Yamaha XMAX YP250R Owner'S Manual Download

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Perio

ic maintenance an

justment

6-7

EAU18773

Removin

installin

pan-

els

The panels shown need to be removed
to perform some of the maintenance
jobs described in this chapter. Refer to
this section each time a panel needs to
be removed and installed.

EAUM3340

Panel A

To remove the panel

1. Open the front storage compart-

ment A. (See page 3-21.)

2. Remove the screw, and then pull

the panel off.

To install the panel
Place the panel in the original position,
and then install the screw.

Panel B

To remove the panel

1. Open the front storage compart-

ment B. (See page 3-21.)

2. Remove the screw, and then pull

the panel off.

To install the panel
Place the panel in the original position,
and then install the screw.

1. Panel A
2. Panel B

1. Panel C

ZAUM1022

ZAUM1021

1. Panel A
2. Screw

1. Panel B
2. Screw

ZAUM1046

ZAUM1047

U2DLE2E0.book Page 7 Thursday, July 2, 2015 6:20 PM

Summary of Contents for XMAX YP250R

Page 1: ...PANTONE285C YP250R YP250RA XMAX OWNER S MANUAL 2DL F8199 E2 MOTORCYCLE English E Read this manual carefully before oper ating this vehicle ...

Page 2: ... 300 330 2 V1 5 1 2010 Technical Construction File held by YAMAHA MOTOR ELECTRONICS CO LTD 1450 6 Mori Mori machi Shuchi gun Shizuoka 437 0292 Japan R TTE Directive Article 3 1 a Safety R TTE Directive Article 3 1 b EMC R TTE Directive Article 3 2 Spectrum DECLARATION of CONFORMITY For YAMAHA MOTOR ELECTRONICS CO LTD 1450 6 Mori Mori machi Shuchi gun Shizuoka ken 437 0292 Japan Standard used for c...

Page 3: ... and injury In addition the many tips given in this manual will help keep your scooter in the best possible condition If you have any further questions do not hesitate to con tact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality There fore while this manual contains the mos...

Page 4: ...r death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehi cle or other property A TIP provides key information to make proce dures easier or clearer YP250R YP250RA OWNER S MANUAL 2015 by MBK INDUSTRIE 1st edition July 2015 All rights reserved Any reprinting or ...

Page 5: ...ontrol system 6 3 General maintenance and lubrication chart 6 4 Removing and installing panels 6 7 Checking the spark plug 6 9 Engine oil 6 10 Final transmission oil 6 12 Coolant 6 13 Air filter and V belt case air filter elements and check hoses 6 14 Checking the throttle grip free play 6 16 Valve clearance 6 16 Tires 6 17 Cast wheels 6 19 Checking the front and rear brake lever free play 6 19 Ch...

Page 6: ...ntents Scooter care and storage 7 1 Matte color caution 7 1 Care 7 1 Storage 7 4 Specifications 8 1 Consumer information 9 1 Identification numbers 9 1 Index 10 1 U2DLE2E0 book Page 2 Thursday July 2 2015 6 20 PM ...

Page 7: ...ion Failure to inspect or maintain the vehi cle properly increases the possibility of an accident or equipment damage See page 4 1 for a list of pre operation checks This scooter is designed to carry the operator and a passenger The failure of motorists to detect and recognize scooters in traffic is the predominating cause of auto mobile scooter accidents Many accidents have been caused by an auto...

Page 8: ...s Never ride under the influence of alcohol or other drugs This scooter is designed for on road use only It is not suitable for off road use Protective Apparel The majority of fatalities from scooter accidents are the result of head inju ries The use of a safety helmet is the single most critical factor in the pre vention or reduction of head injuries Always wear an approved helmet Wear a face shi...

Page 9: ... along with the information about accessories be low are some general guidelines to fol low if loading cargo to your scooter The total weight of the operator pas senger accessories and cargo must not exceed the maximum load limit Operation of an overloaded vehicle could cause an accident When loading within this weight limit keep the following in mind Cargo and accessory weight should be kept as l...

