPT TO OPERATE THIS MOTORCY E KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AFE AND PROPER RIDING TECHNIQUES REGULAR INSPECTIONS H GOOD RIDING SKILLS WILL ENSURE THAT YOU SAFELY ENJOY F THIS MOTORCYCLE Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS WARNING instructions could result in severe injury or death to the tor a bystander or...

Page 5: ...WNER S MANUAL amaha Motor Corporation U S A 1st edition April 2005 All rights reserved printing or unauthorized use ut the written permission of ha Motor Corporation U S A s expressly prohibited Printed in Japan P N LIT 11626 19 29 AFFIX DEALER LABEL HERE ...

Page 6: ...lacement parts 6 20 Adjusting the clutch lever free play 6 20 Adjusting the brake lever free play 6 21 Adjusting the brake pedal position and free play 6 22 Adjusting the rear brake light switch 6 23 Checking the front brake pads and rear brake shoes 6 24 Checking the front brake fluid level 6 25 Changing the brake fluid 6 26 Drive chain slack 6 26 Cleaning and lubricating the drive chain 6 27 Che...

Page 7: ...TABLE OF CONTENTS AHA EXTENDED SERVICE E S 9 9 ...

Page 8: ...sts can ee you Avoid riding in another motorist s blind spot Many accidents involve inexperi enced operators In fact many op erators who have been involved in accidents do not even have a cur rent motorcycle license Make sure that you are qualified and that you only lend your mo torcycle to other qualified opera tors Know your skills and limits Staying within your limits may help you to avoid an a...

Page 9: ... made to this motorcycle proved by Yamaha or the re of original equipment may ren der the motorcycle unsafe for use and may cause severe personal injury Modifications may also make your mo torcycle illegal to use Loading and accessories Adding accessories or cargo to your motorcycle can adversely affect stabili ty and handling if the weight distribution of the motorcycle is changed To avoid the po...

Page 10: ...ght as possible and hould be kept to a minimum Bulky or large accessories may eriously affect the stability of the motorcycle due to aerody namic effects Wind may at tempt to lift the motorcycle or the motorcycle may become un stable in cross winds These ac cessories may also cause instability when passing or being passed by large vehicles Certain accessories can dis place the operator from his or...

Page 11: ... that the fuel ck s are turned to ON or ES for vacuum type OFF r manual type If the motorcycle ould lean over gasoline may ak out of the carburetor or fuel nk you should swallow any gaso e inhale a lot of gasoline vapor allow gasoline to get into your es see your doctor immediate If any gasoline spills on your n or clothing immediately wash e affected area with soap and ter and change your clothes...

Page 12: ...1 5 EAU10381 y before operating this vehicle 1 2 3 ...

Page 13: ...ION 1 6 1 WARNING 8 8 This unit contains high pressure nitrogen gas Mishandling can cause explosion Read owner s manual for instructions Do not incinerate puncture or open 4AA 22259 80 AD LE ng 8K 00 2 4 3TT 21668 00 ...

Page 14: ...2 1 EAU10410 2 5 7 6 8 3 4 page 3 9 ing dial 8 Shift pedal page 3 4 ...

Page 15: ...DESCRIPTION 2 2 2 3 4 5 6 7 8 9 EAU10420 5 1 2 3 4 ...

Page 16: ...2 3 EAU10430 4 5 6 7 8 9 3 9 Fuel tank cap page 3 5 ...

Page 17: ... s are off The key can be re the steering e handlebars all the way to the ght sh the key in from the OFF po on release it and then turn it to OCK move the key To unlock the steering Insert the key and turn it to OFF WARNING EWA10070 Never turn the key to LOCK while the motorcycle is moving ase 2 3 ...

Page 18: ...d a tripmeter The speedometer shows riding speed The odometer shows the total distance traveled The tripmeter shows the distance traveled since it was last set to zero with the reset knob The tripmeter can be used to estimate the distance that can be traveled with a full tank of fuel This information will en able you to plan future fuel stops 1 Speedometer 2 Odometer 3 Tripmeter 4 Reset knob 1 2 3...

