Yamaha XMAX 125 Owner'S Manual Download Page 55

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PERIODIC MAINTENANCE AND ADJUSTMENT

6-8

EAU18772

Removin

installin

pan-

els

The panels shown need to be removed
to perform some of the maintenance
jobs described in this chapter. Refer to
this section each time a panel needs to
be removed and installed.

EAUM3340

Panel A

To remove the panel

1. Open the front storage compart-

ment A. (See page 3-20.)

2. Remove the screw, and then pull

the panel off.

To install the panel
Place the panel in the original position,
and then install the screw.

Panel B

To remove the panel

1. Open the front storage compart-

ment B. (See page 3-20.)

2. Remove the screw, and then pull

the panel off.

1. Panel A
2. Panel B

ZAUM1022

1. Panel C

ZAUM1021

1. Panel A
2. Screw

ZAUM1046

U2DME1E0.book Page 8 Wednesday, October 23, 2013 1:37 PM

Summary of Contents for XMAX 125

Page 1: ...DIC183 YP125R YP125RA OWNER S MANUAL Read this manual carefully before operating this vehicle 2DM F8199 E1 English E ...

Page 2: ... Hereby declare that the product Type designation 5SL 00 is in compliance with following norm s or documents R TTE Directive 1999 5 EC EN300 330 2 v1 3 1 2006 01 EN300 330 2 v1 5 1 2010 02 EN60950 1 2006 A11 2009 Two or Three Wheel Motor Vehicles Directive 97 24 EC Chapter 8 EMC 1 2 3 4 Version up the norm of EN60950 to EN60950 1 To change company name version up of the following norm EN300 330 2 ...

Page 3: ...nd injury In addition the many tips given in this manual will help keep your scooter in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cu...

Page 4: ...ial personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING NOT...

Page 5: ...ER S MANUAL 2013 by MBK INDUSTRIE 2nd edition October 2013 All rights reserved Any reprinting or unauthorized use without the written permission of MBK INDUSTRIE is expressly prohibited Printed in France U2DME1E0 book Page 2 Wednesday October 23 2013 1 37 PM ...

Page 6: ...he emission control system 6 3 General maintenance and lubrication chart 6 4 Removing and installing panels 6 8 Checking the spark plug 6 10 Engine oil 6 12 Final transmission oil 6 14 Coolant 6 15 Air filter and V belt case air filter elements and check hoses 6 16 Checking the throttle grip free play 6 18 Valve clearance 6 18 Tires 6 18 Cast wheels 6 20 Checking the front and rear brake lever fre...

Page 7: ...ENTS SCOOTER CARE AND STORAGE 7 1 Matte color caution 7 1 Care 7 1 Storage 7 4 SPECIFICATIONS 8 1 CONSUMER INFORMATION 9 1 Identification numbers 9 1 INDEX 10 1 U2DME1E0 book Page 2 Wednesday October 23 2013 1 37 PM ...

Page 8: ... you Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibility of an accident or equipment damage See page 4 1 for a list of pre operation checks This scooter is designed to carry the operator and a passenger The failure of motorists to detect and recognize...

Page 9: ...ain tain control of the scooter The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs This scooter is designed for on road use only It is not suitable...

Page 10: ... To avoid the possibility of an accident use extreme caution when adding cargo or acces sories to your scooter Use extra care when riding a scooter that has added cargo or accessories Here along with the information about accessories be low are some general guidelines to fol low if loading cargo to your scooter The total weight of the operator pas senger accessories and cargo must not exceed the m...

Page 11: ...in the vehicle Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the per formance of your scooter Careful ly inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance limit suspension travel steering travel or control ...

Page 12: ...k Choose the lo cation for the straps carefully so the straps will not rub against painted surfaces during transport The suspension should be com pressed somewhat by the tie downs if possible so that the scooter will not bounce exces sively during transport EAU57600 Further safe riding points Be sure to signal clearly when making turns Braking can be extremely difficult on a wet road Avoid hard br...

Page 13: ... colored jacket Do not carry too much luggage on the scooter An overloaded scoot er is unstable Use a strong cord to secure any luggage to the carri er if equipped A loose load will affect the stability of the scooter and could divert your attention from the road See page 1 3 U2DME1E0 book Page 6 Wednesday October 23 2013 1 37 PM ...

Page 14: ...Coolant level check window page 6 15 6 Rear storage compartment page 3 20 7 V belt case air filter element page 6 16 8 Shock absorber assembly spring preload adjusting ring page 3 21 9 Air filter element left page 6 16 10 Engine oil filter element page 6 12 11 Sidestand page 3 22 12 Front brake pads page 6 21 U2DME1E0 book Page 1 Wednesday October 23 2013 1 37 PM ...