Page 10: ...delines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the per formance of your scooter Careful ly inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance limit suspension travel steering travel or control operation or ob scure lights or refle...

Page 11: ...le so that the scooter will not bounce exces sively during transport EAU57600 Further safe riding points Be sure to signal clearly when making turns Braking can be extremely difficult on a wet road Avoid hard braking because the scooter could slide Apply the brakes slowly when stopping on a wet surface Slow down as you approach a corner or turn Once you have completed a turn accelerate slowly Be c...

Page 12: ...voir cap page 6 13 5 Coolant level check window page 6 13 6 Rear storage compartment page 3 21 7 V belt case air filter element page 6 14 8 Shock absorber assembly spring preload adjusting ring page 3 22 9 Air filter element left page 6 14 10 Sidestand page 3 23 11 Front brake pads page 6 20 U2DLE2E0 book Page 1 Thursday July 2 2015 6 20 PM ...

Page 13: ... view 6 5 1 2 4 3 1 Grab bar page 5 3 2 Seat page 3 20 3 Fuel tank page 3 17 4 Fuses page 6 28 5 Centerstand page 6 24 6 Shock absorber assembly spring preload adjusting ring page 3 22 U2DLE2E0 book Page 2 Thursday July 2 2015 6 20 PM ...

Page 14: ... page 3 14 3 Speedometer 4 Warning and indicator light page 3 4 5 Multi function display page 3 6 6 Right handlebar switches page 3 14 7 Front brake lever page 3 15 8 Throttle grip page 6 16 9 Front storage compartment B page 3 21 10 Main switch steering lock page 3 2 11 Coolant level check window page 6 13 12 Front storage compartment A page 3 21 U2DLE2E0 book Page 3 Thursday July 2 2015 6 20 PM ...

Page 15: ...OT LOSE THE CODE RE REGISTERING KEY CONTACT YOUR DEALER IMMEDIATELY IF IT IS LOST If the code re reg istering key is lost registering new codes in the standard keys is impossible The standard keys can still be used to start the vehicle however if code re registering is required i e if a new standard key is made or all keys are lost the entire immobi lizer system must be replaced Therefore it is hi...

Page 16: ...use the standard key black bow for regular use of the vehicle To minimize the risk of losing the code re registering key red bow keep it in a safe place and only use it for code re registering EAU34122 ON All electrical circuits are supplied with power the meter lighting taillight li cense plate light and auxiliary lights come on and the engine can be start ed The key cannot be removed TIP The hea...

Page 17: ...ush the key in and turn it to LOCK 3 Remove the key TIP If the steering will not lock try turning the handlebars back to the right slight ly To unlock the steering 1 Insert the key 2 With the key in the LOCK posi tion push the key in and turn it to OFF EAU59680 Parking The hazard lights and turn signal lights can be turned on but all other electri cal systems are off The key can be re moved The st...

Page 18: ...elf diagnosis system The electrical circuit of the warning light can be checked by turning the key to ON The warning light should come on for a few seconds and then go off If the warning light does not come on initially when the key is turned to ON or if the warning light remains on have a Yamaha dealer check the electrical circuit TIP This warning light will come on when the key is turned to ON a...

Page 19: ...rating the engine with the scooter on its centerstand but this does not indicate a malfunction EAU26879 Immobilizer system indicator light When the key is turned to OFF and 30 seconds have passed the indicator light will start flashing indicating the im mobilizer system is enabled After 24 hours have passed the indicator light will stop flashing however the immobi lizer system is still enabled The...

Page 20: ...come message will scroll across the multi function display For the UK traveling speed dis tance traveled and fuel consump tion measurements can be displayed in kilometer or mileage based units To switch between miles and kilometers hold the SELECT switch pushed turn the main switch to ON and keep the SELECT switch pushed for an additional 8 seconds For other countries traveling speed distance trav...

Page 21: ...tart flashing 4 Use the SELECT button to set the minutes 5 Push the SELECT button for 3 seconds to complete setting the clock Odometer and tripmeter display The odometer and tripmeter display is equipped with the following a tripmeter which shows the dis tance traveled since last set to ze ro a time tripmeter which shows the elapsed riding time since last set to zero a fuel reserve tripmeter which...