Page 19: ...witch in after it has re to the center position EAU12500 Horn switch Press this switch to sound the horn EAU12660 Engine stop switch Set this switch to before starting the engine Set this switch to to stop the engine in case of an emergen cy such as when the vehicle overturns or when the throttle cable is stuck EAU12710 Start switch Push this switch to crank the engine with the starter CAUTION ECA...

Page 20: ...nd is used in com with the clutch lever when the gears of the 6 speed con esh transmission equipped on orcycle EAU12890 Brake lever The brake lever is located at the right handlebar grip To apply the front brake pull the lever toward the handle bar grip edal 1 1 Brake lever 1 ...

Page 21: ...nk cap sert the fuel tank cap into the nk opening with the key inserted he lock and then turn the cap 1 urn clockwise rn the key 1 3 turn clockwise d then remove it NOTE The fuel tank cap cannot be installed unless the key is in the lock In addition the key cannot be removed if the cap is not properly installed and locked WARNING EWA10120 Make sure that the fuel tank cap is properly closed and loc...

Page 22: ...nging occurs use a e of a different brand or premi aded fuel Use of unleaded fuel end spark plug life and reduce maintenance costs Gasohol There are two types of gasohol gaso hol containing ethanol and that contain ing methanol Gasohol containing ethanol can be used if the ethanol con tent does not exceed 10 Gasohol containing methanol is not recom mended by Yamaha because it can cause damage to t...

Page 23: ...lows arburetor Normal riding is done e lever in this position dicates reserve If you run out of fuel while riding move the lever to this position Fill the tank at the first oppor tunity Be sure to set the lever back to ON after refueling w mark pointing to ON w mark pointing to RES 1 1 ...

Page 24: ...nd pull the seat all the seat ert the projection on the front of seat into the seat holder as own 2 Place the seat in the original posi tion and then tighten the bolts 3 Install the panels NOTE Make sure that the seat is properly se cured before riding 1 2 1 Projection 2 Seat holder 1 2 ...

Page 25: ...reload and thereby harden the suspension turn the adjusting nut in direction a To decrease the spring pre load and thereby soften the sus pension turn the adjusting nut in direction b NOTE Use the special wrench included in the owner s tool kit to make the ad justment The spring preload setting is deter mined by measuring distance A shown in the illustration The long er distance A is the higher th...

Page 26: ...ways represents the entire ad justing range To obtain a precise ad justment it would be advisable to check the number of clicks of the damping force adjusting mechanism and to mod ify the specifications as necessary WARNING EWA10220 This shock absorber contains highly pressurized nitrogen gas For prop er handling read and understand the following information before handling the shock absorber The ...

Page 27: ...anation of tion circuit cut off system ARNING EWA10240 hicle must not be ridden with destand down or if the side cannot be properly moved up es not stay up otherwise the and could contact the ground stract the operator resulting possible loss of control a s ignition circuit cut off m has been designed to assist erator in fulfilling the respon of raising the sidestand be tarting off Therefore check...

Page 28: ...L FUNCTIONS 3 12 ...

Page 29: ...ine The neutral switch may be defective The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may be defective The motorcycle should not be ridden until checked by a Yamaha dealer The clutch switch may be defective The motorcycle should not be ridden until checked by a Yamaha dealer NOTE ...

Page 30: ...osure to the elements Any damage fluid leakage or loss ces Therefore it is very important in addition to a thorough visual inspec e he vehicle is used Such an inspection can be accomplished in a very short worth the time involved EWA11150 ot working properly have it inspected and repaired before operating ...

Page 31: ...ecified level l leakage 6 11 ve Yamaha dealer bleed hydraulic system ay or wear ry reservoir ecommended brake fluid to specified level stem for leakage 6 21 6 24 6 25 ay 6 22 6 24 ecessary ay 6 20 ration is smooth ay Yamaha dealer adjust cable free play and lubricate cable 6 17 6 28 ration is smooth ary 6 28 ...

