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Summary of Contents for Meraki E Series

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Page 2: ...ge the Battery Riding Position Tools Required for Maintenance III Before Riding Schedule 1 Lubrication V Operating Procedures Wheel Inspection II Parts Identification VI Maintenance Repair IV Cycle Assembly Travel Tools Correct Frame Sizing Service Shecklist Monitor Display VII Troubleshooting ...

Page 3: ...all aspects of maintaining and repairing your bicycle The bicycle you have purchased is a complex piece of equipment that must be properly assembled and maintained in order to be ridden safely If you have any doubts about the assembly or your ability to properly assemble and maintain the bicycle you must have it assembled and maintained by a professional bicycle mechanic WARNING Electric bikes are...

Page 4: ... to come Please read it before you take the first ride on your new bicycle and keep it for reference If you have any questions or do not understand something take responsibility for your safety and contact NINETY ONE customer service at cares outdoors91 com ALWAYS WEAR A PROPERLY FITTED HELMET WHEN YOU RIDE YOUR BICYCLE DO NOT RIDE AT NIGHT AVOID RIDING IN WET CONDITIONS CAUTION For your safety yo...

Page 5: ... users consult a professional bicycle mechanic for any questions on repairs or maintenance WARNING As with all mechanical components the bicycle is subjected to wear and high stresses Different materials and components react to wear or fatigue in different ways As your bicycle ages you should inspect it more frequently to look for deformed cracked bent or loose components Such conditions may lead ...

Page 6: ...d do not exceed its service limitations Be sure you check and understand the bicycle classifications set in this manual including size of the unit that is proper for the rider to insure good control during use Riders who are too small or large may have control problems Do not overload a unit with a rider that is too heavy or too large and do not attempt to carry extra passengers packages or loads ...

Page 7: ... helmet should have good ventilation cover the forehead and fit correctly be securely fastened on the rider 8 Do not put any metal objects in charge hole or battery circuit it may cause a short circuit start a fire or cause an explosion with personal injury or property damage NOTE Max weight of Rider Luggage Bike 110 Kg NOTE BEFORE TRANSPORTING THE BIKE AND OR BATTERY CONTACT CUSTOMER SERVICE AT 7...

Page 8: ...6 Alpha Vector India Private Limited Ninety One PARTS IDENTIFICATION 1 Monitor Display Circuit Diagram 1 Monitor Display ...

Page 9: ...7 Alpha Vector India Private Limited Ninety One 2 Handle bar 3 Jandlebar Stem and Headset ...

Page 10: ...8 Alpha Vector India Private Limited Ninety One 4 Fork 5 Front Brake ...

Page 11: ...9 Alpha Vector India Private Limited Ninety One 6 Pedal Pedal Crank Arm Chain 7 Motor Wheel Tire ...

Page 12: ...10 Alpha Vector India Private Limited Ninety One 8 Rear Brake 9 Saddle ...

Page 13: ...11 Alpha Vector India Private Limited Ninety One 10 Frame 11 Charging Port Opposite Side ...

Page 14: ...12 Alpha Vector India Private Limited Ninety One 12 KEY lock switch ...

Page 15: ...s quite limited at dawn dusk and at night for bike riders motorists and by standers If you must ride at night take extra precautions use front and rear lights wear flashers on your arms wear light colored clothing and plan your route to ride in well lighted areas avoiding High speed traffic areas 3 NOTE Always wear shoes when riding a bicycle and avoid loose fitting clothes Wear a cuff band or tro...

Page 16: ...ections 8 Never carry passengers This is dangerous and it makes the bicycle harder to control Never carry anything that can inhibit your ability to control the bicycle or see the road 9 When riding in pairs or in larger groups form a single line along the right side of the road Set up a sensible distance between riders Don t follow too closely 10 Always be alert Animals or people may dart in front...

Page 17: ...ars up trying to lift the bike There should be no movement Try to push the front wheel from side to side and confirm that it feels tight and will not wobble Lift the front wheel up by the handlebars and strike the wheel downward with the heel of your hand to confirm that it is securely attached to the wheel Spin the front wheel and confirm that it does not wobble or contact the fork or brake pads ...

Page 18: ...such as sudden traffic stops Women can use a man s bicycle to determine the correct size women s model THERE SHOULD BE A CLEARANCE OF approximately 1 2 INCHES BETWEEN THE GROIN AREA OF THE INTENDED RIDER AND THE TOP TUBE OF THE BICYCLE WHILE THE RIDER STRADDLES THE BICYCLE WITH 1 2 BOTH FEET FLAT ON THE GROUND THE SEAT POST MINIMUM INSERTION MAXIMUM HEIGHT MARK SHOULD NOT BE VISIBLE WHEN THE SEAT ...

Page 19: ...ng on the bicycle with one pedal at its lowest point place the ball of your foot on the pedal The correct saddle height will allow the knee to be slightly bent in this position REACH To obtain maximum comfort the rider should not over extend his or her reach when riding There should be a slight bend in the rider s elbows Refer to the section regarding seat and seat posts to learn how to adjust the...