Page 22: ... displayed While Trip Trip Time F Trip is displayed push the TRIP button for 3 seconds If you do not reset the fuel reserve tripmeter manually it will reset itself automatical ly and the display will return to the prior mode after refueling and traveling 5 km 3 mi TIP The display cannot be changed back to F Trip after it has been reset Oil change indicator Oil This indicator flashes at the initial...

Page 23: ...es every 20000 km 12500 mi when the V belt needs to be replaced After changing the V belt reset the V belt replacement indicator To reset the V belt replacement indi cator 1 Turn the key to ON 2 Push the TRIP button until V Belt V belt replacement tripme ter is displayed in the odometer and trip meter display While V Belt is displayed push the RE SET button for 3 seconds The V belt replacement tri...

Page 24: ...tantaneous fuel consumption mode Cons__ _km L or Cons__ _L 100 km and the aver age speed Ave in the following order Air Ave Cons_ _ _ km L or L 100 km Cons__ _km L or L 100 km Ave Air For the UK only Push the INFO button to switch the display between the ambient tempera ture display Air the battery voltage the average fuel consumption mode Ave Cons__ _ MPG the instanta neous fuel consumption mode ...

Page 25: ...aha dealer check the battery Average fuel consumption mode The average fuel consumption display can be set to either Ave Cons_ _ _ km L or Ave Cons_ _ _ L 100 km except for the UK For the UK only The average fuel consumption is dis played Ave Cons_ _ _ MPG This display shows the average fuel consumption since it was last reset When the display is set to Ave Cons_ _ _ km L the aver age distance tha...

Page 26: ...s fuel consumption displays push the INFO button for less than one sec ond when one of the displays is shown except for the UK TIP If traveling at speeds under 10 km h 6 0 mi h _ _ _ is displayed Average speed display The average speed is displayed kmh except for the UK The average speed is the total distance divided by total time with the key in ON position since the last set to zero For the UK o...

Page 27: ...Yamaha dealer check the vehicle Coolant temperature meter With the key in the ON position the coolant temperature meter indicates the temperature of the coolant The coolant temperature varies with changes in the weather and engine load If the top segment and coolant temperature warning indicator flash stop the vehicle and let the engine cool NOTICE ECA10022 Do not continue to operate the en gine i...

Page 28: ...d up push this switch while applying the front or rear brake to crank the engine with the starter See page 5 2 for starting instructions prior to starting the engine EAU41701 The engine trouble warning light will come on when the key is turned to ON and the start switch is pushed but this does not indicate a malfunc tion EAU12735 Hazard switch With the key in the ON or posi tion use this switch to...

Page 29: ...3720 Trip info switch TRIP INFO This switch is used to make setting and display changes in the multi function meter unit See page 3 6 for more in formation EAU12902 Front brake lever The front brake lever is located on the right side of the handlebar To apply the front brake pull this lever toward the throttle grip 1 Front brake lever U2DLE2E0 book Page 15 Thursday July 2 2015 6 20 PM ...

Page 30: ...NING EWA16051 Always keep a sufficient distance from the vehicle ahead to match the riding speed even with ABS The ABS performs best with long braking distances On certain surfaces such as rough or gravel roads the brak ing distance may be longer with the ABS than without The ABS is monitored by an ECU which will revert the system to conven tional braking if a malfunction occurs TIP The ABS perfor...

Page 31: ...he ABS system EAUM2991 Fuel tank cap To open the fuel tank cap 1 Insert the key into the lock and turn it counterclockwise The lock will be released and the lid can be pulled open 2 To remove the fuel tank cap turn it counterclockwise and then pull it off To close the fuel tank cap 1 Place the fuel tank cap onto the fuel tank opening and turn the fuel tank cap clockwise WARNING EWA11092 Make sure ...

Page 32: ... soft cloth since fuel may deteriorate painted surfaces or plastic parts ECA10072 4 Be sure to securely close the fuel tank cap WARNING EWA15152 Gasoline is poisonous and can cause injury or death Handle gaso line with care Never siphon gasoline by mouth If you should swallow some gasoline or inhale a lot of gas oline vapor or get some gasoline in your eyes see your doctor immedi ately If gasoline...