Page 15: ... 6 5 1 2 4 3 1 Grab bar page 5 2 2 Seat page 3 19 3 Fuel tank cap page 3 17 4 Fuses page 6 29 5 Centerstand page 6 25 6 Shock absorber assembly spring preload adjusting ring page 3 21 U2DME1E0 book Page 2 Wednesday October 23 2013 1 37 PM ...

Page 16: ...age 3 14 3 Speedometer 4 Warning and indicator light page 3 3 5 Multi function display page 3 5 6 Right handlebar switches page 3 14 7 Front brake lever page 3 15 8 Throttle grip page 6 18 9 Front storage compartment B page 3 20 10 Main switch steering lock page 3 2 11 Coolant level check window page 6 15 12 Front storage compartment A page 3 20 U2DME1E0 book Page 3 Wednesday October 23 2013 1 37 ...

Page 17: ...ATELY IF IT IS LOST If the code re reg istering key is lost registering new codes in the standard keys is impossible The standard keys can still be used to start the vehicle however if code re registering is required i e if a new standard key is made or all keys are lost the entire immobi lizer system must be replaced Therefore it is highly recom mended to use either standard key and keep the code...

Page 18: ...and only use it for code re registering EAU34122 ON All electrical circuits are supplied with power the meter lighting taillight li cense plate light and auxiliary lights come on and the engine can be start ed The key cannot be removed TIP The headlights come on automatically when the engine is started and stay on until the key is turned to OFF or the sidestand is moved down EAU10662 OFF All elect...

Page 19: ...e steering must be locked before the key can be turned to NOTICE ECA11021 Do not use the parking position for an extended length of time other wise the battery may discharge EAU49395 Indicator lights and warning lights EAU11031 Turn signal indicator lights and The corresponding indicator light flashes when the turn signal switch is pushed to the left or right 1 Turn signal indicator lights and 2 H...

Page 20: ...ed to ON or if the warning light remains on have a Yamaha dealer check the electrical circuit TIP This warning light will come on when the key is turned to ON and the start switch is pushed but this does not in dicate a malfunction EAUM3381 ABS warning light for ABS models In normal operation the ABS warning light comes on when the key is turned to ON and goes off after traveling at a speed of 10 ...

Page 21: ...stem is enabled After 24 hours have passed the indicator light will stop flashing however the immobi lizer system is still enabled The self diagnosis device also detects problems in the immobilizer system circuits See page 3 12 for an expla nation of the self diagnosis device EAUM3313 Multi function meter unit WARNING EWA12423 Be sure to stop the vehicle before making any setting changes to the mu...

Page 22: ...shed for an additional 8 seconds For other countries traveling speed distance traveled and fuel consumption measurements are displayed in kilometer base units Speedometer The speedometer shows the riding speed Tachometer The electric tachometer allows the rid er to monitor the engine speed and keep it within the ideal power range NOTICE ECAM1150 Do not operate the engine in the ta chometer high rp...

Page 23: ...eled since the last engine oil change a V belt replacement tripmeter which shows the distance trav eled since the last V belt replace ment Pushing the TRIP button switches the display between the odometer mode and the various tripmeter modes in the following order Odo odometer Trip tripmeter Trip Time time tripmeter Oil oil change tripmeter V Belt v belt re placement tripmeter Odo odome ter When a...

Page 24: ...r 1 Turn the key to ON 2 Push the TRIP button until Oil oil change tripmeter is displayed in the odometer and trip meter display While Oil is displayed push the RESET button for at least 3 seconds The oil change tripmeter value will flash 3 Hold the RESET button pushed for 15 to 20 seconds 4 Release the RESET button and the oil trip value will reset to zero TIP If the engine oil is changed before ...

Page 25: ...elt replacement tripmeter value will flash 3 Hold the RESET button pushed for 15 to 20 seconds 4 Release the RESET button and the V belt trip value will reset to zero TIP If the V belt is replaced before the indi cator comes on be sure to reset the V belt replacement indicator so that it will come on at the next correct interval The electrical circuit of the indicator can be checked according to t...

Page 26: ... switch the display between the ambient tempera ture display Air the battery voltage the average fuel consumption mode Ave Cons__ _ MPG the instanta neous fuel consumption mode Cons__ _MPG and the average speed Ave in the following order Air Ave Cons_ _ _ MPG Cons__ _MPG Ave Air Ambient temperature display This display shows the ambient tem perature from 10 C to 50 C in 1 C increments The icy road...