Page 20: ...SSEMBLY GUIDE AND PERFORM CHECKS SPECIFIED IN THE OWNER S MANUAL BEFORE RIDING Tools required for assembly 5 6mm Allen Key Multi Spanner Assembly Instructions 1 Place the packed box in the correct orientation and in an open space and inspect for any visible damage to the box from outside In case of a damage please contact your dealer immediately 2 Cut the packing cables using a cutter or any suita...

Page 21: ...k release nut and lock it near the fork as shown in the images 10 Take the pedals from the box and fix it on to the crank using a spanner Please make sure you are fixing the right pedal on the right side The nut is rotated in the counter clockwise direction on the left pedal and clockwise on the right pedal using a spanner Interchanging the pedals may damage the threading on the crank or pedal mak...

Page 22: ...lpha Vector India Private Limited Ninety One STEP 1 4 Remove the bicycle in the semi assembled state from the box STEP 5 6 Remove the cable ties foam and detach the front wheel and handle bar from the frame ...

Page 23: ...21 Alpha Vector India Private Limited Ninety One STEP 7 Fix the handle bar STEP 8 9 Fix the Front Wheel and Quick Release mechanism ...

Page 24: ...22 Alpha Vector India Private Limited Ninety One STEP 11 Fix Reflectors and Seat STEP 10 Fix the Pedals ...

Page 25: ...23 Alpha Vector India Private Limited Ninety One STEP 13 Wrap the spiral harness around the cable STEP 12 Fix the Connectors ...

Page 26: ...d also drastically reduces human effort Power Button Battery Charge Meter 5 Levels of Indication Battery Charge Meter 5 levels of Indication Power Button OPERATING PROCEDURES START YOUR E BIKE Turn ON the Battery using the Key Lock Switch The switch is located on the right side of the Handlebar Next please press the Power BUTTON on the monitor display for 3 seconds The monitor display will turn ON...

Page 27: ...u stop pedaling Your e bikes rated maximum load is 110kg including the rider thus do not overload the E Bike WARNING When stopped turn off the battery in case the crank arm keeps turning while you push the bike The motor would start suddenly which may lead to an accident FOR YOUR SAFETY PLEASE MAINTAIN AND CLEAN YOUR E BIKE REGULARLY Add purely manual ride option in description ...

Page 28: ...supply power when you turn the pedals forward In motor assist level low you will get assistance at around 30 of the maximum power from the motor and if it s medium we get 65 power from motor In level high you will get 100 assistance from the motor When the monitor display is powered off the bicycle will operate without assistance Experiment with the different levels of motor assist to become famil...

Page 29: ... With the battery off plug the other end into a standard 100 240 volt AC outlet insert the round charging plug of the charger into the charging hole on your e bike frame after the light on charger turns green When the light on charger turns red the battery is charging When the charging light turns green the charging is finished and the battery is fully charged PAS level indication Battery level in...

Page 30: ...Please protect the charger from impact Never let it drop or drop objects onto it Do not cover the charger when it is charging It takes about 3 4 hours to fully charge an empty battery When the charging is finished unplug the electrical plug first then unplug the charging plug connected to the e bike in that sequence This is a lithium battery it has no memory effect and so you can charge or dischar...

Page 31: ...and ventilated area Pls charge the battery indoors Battery should be charged below 45 C Unplug the charger outlet from the wall socket when not in use During charging if the charger emits any smell or it becomes excessively hot please stop charging and contact customer service at 7778001408 ...

Page 32: ... have them done SCHEDULE 1 LUBRICATION F Fr re eq qu ue en nc cy y C Co om mp po on ne en nt t L Lu ub br ri ic ca an nt t H Ho ow w t to o L Lu ub br ri ic ca at te e Weekly Chain Crank chain lube or light oil Phoenix line recommended 91 Cycle dealer chain lube or light oil brush on or squirt brush on or squirt Monthly Brake calipers Brake levers OIL for all three components 3 drops from oil can ...

Page 33: ...e Make sure all fasteners are tightened securely After every ride Quick wipe down with damp cloth Weekly Lubrication as per schedule 1 Monthly Lubrication as per schedule 1 Check brake and gear cable adjustment Check tire wear and pressure Check wheels are true and spokes tight Check hub head set and crank bearings for looseness Check pedals are tight Check handlebars are tight Check seat and seat...

Page 34: ...or frame of the unit during travel 1 Spare tube 2 Patch kit 3 Pump 4 Tire levers 5 Multi tool 6 Cell phone or change for a pay phone WHEEL INSPECTION It is most important that wheels are kept in top condition Properly maintaining your bicycle s wheels will help stability when riding Be aware of the following potential problems Dirty or greasy rims Caution Do not clean them with oily or greasy mate...

Page 35: ...echanic 91 Cares authorized 91 dealer Loose hub bearings Lift each wheel off the ground and try to move the wheel from side to side Caution If there is movement between the axle and the hub do not ride the bicycle Adjustment is required Axle nuts Check that these are tight before each ride 27 NM TIRE INSPECTION Tires must be maintained properly to ensure road holding and stability Check the follow...