Page 33: ...verters This vehicle is equipped with catalytic converters in the exhaust system WARNING EWA10863 The exhaust system is hot after op eration To prevent a fire hazard or burns Do not park the vehicle near possible fire hazards such as grass or other materials that easily burn Park the vehicle in a place where pedestrians or children are not likely to touch the hot exhaust system Make sure that the ...

Page 34: ...e to OPEN TIP Do not push inward when turning the key 3 Fold the seat up To close the seat 1 Fold the seat down and then push it down to lock it in place 2 Remove the key from the main switch if the scooter will be left un attended TIP Make sure that the seat is properly se cured before riding 1 Open 1 Seat open position ZAUM1016 U2DLE2E0 book Page 20 Thursday July 2 2015 6 20 PM ...

Page 35: ...age compartment pull on the lever To close the storage compartment push the lid into the original position WARNING Do not store heavy items in this compartment EWA11162 Rear storage compartment Two helmets can be stored in the stor age compartment under the seat See page 3 20 NOTICE ECA10082 Keep the following points in mind when using the storage compart ment Since the storage compartment accumul...

Page 36: ...sting the shock absorber assemblies WARNING EWA10211 Always adjust both shock absorber assemblies equally otherwise poor handling and loss of stability may re sult Each shock absorber assembly is equipped with a spring preload adjust ing ring NOTICE ECA10102 To avoid damaging the mechanism do not attempt to turn beyond the maximum or minimum settings Adjust the spring preload as follows To increas...

Page 37: ...side stand cannot be properly moved up or does not stay up otherwise the sidestand could contact the ground and distract the operator resulting in a possible loss of control Yamaha s ignition circuit cut off system has been designed to assist the operator in fulfilling the respon sibility of raising the sidestand be fore starting off Therefore check this system regularly and have a Yamaha dealer r...

Page 38: ...ng functions It prevents starting when the side stand is up but neither brake is applied It prevents starting when either brake is applied but the sidestand is still down It cuts the running engine when the sidestand is moved down Periodically check the operation of the ignition circuit cut off system accord ing to the following procedure U2DLE2E0 book Page 24 Thursday July 2 2015 6 20 PM ...

Page 39: ...wn Does the engine stall The system is OK The scooter can be ridden The sidestand switch may not be working correctly The scooter should not be ridden until checked by a Yamaha dealer The brake switch may not be working correctly The scooter should not be ridden until checked by a Yamaha dealer The sidestand switch may not be working correctly The scooter should not be ridden until checked by a Ya...

Page 40: ... vehicle for oil leakage 6 10 Final transmission oil Check vehicle for oil leakage 6 12 Coolant Check coolant level in reservoir If necessary add recommended coolant to specified level Check cooling system for leakage 6 13 Front brake Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check brake pads for wear Replace if necessary Check fluid level in reservoir If necessar...

Page 41: ...and side stand Make sure that operation is smooth Lubricate pivots if necessary 6 24 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is not working correctly have Yamaha dealer check vehicle...

Page 42: ...loss of con trol which could cause an accident or injury EAU48021 TIP This model is equipped with a lean an gle sensor to stop the engine in case of a turnover In this case the multi func tion display indicates error code 30 but this is not a malfunction Turn the key to OFF and then to ON to clear the error code Failing to do so will pre vent the engine from starting even though the engine will cr...

Page 43: ...s on see page 3 4 for the corresponding warning and indicator light circuit check For ABS models The ABS warning light should come on when the main switch is turned to ON and then go off af ter traveling at a speed of 10 km h 6 mi h or higher NOTICE ECA17682 If the ABS warning light does not come on and then go off as ex plained above see page 3 4 for the warning light circuit check 2 Close the th...

Page 44: ...view mirrors 3 Switch the turn signals on 4 Check for oncoming traffic and then slowly turn the throttle grip on the right in order to take off 5 Switch the turn signals off EAU16782 Acceleration and deceleration The speed can be adjusted by opening and closing the throttle To increase the speed turn the throttle grip in di rection a To reduce the speed turn the throttle grip in direction b 1 Grab...