Page 32: ... ation is smooth ting points if necessary 6 29 ation is smooth ing points if necessary 6 29 ation is smooth cessary 6 29 uts bolts and screws are properly tightened gnition circuit cut off system e have Yamaha dealer check vehicle 3 11 CHECKS PAGE ...

Page 33: ...nsmission into the neutral sition he transmission is in the neutral position the neutral indicator light should be on otherwise have a Yamaha dealer check the electrical cir cuit 4 Turn the starter choke on and completely close the throttle See page 3 8 5 Start the engine by pushing the start switch NOTE If the engine fails to start release the start switch wait a few seconds and then try again Ea...

Page 34: ...ntrol the amount of engine power available for starting off accelerating climbing hills etc The gear positions are shown in the il lustration NOTE To shift the transmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it CAUTION ECA10260 Even with the transmission in 1 Shift pedal 2 Neutral position 1 5 4 3 2 1 N 6 ...

Page 35: ...e motorcycle reaches km h 12 5 mi h If the engine is out to stall or runs very roughly ll the clutch lever in and use the akes to stop the motorcycle ift the transmission into the neu l position when the motorcycle almost completely stopped The utral indicator light should come on EAU16740 Recommended shift points The recommended shift points during acceleration and deceleration are shown in the t...

Page 36: ...iod immediately have a maha dealer check the vehi EAU17170 Parking When parking stop the engine remove the key from the main switch and then turn the fuel cock lever to OFF WARNING EWA10310 Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them Do not park on a slope or on soft ground otherwise the vehicle may overturn ...

Page 37: ...CONTROL ARE PED SEPARATELY THESE CES REQUIRE SPECIALIZED KNOWLEDGE AND EQUIP YAMAHA DEALERS ARE ED AND EQUIPPED TO PER THESE PARTICULAR SER EAU17310 Owner s tool kit The service information included in this manual and the tools provided in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench...

Page 38: ...ND MINOR REPAIR 6 2 ...

Page 39: ...aha dealer perform the service INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 6000 km or 6 months 7000 mi 11000 km or 12 months 10000 mi 16000 km or 18 months 13000 mi 21000 km or 24 months 16000 mi 26000 km or 30 months cks or 00 km ter m or 12 Replace Replace lear d cracks idle essary dam ...

Page 40: ...L ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 6000 km or 6 months 7000 mi 11000 km or 12 months 10000 mi 16000 km or 18 months 13000 mi 21000 km or 24 months 16000 mi 26000 km or 30 months el and es brake ge Every 4 years ness ry dam h ...

Page 41: ...r washing the motorcycle or riding in the rain for th every 18 Repack and fas d se d se d se ace if INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 6000 km or 6 months 7000 mi 11000 km or 12 months 10000 mi 16000 km or 18 months 13000 mi 21000 km or 24 months 16000 mi 26000 km or 30 months ...

Page 42: ... hows ore cable thor play ee hous INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 6000 km or 6 months 7000 mi 11000 km or 12 months 10000 mi 16000 km or 18 months 13000 mi 21000 km or 24 months 16000 mi 26000 km or 30 months ...

Page 43: ... in unusually wet or dusty areas r caliper cylinder always replace the brake fluid Check the brake fluid level the master cylinder and caliper cylinder every two years or if cracked or damaged INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 6000 km or 6 months 7000 mi 11000 km or 12 months 10000 mi 16000 km or 18 months 13000 mi 21000 km or 24 months 16000 mi 26000 km or 30 months ...

Page 44: ...w and then pull the off as shown To install the cowling Place the cowling in the original posi tion and then install the screw EAU19292 Panels A and B To remove one of the panels Remove the screw and then pull the panel off as shown B 1 1 1 Panel A 2 Screw 1 2 ...