Page 27: ...dis played Ave Cons_ _ _ MPG This display shows the average fuel consumption since it was last reset When the display is set to Ave Cons_ _ _ km L the aver age distance that can be traveled on 1 0 L of fuel is shown When the display is set to Ave Cons_ _ _ L 100 km the av erage amount of fuel necessary to travel 100 km is shown For the UK only When the display is set to Ave Cons_ _ _ MPG the avera...

Page 28: ...ay The average speed is displayed kmh except for the UK The average speed is the total distance divided by total time with the key in ON position since the last set to zero For the UK only The average speed is displayed MPH This display shows the average speed since it was last reset To reset the average speed display select it by pushing the INFO button and then push and hold the INFO button for ...

Page 29: ...e varies with changes in the weather and engine load If the top segment and coolant temperature warning indicator flash stop the vehicle and let the engine cool NOTICE ECA10022 Do not continue to operate the en gine if it is overheating EAU12332 Anti theft alarm optional This model can be equipped with an optional anti theft alarm by a Yamaha dealer Contact a Yamaha dealer for more information 1 C...

Page 30: ...is switch to sound the horn EAU12722 Start switch With the sidestand up push this switch while applying the front or rear brake to crank the engine with the starter See page 5 1 for starting instructions prior to starting the engine EAU41701 The engine trouble warning light will come on when the key is turned to ON and the start switch is pushed but this does not indicate a malfunc tion EAU12734 H...

Page 31: ... gine not running otherwise the bat tery may discharge EAU12902 Front brake lever The front brake lever is located on the right side of the handlebar To apply the front brake pull this lever toward the throttle grip EAU12952 Rear brake lever The rear brake lever is located on the left side of the handlebar To apply the rear brake pull this lever toward the handlebar grip 1 Front brake lever 1 Rear...

Page 32: ... conven tional braking if a malfunction occurs TIP The ABS performs a self diagno sis test each time the vehicle first starts off after the key is turned to ON and the vehicle has traveled at a speed of 10 km h 6 mi h or higher During this test a click ing noise can be heard from the front of the vehicle and if either brake lever is even slightly ap plied a vibration can be felt at the lever but t...

Page 33: ...asoline in the tank WARNING EWA10882 Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce the risk of injury when refueling follow these instructions 1 Before refueling turn off the en gine and be sure that no one is sit ting on the vehicle Never refuel while smoking or while in the vi cinity of sparks open flames or other sources of ignition such as the...

Page 34: ...h as the valves and piston rings as well as to the exhaust system Your Yamaha engine has been de signed to use premium unleaded gas oline with a research octane number of 95 or higher If knocking or pinging occurs use a gasoline of a different brand Use of unleaded fuel will extend spark plug life and reduce mainte nance costs Gasohol There are two types of gasohol gaso hol containing ethanol and ...

Page 35: ...touch the hot exhaust system Make sure that the exhaust sys tem has cooled down before doing any maintenance work Do not allow the engine to idle more than a few minutes Long idling can cause a build up of heat NOTICE ECA10702 Use only unleaded gasoline The use of leaded gasoline will cause unre pairable damage to the catalytic converter EAU13933 Seat To open the seat 1 Place the scooter on the ce...

Page 36: ... pull on the lever To lock the storage compartment push the lid into the original position insert the key into the lock turn it coun terclockwise and then remove it Front storage compartment B To open the storage compartment pull on the lever To close the storage compartment push the lid into the original position WARNING Do not store heavy items in this compartment EWA11162 Rear storage compartme...

Page 37: ...partment A 1 kg 2 2 lb Front storage compartment B 1 kg 2 2 lb Rear storage compartment 5 kg 11 lb Maximum load for the vehicle YP125R 185 kg 408 lb YP125RA 181 kg 399 lb EAU14893 Adjusting the shock absorber assemblies WARNING EWA10211 Always adjust both shock absorber assemblies equally otherwise poor handling and loss of stability may re sult Each shock absorber assembly is equipped with a spri...

Page 38: ...ut off system WARNING EWA10242 The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up otherwise the sidestand could contact the ground and distract the operator resulting in a possible loss of control Yamaha s ignition circuit cut off system has been designed to assist the operator in fulfilling the respon sibility of raising the...