Page 45: ...ction sites and manhole covers become extremely slip pery when wet Therefore slow down when approaching such areas and cross them with cau tion Keep in mind that braking on a wet road is much more difficult Ride slowly down a hill as brak ing downhill can be very diffi cult 1 Close the throttle completely 2 Apply both front and rear brakes simultaneously while gradually in creasing the pressure Fr...

Page 46: ... is brand new do not put an excessive load on it for the first 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAUS1811 0 1000 km 0 600 mi Avoid prolonged operation above 4000 r min NOTICE After 1000 km 600 mi ...

Page 47: ...nd exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire Do not park near grass or other flammable materials which might catch fire U2DLE2E0 book Page 6 Thursday July 2 2015 6 20 PM ...

Page 48: ... If you are not familiar with vehicle ser vice have a Yamaha dealer perform service WARNING EWA15123 Turn off the engine when performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisonin...

Page 49: ...al that is certified if applicable Yamaha dealers are trained and equipped to perform these particular services EAU17382 Owner s tool kit The owner s tool kit is located under the seat See page 3 20 The service information included in this manual and the tools provided in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additio...

Page 50: ...Yamaha dealer as they require special tools data and technical skills EAU63321 Periodic maintenance chart for the emission control system NO ITEM 1 Fuel line Check fuel hoses for cracks or damage 2 Spark plug Check condition Clean and regap Replace 3 Valves Check valve clearance Adjust 4 Fuel injection Check engine idle speed 5 Muffler and ex haust pipe Check the screw clamp s for looseness X 1000...

Page 51: ...and clamping Replace Every 4 years 7 Brake fluid Change Every 2 years 8 Wheels Check runout and for damage 9 Tires Check tread depth and for damage Replace if necessary Check air pressure Correct if necessary 10 Wheel bearings Check bearings for looseness or damage 11 Steering bearings Check bearing play and steer ing for roughness Lubricate with lithium soap based grease Every 20000 km 12000 mi 1...

Page 52: ...hereafter Check oil level and vehicle for oil leakage Every 3000 km 1800 mi 20 Engine oil strainer Clean 21 Cooling system Check coolant level and vehicle for coolant leakage Change coolant Every 3 years 22 Final transmission oil Check vehicle for oil leakage Change 23 V belt Replace When the V belt replacement indicator flashes every 20000 km 12500 mi 24 Front and rear brake switches Check operat...

Page 53: ...y areas Hydraulic brake service After disassembling the brake master cylinders and calipers always change the fluid Regularly check the brake fluid levels and fill the reser voirs as required Every two years replace the internal components of the brake master cyl inders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged 27 Lights signals and ...

Page 54: ...A See page 3 21 2 Remove the screw and then pull the panel off To install the panel Place the panel in the original position and then install the screw Panel B To remove the panel 1 Open the front storage compart ment B See page 3 21 2 Remove the screw and then pull the panel off To install the panel Place the panel in the original position and then install the screw 1 Panel A 2 Panel B 1 Panel C ...

Page 55: ...Place the battery bracket and panel assembly in the original po sition and then install the bolts 2 Place the cowling in the original position and then install the screws 3 Place the under cowling in the original position and then install the quick fastener TIP To install the quick fastener push the center pin out so that it will protrude from the fastener head insert the fas tener into the under ...

Page 56: ...g wrench includ ed in the owner s tool kit To check the spark plug 1 Check that the porcelain insulator around the center electrode of the spark plug is a medium to light tan the ideal color when the vehi cle is ridden normally TIP If the spark plug shows a distinctly dif ferent color the engine could be oper ating improperly Do not attempt to diagnose such problems yourself In stead have a Yamaha...

Page 57: ...tervals spec ified in the periodic maintenance and lubrication chart and when the service indicator light comes on To check the engine oil level 1 Place the scooter on the center stand A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and then turn it off 3 Wait a few minutes until the oil set tles remove the oil filler cap wipe the dipstick ...