Page 45: ...ap move the spark plug as shown h the spark plug wrench includ in the owner s tool kit To check the spark plug 1 Check that the porcelain insulator around the center electrode of the spark plug is a medium to light tan the ideal color when the vehicle is ridden normally NOTE If the spark plug shows a distinctly dif ferent color the engine could be defec tive Do not attempt to diagnose such problem...

Page 46: ...a good estimate correct torque is 1 4 1 2 turn ger tight However the spark ould be tightened to the speci ue as soon as possible tall the spark plug cap EAU19672 Canister for California only This model is equipped with a canister ening torque ark plug 17 5 Nm 1 75 m kgf 12 5 ft lbf 1 Fuel tank 2 Carburetor 3 Canister 4 Vent hose 1 Overflow hose 1 2 3 4 1 ...

Page 47: ...rt the engine warm it up for veral minutes and then turn it ait a few minutes until the oil set s and then check the oil level ough the check window located the bottom right side of the en ne guard NOTE The engine oil should be between the minimum and maximum level marks 4 If the engine oil is below the mini mum level mark add sufficient oil of the recommended type to raise it to the correct level...

Page 48: ...or damage and re if necessary an the engine oil strainer with vent eps 6 11 if the oil filter element eing cleaned move the oil filter element drain bolt to drain the oil from the oil filter element 7 Remove the oil filter element cover by removing the bolts e oil filler cap 1 1 Engine oil drain bolt 2 O ring 3 Compression spring 4 Oil strainer 4 3 2 1 1 ...

Page 49: ...oil strainer in position 13 Add the specified amount of the recommended engine oil and then install and tighten the oil filler cap CAUTION ECA11620 In order to prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel speci fication of CD or oils of a high er quality than specified In addition do not use oils labeled EN...

Page 50: ...riding in unusually usty areas move panel A See page 6 8 move the air filter case cover by moving the screws l the air filter element out from air filter case 4 Remove the sponge material from the air filter element frame 5 Clean the sponge material with solvent and then squeeze the re maining solvent out er case cover 1 1 Air filter element 1 Sponge material 2 Air filter element frame 1 1 2 ...

Page 51: ...lter case cover by in alling the screws stall the panel EAU21234 Cleaning the spark arrester The spark arrester should be cleaned at the intervals specified in the periodic maintenance and lubrication chart WARNING EWA10980 Always let the exhaust system cool prior to touching exhaust components Do not start the engine when cleaning the exhaust system NOTE Make sure to select a well ventilated area...

Page 52: ...oles serting the tailpipe EAU21251 Carburetor The carburetor is an important part of the engine and its emission control sys tem which requires very sophisticated adjustment Therefore carburetor ad justments should be left to Yamaha dealer who has the necessary profes sional knowledge and experience e arrester 1 2 ...

Page 53: ...e durabil ity and safe operation of your motorcy cle note the following points regarding the specified tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride WARNING EWA10500 The tire air pressure must be checked and adjusted on cold tires i e when the temperature of the tires equals the ambient temperature The tire air pressure must be ad justed...

Page 54: ...with regard to the d eck the tire condition and air ssure before each ride Tire inspection The tires must be checked before each ride If the tire shows crosswise lines minimum tread depth if the tire has a nail or glass fragments in it or if the sidewall is cracked have a Yamaha dealer replace the tire immediately NOTE The tire tread depth limits may differ from country to country Always comply 1 ...

Page 55: ... the performance durabil ity and safe operation of your motorcy cle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends or warpage and the spokes for looseness or dam age before each ride If any dam age is found have a Yamaha dealer replace the wheel Do not attempt even the smallest repair to the wheel A deformed or cracked wheel must be repla...

Page 56: ...n Periodically check the clutch le ver free play and if necessary adjust it as follows 1 Loosen the locknut at the clutch le ver 2 To increase the clutch lever free play turn the adjusting bolt in di rection a To decrease the clutch lever free play turn the adjusting bolt in direction b 1 Locknut clutch lever 2 Adjusting bolt 3 Clutch lever free play 1 2 3 a b ...

