XP500 TMax Technical Orientation Guide
38
Plating/coating
Chrome plated/ferox coating
2nd ring:
Ring type
Plain
Dimensions (B x T)
0.8x2.5mm
End gap (installed)
0.4~0.5mm
Ring side clearance
0.020~0.055mm
Plating/coating
Parkerrizing
Oil ring:
Dimensions (B x T)
1.5x2.0mm
End gap (installed)
0.10~0.35mm
Ring side clearance
0.04~0.16mm
Plating/coating
Chrome plated/parkerrizing
Connecting rod:
Oil clearance (using plasti-gauge)
0.026~0.050mm
Bearing color code
1.Blue 2.Black 3.Brown 4.Green
Connecting rod length
124.45~124.55mm
Crankshaft:
Width A
50.0~50.6mm
Width B
118.55~118.60mm
Max. runout C
0.03mm
Big end side clearance D
0.160~0.262mm
Big end radial clearance E
0.026~0.050mm
Journal oil clearance (using plasti-gauge)
0.040~0.082mm
Bearing color code
1.Blue 2.Black 3.Brown 4.Green
Ballancer drive method
Piston
Clutch:
Friction plate thickness
2.75~3.05mm
Plate quantity
5pcs
Wear limit
2.65mm
Friction plate thickness
1.8~2.0mm
Plate quantity
2pcs
Wear limit
1.7mm
Clutch plate thickness
1.3~1.5mm
Plate quantity
4pcs
Max. warpage
0.1mm
Clutch spring free length
25.9mm
Spring quantity
6pcs
Minimum length
25.4mm
Clutch spring height
4.7mm
Spring quantity
1pcs
Minimum height
4.4mm
Clutch spring height
3.3mm
Spring quantity
6pcs
Minimum height
2.9mm
Clutch release method
Automatic
Carburetor:
ID mark
5GJ1 00
GENERAL SPECIFICATIONS
Summary of Contents for XP500
Page 12: ...XP500 TMax Technical Orientation Guide 12 LUBRICATION SYSTEM LUBRICATION FLOW CHART...
Page 13: ...XP500 TMax Technical Orientation Guide 13 LUBRICATION SYSTEM...
Page 44: ...XP500 TMax Technical Orientation Guide 44 WIRING DIAGRAM...
Page 45: ...XP500 TMax Technical Orientation Guide 45 WIRING DIAGRAM...