Page 58: ...ecified amount of the recommended engine oil and then install and tighten the oil filler cap NOTICE ECA11671 Do not use oils with a diesel specification of CD or oils of a higher quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Be sure no foreign material en ters the crankcase 7 Start the engine and then let it idle for several minutes while checking it for...

Page 59: ...sion oil drain bolt and its gasket to drain the oil from the final transmission case 6 Install the final transmission oil drain bolt and its new gasket and then tighten the bolt to the speci fied torque 7 Refill with the specified amount of the recommended final transmis sion oil WARNING Make sure that no foreign material enters the final transmission case Make sure that no oil gets on the tire or...

Page 60: ...e pan el A See page 6 7 5 Open the reservoir cap and then add coolant to the maximum level mark WARNING Remove only the coolant reservoir cap Never attempt to remove the radiator cap when the engine is hot EWA15162 NOTICE If coolant is not available use distilled water or soft tap water instead Do not use hard water or salt water since it is harmful to the engine If water has been used instead of ...

Page 61: ... cleaned at the intervals specified in the periodic main tenance and lubrication chart Service the air filter elements more frequently if you are riding in unusually wet or dusty areas Replacing the air filter element 1 Place the scooter on the center stand 2 Remove the air filter case cover by removing the screws 3 Pull the air filter element out 4 Insert a new air filter element into the air fil...

Page 62: ...s sary 4 Install the air filter element with the colored side facing outward 5 Install the V belt case air filter cov ers by installing the screws NOTICE Make sure that each filter element is properly seated in its case The engine should never be operated without the filter elements installed other wise the piston s and or cylin der s may become excessively worn ECA10532 1 Air filter check hose 1 ...

Page 63: ...le grip free play and if necessary have a Yamaha deal er adjust it EAU21402 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart 1 Throttle grip free play U2DLE2E0 book Page 16 ...

Page 64: ... pressure must be adjusted in accordance with the riding speed and with the total weight of rider passenger car go and accessories approved for this model WARNING EWA10512 Never overload your vehicle Opera tion of an overloaded vehicle could cause an accident Tire inspection The tires must be checked before each ride If the center tread depth reaches the specified limit if the tire has a nail or g...

Page 65: ...tires and tire air valves Tires age even if they have not been used or have only been used occasion ally Cracking of the tread and sidewall rubber sometimes accompanied by carcass deformation is an evidence of ageing Old and aged tires shall be checked by tire specialists to ascertain their suitability for further use WARNING EWA10462 The front and rear tires should be of the same make and design ...

Page 66: ...en changed or replaced An unbalanced wheel can result in poor performance adverse han dling characteristics and a short ened tire life EAU50861 Checking the front and rear brake lever free play Front Rear There should be no free play at the brake lever ends If there is free play have a Yamaha dealer inspect the brake system WARNING EWA14212 A soft or spongy feeling in the brake lever can indicate ...

Page 67: ...pad wear with out having to disassemble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that the wear indicator grooves have almost disap peared have a Yamaha dealer replace the brake pads as a set EAUS1992 Rear brake pads The rear brake is provided with a check plug which if it is removed allows you to check the brake pad wear without di...

Page 68: ...fluid is above the minimum level mark Check the brake fluid level with the top of the reservoir level Replenish the brake fluid if necessary Front brake Rear brake WARNING EWA16011 Improper maintenance can result in loss of braking ability Observe these precautions Insufficient brake fluid may al low air to enter the brake sys tem reducing braking performance 1 Lining thickness 1 Brake pad wear in...

Page 69: ...ts Always clean up spilled fluid immediately As the brake pads wear it is normal for the brake fluid level to gradually go down A low brake fluid level may indi cate worn brake pads and or brake system leakage therefore be sure to check the brake pads for wear and the brake system for leakage If the brake fluid level goes down suddenly have a Yamaha dealer check the cause before further riding EAU...

Page 70: ...2 EAU23115 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addition the cable should be lubricat ed by a Yamaha dealer at the intervals specified in the periodic maintenance chart The throttle cable is equipped with a rubber cover Make sure that the cover is securely installed Even though the cover is installed correctly...