Page 57: ...sure 2 0 5 0 mm 0 08 0 20 in as shown Periodically check the brake le ver free play and if necessary adjust it as follows 1 Loosen the locknut at the brake le ver 2 To increase the brake lever free play turn the adjusting screw in di rection a To decrease the brake lever free play turn the adjusting screw in direction b 1 Locknut 2 Brake lever free play adjusting screw 3 Brake lever free play 1 2 ...

Page 58: ...f the footrest cally check the brake pedal po nd if necessary adjust it as fol osen the locknut at the brake dal 2 To raise the brake pedal turn the adjusting bolt in direction a To lower the brake pedal turn the ad justing bolt in direction b 3 Tighten the locknut WARNING EWA11230 After adjusting the brake pedal posi tion the brake pedal free play must be adjusted pedal position 1 1 Adjusting bol...

Page 59: ...justing the rear brake light switch The rear brake light switch which is ac tivated by the brake pedal is properly adjusted when the brake light comes on just before braking takes effect If necessary adjust the brake light switch as follows Turn the adjusting nut while holding the rear brake light switch in place To make the brake light come on earlier turn the adjusting nut in direction a To make...

Page 60: ...is provided with a wear r which allows you to check ke shoe wear without having to mble the brake To check the hoe wear check the position wear indicator while applying ke If a brake shoe has worn to int that the wear indicator s the wear limit line have a a dealer replace the brake shoes as a set ndicator imit line 2 1 ...

Page 61: ... chemical reaction and ad to poor braking performance careful that water does not en the master cylinder when refill g Water will significantly lower e boiling point of the fluid and ay result in vapor lock ake fluid may deteriorate paint surfaces or plastic parts Al ys clean up spilled fluid mediately the brake pads wear it is nor al for the brake fluid level to grad lly go down However if the ak...

Page 62: ...re should be no weight motorcycle ft the transmission into the neu position ve the rear wheel by pushing motorcycle to locate the tight portion of the drive chain and n measure the drive chain slack shown 4 If the drive chain slack is incorrect adjust it as follows EAU22830 To adjust the drive chain slack 1 Loosen the brake pedal free play adjusting nut chain slack 0 45 0 mm 1 38 1 77 in 1 Drive c...

Page 63: ...icated at the intervals specified in the periodic maintenance and lubrica tion chart otherwise it will quickly wear out especially when riding in dusty or wet areas Service the drive chain as follows CAUTION ECA10581 The drive chain must be lubricated after washing the motorcycle and riding in the rain 1 Clean the drive chain with kero sene and a small soft brush CAUTION ECA11120 To prevent damagi...

Page 64: ...NING EWA10710 e to the outer housing of ca ay result in internal rusting use interference with cable ent Replace damaged ca soon as possible to prevent conditions EAU23111 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addi tion the cable should be lubricated at the intervals specified in the periodic maintenance chart ...

Page 65: ...king and lubricating the sidestand The operation of the sidestand should be checked before each ride and the sidestand pivot and metal to metal contact surfaces should be lubricated if necessary WARNING EWA10730 If the sidestand does not move up and down smoothly have a Yamaha dealer check or repair it ommended lubricant hium soap based grease all pur se grease Recommended lubricant Lithium soap b...

Page 66: ... so that no danger of it falling over the inner tubes for scratches e and excessive oil leakage ck the operation ce the vehicle on a level sur e and hold it in an upright posi n ile applying the front brake sh down hard on the handlebars eral times to check if the front k compresses and rebounds oothly CAUTION ECA10590 If any damage is found or the front fork does not operate smoothly have a Yamah...

Page 67: ...king the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings ...

Page 68: ...le will not be used for re than one month remove the tery fully charge it and then ce it in a cool dry place 2 If the battery will be stored for more than two months check it at least once a month and fully charge it if necessary 3 Fully charge the battery before in stallation 4 After installation make sure that the battery leads are properly con nected to the battery terminals CAUTION ECA10630 Al...