Page 36: ...ake sure valve caps are fitted and that valves are free from dirt A slow leak caused by the entry of dirt can lead to a flat tire and possibly a dangerous situation RECOMMENDED TIRE PRESSURES The recommended pressure is molded on the sidewall of your bicycle tires 60 62 psi HOW TO FIX A FLAT TIRE 1 You can take it to the nearest tire repair shop cycle mechanic if there is nothing close vicinity th...

Page 37: ...be just enough to give it some shape 11 Place the valve stem through the hole in the rim and work the tube into the tire NOTE Do not let it twist 12 Using your hands only remount the other side of the tire by pushing the edge toward the center of the rim Start on either side of the valve and work around the rim 13 Before the tire is completely mounted push the valve up into the rim to make sure th...

Page 38: ...rk loose damaging the bicycle and causing possible serious injury or death to the rider Always wear solid well constructed shoes while riding PEDAL ATTACHMENT Note The right and left pedals of a bicycle each have a different thread and are not interchangeable Never force a pedal into the incorrect crank arm Check for the right R and left L letters on each pedal bolt end Not all crank arms are mark...

Page 39: ...ith the cranks on your bicycle NOTE Never try and force a pedal with the wrong thread size into a bicycle crank If the pedal is too loose or too tight it is the wrong pedal and might come loose in use CHAIN INSPECTION The chain on your bicycle must be kept clean rust free and frequently lubricated 91 dealer recommended oil phoenix lines in order to have the best possible performance when riding an...

Page 40: ...2 When correctly adjusted the chain should have approximately 10mm of vertical movement when checked in the center between the chain wheel and rear sprocket Chains require a special tool to fit and remove damaged chain links or to change the length We recommend that you consult a professional bicycle mechanic 91Cares to replace or change the length of your chain They will have the special tools re...

Page 41: ...old a sufficient charge please contact customer service at 7778001408 If the battery will not be used for an extended period of time charge it fully and recharge it every 3 6 months Store it in a cool dry place Your battery is engineered with precision for high capacity and a long useful life If you experience unusual sounds or odors coming from the charger or the battery unplug the charger and ba...

Page 42: ...charge your battery with a substitute charger that is not designed for this use Use of an unsuitable charger to charge a lithium ion battery could result in over heating fire or even explosion Straightedge Warning of general danger Read operating instructions and safety notices Do not dispose of as domestic waste Recycling symbol recyclable material Only use and store the battery at temperature of...

Page 43: ...ified by the manufacturer Do not use the battery charger for any use other than its intended purpose Only use the battery charger on approved products Unplug the charger outlet from wall socket 5A when not in use CAUTION Don t drop battery or charger Don t open disassemble modify the battery charger No serviceable parts inside Warranty void if any of the above is done APPEARANCE CARE Periodically ...

Page 44: ...sible Voids warranty of the cycle because it will cause failure or even accidents caused by damage of electronic components and circuits Do not rinse the electrical parts of your e bike use a moist cloth only Please use natural detergents and use a rag to clean its surface gently finally clean the bike with a dry cloth ...

Page 45: ...ent or broken 1 Re true if possible or replace 2 Tighten mounting bolts 3 Repair or replace chain ring set Constant clicking noises when pedalling 1 Stiff chain link 2 Loose pedal axle bearings 3 Loose bottom bracket axle bearings 4 Bent bottom bracket or pedal axle 5 Loose crank set 1 Lubricate chain Adjust chain link 2 Adjust bearings axle nut 3 Adjust bottom bracket 4 Replace bottom bracket axl...

Page 46: ...n disc rotor 4 Tighten mounting bolts Knocking or shuddering when applying brakes 1 Bulge in the rim or rim out of true 2 Brake mounting bolts loose 3 Brakes out of adjustment 4 Fork loose in head tube 1 True wheel or take to a bicycle shop for repair 2 Tighten bolts 3 Centre brakes and or adjust brake disc rotor tighten and adjust 4 Tighten headset Wobbling wheel 1 Axle broken 2 Wheel out of true...

Page 47: ...tteries 3 Inflate tires to recommended pressure 4 Adjust brakes and or rotor 5 Reduced range to be expected in these Types of terrain and or weather conditions Hub motor makes a clicking noise and has reduce power and or shuts off 1 Low batteries 2 Damaged planetary gears 1 Charge batteries for recommended time 2 Replace hub motor wheel No power when the switch is turned ON 1 Blown fuse 2 Loose co...

Page 48: ...ped does not spring back to neutral position 1 Grip jammed against throttle 2 Faulty throttle 1 Reposition grip so gap between it and the Throttle is 1 2mm 2 Replace throttle Bicycle has intermittent power 1 Loose connectors 2 Damaged wires 1 Check all connectors 2 Inspect all wires Charger shows a full charge in an unusually short amount of time 1 Faulty charger 2 Faulty batteries 1 Replace charg...

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