Page 71: ...he centerstand and sidestand should be checked before each ride and the pivots and metal to metal contact surfaces should be lubri cated if necessary WARNING EWA10742 If the centerstand or sidestand does not move up and down smoothly have a Yamaha dealer check or re pair it Otherwise the centerstand or sidestand could contact the ground and distract the operator resulting in a possible loss of con...

Page 72: ...eral times to check if the front fork compresses and re bounds smoothly NOTICE ECA10591 If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU45512 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the periodic maintenance a...

Page 73: ...to add distilled water However the battery lead connections need to be checked and if necessary securely tightened WARNING EWA10761 Electrolyte is poisonous and dangerous since it contains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID EXTERNAL Flus...

Page 74: ...uired Using a conventional battery charger will damage the battery To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place NOTICE When removing the battery be sure the key is turned to OFF then discon nect the negative lead before disconnecting the positive lead ECA16303 2 If the battery will be stored ...

Page 75: ... blown fuse and then install a new fuse of the specified amperage WARNING Do not use a fuse of a higher amperage rating than recommended to avoid causing extensive dam age to the electrical system and possibly a fire EWA15132 TIP Fuse tongs are included in the owner s tool kit Use the tongs to remove and install a fuse YP250R 1 Main fuse 2 Spare main fuse ZAUM1058 1 1 2 1 Fuse box 1 Radiator fan m...

Page 76: ...6 Ignition fuse 7 Spare fuse 8 Hazard fuse 9 ABS control unit fuse 10 ABS motor fuse 11 ABS solenoid fuse Specified fuses Main fuse 30 0 A Ignition fuse 10 0 A Signaling system fuse 10 0 A Headlight fuse 20 0 A Turn signal light and hazard fuse 10 0 A Radiator fan motor fuse 7 5 A ABS control unit fuse 10 0 A YP250RA ABS motor fuse 30 0 A YP250RA ABS solenoid fuse 20 0 A YP250RA Backup fuse 10 0 A...

Page 77: ... re place it and if necessary adjust the headlight beam EAUM3680 Auxiliary lights This vehicle is equipped with two aux iliary lights Depending on the model the auxiliary lights may be bulb type or LED type If an auxiliary light does not come on have a Yamaha dealer check the elec trical circuit and replace the light if nec essary U2DLE2E0 book Page 30 Thursday July 2 2015 6 20 PM ...

Page 78: ...an LED type tail brake light If the tail brake light does not come on have a Yamaha dealer check it EAU39881 Front turn signal light If a front turn signal light does not come on have a Yamaha dealer check its electrical circuit or replace the bulb U2DLE2E0 book Page 31 Thursday July 2 2015 6 20 PM ...

Page 79: ...ut bulb by pushing it in and turning it coun terclockwise 6 Insert a new bulb into the socket push it in and then turn it clock wise until it stops 7 Install the socket together with the bulb by turning it clockwise 8 Place the rear storage compart ment in the original position and install the bolts 9 Close the seat 1 Storage compartment 2 Bolt 3 Rubber cap 1 Turn signal light bulb socket ZAUM1040...

Page 80: ...t quick and easy procedures for checking these vital systems your self However should your scooter re quire any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the scooter prop erly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferior have a shorter service life and ...

Page 81: ... battery lead connections and have a Yamaha dealer charge the battery if necessary 2 Battery The battery is good The engine does not start Check the ignition 3 Ignition Wet Dry There is compression There is no compression The engine does not start Have a Yamaha dealer check the vehicle Have a Yamaha dealer check the vehicle The engine does not start Check the compression Have a Yamaha dealer check...

Page 82: ...pped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator Add coolant See TIP The coolant level is OK There is no leakage There is leakag...

Page 83: ... appearance of a scooter Fre quent and proper care does not only comply with the terms of the warranty but it will also keep your scooter look ing good extend its life and optimize its performance Before cleaning 1 Cover the muffler outlet with a plastic bag after the engine has cooled down 2 Make sure that all caps and cov ers as well as all electrical cou plers and connectors including the spark...