Page 69: ... check if the vices operate the fuse immediately blows ain have a Yamaha dealer eck the electrical system EAU23811 Replacing the headlight bulb This model is equipped with a quartz bulb headlight If the headlight bulb burns out replace it as follows 1 Remove cowling A See page 6 8 2 Remove the headlight unit by re moving the bolts 3 Disconnect the headlight coupler and then remove the headlight bu...

Page 70: ... it free from erwise the transparency of ss the luminosity of the bulb bulb life will be adversely af Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with al cohol or thinner 6 Install the bulb cover and then connect the coupler 7 Install the headlight unit by install ing the bolts 8 Install the cowling 9 Have a Yamaha dealer adjust the headlight beam i...

Page 71: ...ops stall the lens by installing the rews ION ECA10680 overtighten the screws oth the lens may break EAU24202 Replacing a turn signal light bulb 1 Remove the turn signal light lens by removing the screw 2 Remove the defective bulb by pushing it in and turning it counter clockwise rake light bulb 1 1 Turn signal light lens 2 Screw 2 1 ...

Page 72: ...n be placed under the engine for tability vice the front wheel bilize the rear of the motorcycle using a motorcycle stand or if additional motorcycle stand is available by placing a jack un the frame in front of the rear eel se the front wheel off the und by using a motorcycle nd vice the rear wheel he rear wheel off the ground by motorcycle stand or if a motor and is not available by placing eith...

Page 73: ...s been removed together with the brake disc otherwise the brake pads will be forced shut EAU25011 To install the front wheel 1 Install the speedometer gear unit into the wheel hub so that the pro jections mesh with the slots 2 Lift the wheel up between the fork legs NOTE Make sure that there is enough space between the brake pads before insert ing the brake disc and that the slot in the speedomete...

Page 74: ...NG EWA10820 It is advisable to have a Yamaha dealer service the wheel Securely support the motorcy cle so that there is no danger of it falling over 1 Remove the engine guard by re moving the bolt 2 Remove the brake pedal free play adjusting nut and then disconnect 1 Engine guard 2 Bolt 2 1 ...

Page 75: ...e NOTE Make sure that the drive chain adjust ing plates are installed with the punched sides facing to the outside and that the slot in the brake shoe plate fits over the retainer on the swingarm 2 Install the drive chain onto the rear sprocket and then adjust the drive chain slack See page 6 26 3 Install the axle nut and then lower the rear wheel so that it is on the ground 4 Tighten the axle nut...

Page 76: ... starting and power llowing troubleshooting chart nts a quick and easy procedure cking these vital systems your wever should your motorcycle any repair take it to a Yamaha whose skilled technicians have essary tools experience and ow to service the motorcycle y ly genuine Yamaha replace rts Imitation parts may look like a parts but they are often inferi e a shorter service life and can expensive r...

Page 77: ...on Check the ignition Have a Yamaha dealer check the vehicle dry cloth and correct the or replace the spark plug a dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery The battery is good Check the battery lead connections and charge the battery if necessary Open the throttle halfway and operate the electric starter ...

Page 78: ...ges which have been in ntact with strong or abrasive cleaning products solvent or thinner fuel gasoline rust re movers or inhibitors brake flu id antifreeze or electrolyte Do not use high pressure wash ers or steam jet cleaners since they cause water seepage and deterioration in the following ar eas seals of wheel and swing arm bearings fork and brakes electric components couplers connectors instr...

Page 79: ...kel plat surfaces e spray oil as a universal clean to remove any remaining dirt uch up minor paint damage used by stones etc 7 Wax all painted surfaces 8 Let the motorcycle dry completely before storing or covering it WARNING EWA10930 Make sure that there is no oil or wax on the brakes or tires If necessary clean the brake discs and brake linings with a regular brake disc cleaner or ac etone and w...