Page 84: ...ld Do not use strong cleaners or hard sponges as they will cause dulling or scratching Some cleaning compounds for plastic may leave scratches on the wind shield Test the product on a small hidden part of the wind shield to make sure that it does not leave any marks If the wind shield is scratched use a quality plastic polishing compound af ter washing After normal use Remove dirt with warm water ...

Page 85: ...e and nickel plat ed surfaces 4 Use spray oil as a universal clean er to remove any remaining dirt 5 Touch up minor paint damage caused by stones etc 6 Wax all painted surfaces 7 Let the scooter dry completely be fore storing or covering it WARNING EWA10943 Contaminants on the brakes or tires can cause loss of control Make sure that there is no oil or wax on the brakes or tires If necessary clean ...

Page 86: ...plug and then place the spark plug on the cylinder head so that the electrodes are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder wall with oil e Remove the spark plug cap from the spark plug and then install the spark plug and the spark plug cap WARNING To prevent damage or injury from sparking make sure to...

Page 87: ...Scooter care and storage 7 5 7 TIP Make any necessary repairs before storing the scooter U2DLE2E0 book Page 5 Thursday July 2 2015 6 20 PM ...

Page 88: ...JASO standard MA Engine oil quantity Periodic oil change 1 30 L 1 37 US qt 1 14 Imp qt Final transmission oil Type YAMALUBE 10W 40 or SAE 10W 30 type SE motor oil Quantity 0 25 L 0 26 US qt 0 22 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 32 L 0 34 US qt 0 28 Imp qt Radiator including all routes 1 20 L 1 27 US qt 1 06 Imp qt Air filter Air filter element Oil coated pap...

Page 89: ...g 408 lb YP250R Total weight of rider passenger cargo and accessories Tire air pressure measured on cold tires Loading condition 0 90 kg 0 198 lb Front 190 kPa 1 90 kgf cm 28 psi Rear 220 kPa 2 20 kgf cm 32 psi Loading condition 90 181 kg 198 399 lb YP250RA 90 185 kg 198 408 lb YP250R Loading condition 90 kg maximum load Front 210 kPa 2 10 kgf cm 30 psi Rear 250 kPa 2 50 kgf cm 36 psi Front wheel ...

Page 90: ...0 W 2 YP250R YP250RA_CYP GBR GRC IRL ISR POL SVN TUR UKR Auxiliary light LED YP250RA_CYP GRC IRL ISR POL SVN TUR UKR License plate light 12 V 5 0 W 1 Meter lighting LED High beam indicator light LED Turn signal indicator light LED Fuel level warning light LED Engine trouble warning light LED ABS warning light LED YP250RA Fuse Main fuse 30 0 A Headlight fuse 20 0 A Signaling system fuse 10 0 A Igni...

Page 91: ...dentification number The vehicle identification number is stamped into the frame TIP The vehicle identification number is used to identify your vehicle and may be used to register it with the licensing authority in your area EAU26461 Model label The model label is affixed to the loca tion shown Record the information on this label in the space provided This information will be needed when order in...

Page 92: ...rn switch 3 14 I Identification numbers 9 1 Ignition circuit cut off system 3 24 Immobilizer system 3 1 Immobilizer system indicator light 3 5 Indicator lights and warning lights 3 4 Info switch 3 15 L License plate light bulb replacing 6 33 M Main switch steering lock 3 2 Maintenance and lubrication periodic 6 4 Maintenance emission control system 6 3 Matte color caution 7 1 Model label 9 1 Multi...

Page 93: ...Index 10 2 10 W Wheel bearings checking 6 26 Wheels 6 19 U2DLE2E0 book Page 2 Thursday July 2 2015 6 20 PM ...

Page 94: ...A5 tate_Blank fm Page 1 Thursday November 24 2011 4 30 PM ...

Page 95: ...A5 tate_Blank fm Page 1 Thursday November 24 2011 4 30 PM ...

Page 96: ...PANTONE285C MBK Industrie Z I de Rouvroy 02100 Saint Quentin PRINTED IN FRANCE 2015 09 E Original instructions ...

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