Page 80: ...uretor float chamber by loosening the drain bolt this will prevent fuel deposits from building up Pour the drained fuel into the fuel tank 4 Fill up the fuel tank and add fuel stabilizer if available to prevent the fuel tank from rusting and the fuel from deteriorating 5 Perform the following steps to pro tect the cylinder piston rings etc from corrosion a Remove the spark plug cap and spark plug ...

Page 81: ...MOTORCYCLE CARE AND STORAGE 7 4 2 3 4 5 6 7 8 9 ss than 0 C 30 F or more an 30 C 90 F For more in mation on storing the battery e page 6 32 any necessary repairs before the motorcycle ...

Page 82: ...ype quantity BST34 x 1 Spark plug s Manufacturer model NGK DR8EA Manufacturer model DENSO X24ESR U Spark plug gap 0 6 0 7 mm 0 024 0 028 in Clutch Clutch type Wet multiple disc Transmission Primary reduction system Spur gear Primary reduction ratio 73 22 3 318 Secondary reduction system Chain drive Secondary reduction ratio 45 15 3 000 Transmission type Constant mesh 6 speed Operation Left foot op...

Page 83: ... heel type oke wheel ze x2 15 brake gle disc brake Operation Right hand operation Recommended fluid DOT 4 Rear brake Type Drum brake Operation Right foot operation Front suspension Type Telescopic fork Spring shock absorber type Coil spring oil damper Wheel travel 225 0 mm 8 86 in Rear suspension Type Swingarm link suspension Spring shock absorber type Coil spring gas oil damper Wheel travel 190 0...

Page 84: ...8 3 ...

Page 85: ... new key EAU26400 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided NOTE The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area dentification number 1 1 Vehicle identification number 1 ...

Page 86: ...9 2 ...

Page 87: ...dition to notifying Yamaha Motor Corporation ay open an investigation and if it finds that a safety defect exists in a group mpaign However NHTSA cannot become involved in individual problems poration U S A afety Hotline toll free at 1 800 424 9393 or 366 0123 in Washington D C nsportation Washington D C 20590 You can also obtain other information ...

Page 88: ...corporated into any new ve e or delivery to the ultimate purchaser or while it is in use or 2 the use of has been removed or rendered inoperative by any person TITUTE TAMPERING ARE THE ACTS LISTED BELOW ystems i e modification removal etc haust system Muffler Exhaust pipe Silencer ake system Air cleaner case Air cleaner element Intake duct ...

Page 89: ...9 EAU26611 rchased and installed on your motorcycle will be required to document that with the emissions warranty The chart below is printed only as a reminder table proof of maintenance work Mileage Servicing dealer name and address Remarks ...

Page 90: ...9 6 Mileage Servicing dealer name and address Remarks ...

Page 91: ...CONSUMER INFORMATION 9 7 2 3 4 5 6 7 8 9 EAU26661 S A STREET AND ENDURO MOTORCYCLE LIMITED ...

Page 92: ...9 8 ...

Page 93: ...towing phone calls even food and lodging when you are away from home This superb coverage goes into effect when you purchase Y E S so it applies to any warranty repairs as well as covered repairs during your entire Y E S plan period Y E S coverage is honored at any authorized Yamaha dealer nationwide Y E S coverage is transferable to a new owner if you sell or trade in That can make your Yamaha mu...

Page 94: ...9 10 benefits of y knowing after your maha with We ll be d ...

Page 95: ...ration check list 4 2 R Rear brake light switch adjusting 6 23 Rear suspension lubricating 6 30 S Safety defects reporting 9 3 Safety information 1 1 Seat 3 8 Shifting 5 2 Shift pedal 3 4 Shock absorber assembly adjusting 3 9 Sidestand 3 11 Sidestand checking and lubricating 6 29 Spark plug checking 6 9 Specifications 8 1 Speedometer unit 3 2 Starter choke knob 3 8 Starting and warming up a cold e...

Page 96: ......

Page 97: ...YAMAHA MOTOR CO LTD PRINTED IN JAPAN 2005 5 1 0 1 E ...

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