Page 39: ...functions It prevents starting when the side stand is up but neither brake is applied It prevents starting when either brake is applied but the sidestand is still down It cuts the running engine when the sidestand is moved down Periodically check the operation of the ignition circuit cut off system accord ing to the following procedure U2DME1E0 book Page 23 Wednesday October 23 2013 1 37 PM ...

Page 40: ...Does the engine stall The system is OK The scooter can be ridden The sidestand switch may not be working correctly The scooter should not be ridden until checked by a Yamaha dealer The sidestand switch may not be working correctly The scooter should not be ridden until checked by a Yamaha dealer YES NO YES NO NO YES The brake switch may not be working correctly The scooter should not be ridden unt...

Page 41: ...e check the following points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage 3 17 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 6 12 Final transmission oil Check vehicle for oil leakage 6 14 Coolant Check coolant level in reservoir If necessary add recommended coolant to spe...

Page 42: ...4 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 6 18 6 20 Brake levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 6 25 Centerstand sidestand Make sure that operation is smooth Lubricate pivots if necessary 6 25 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tight...

Page 43: ...l pre vent the engine from starting even though the engine will crank when pushing the start switch EAUM3350 Starting the engine NOTICE ECA10251 See page 5 4 for engine break in in structions prior to operating the ve hicle for the first time In order for the ignition circuit cut off system to enable starting the side stand must be up See page 3 23 for more information 1 Turn the key to ON The fol...

Page 44: ... re lease the start switch wait a few seconds and then try again Each starting attempt should be as short as possible to preserve the battery Do not crank the engine more than 10 seconds on any one attempt NOTICE ECA11043 For maximum engine life never ac celerate hard when the engine is cold EAU45093 Starting off 1 While pulling the rear brake lever with your left hand and holding the grab bar wit...

Page 45: ...therwise the scooter may skid or overturn Railroad crossings streetcar rails iron plates on road con struction sites and manhole covers become extremely slip pery when wet Therefore slow down when approaching such areas and cross them with cau tion Keep in mind that braking on a wet road is much more difficult Ride slowly down a hill as brak ing downhill can be very diffi cult 1 Close the throttle...

Page 46: ...w do not put an excessive load on it for the first 1000 km 600 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAUS1841 0 500 km 0 300 mi Avoid prolonged operation above 5000 r min 500 1000 km 300 600 mi Avoid prolonged ope...

Page 47: ...exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire Do not park near grass or other flammable materials which might catch fire U2DME1E0 book Page 5 Wednesday October 23 2013 1 37 PM ...

Page 48: ... you are not familiar with vehicle ser vice have a Yamaha dealer perform service WARNING EWA15123 Turn off the engine when performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning p...

Page 49: ...that is certified if applicable Yamaha dealers are trained and equipped to perform these particular services EAU17382 Owner s tool kit The owner s tool kit is located under the seat See page 3 19 The service information included in this manual and the tools provided in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional...

Page 50: ...y require special tools data and tech nical skills EAU46921 Periodic maintenance chart for the emission control system NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 6000 km 3500 mi 12000 km 7000 mi 18000 km 10500 mi 24000 km 14000 mi 1 Fuel line Check fuel hoses for cracks or damage 2 Spark plug Check condition Clean and regap Replace 3 Valves Check valve clearance ...

Page 51: ...and vehicle for fluid leakage Replace brake pads Whenever worn to the limit 5 Rear brake Check operation fluid level and vehicle for fluid leakage Replace brake pads Whenever worn to the limit 6 Brake hoses Check for cracks or damage Check for correct routing and clamping Replace Every 4 years 7 Brake fluid Replace Every 2 years 8 Wheels Check runout and for damage 9 Tires Check tread depth and fo...

Page 52: ...ed grease 16 Sidestand switch Check operation 17 Front fork Check operation and for oil leak age 18 Shock absorber as semblies Check operation and shock ab sorbers for oil leakage 19 Engine oil Change See pages 3 8 and 6 12 When the oil change indicator light flashes 5000 km 3000 mi af ter the initial 1000 km 600 mi and every 6000 km 3500 mi thereafter Check oil level and vehicle for oil leakage E...

Page 53: ...coolant leakage Change coolant Every 3 years 22 Final transmission oil Check vehicle for oil leakage Change 23 V belt Replace When the V belt replacement indicator flashes every 18000 km 10500 mi 24 Front and rear brake switches Check operation 25 Moving parts and cables Lubricate 26 Throttle grip Check operation Check throttle grip free play and adjust if necessary Lubricate cable and grip housin...

Page 54: ...s change the fluid Regularly check the brake fluid levels and fill the reservoirs as required Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged U2DME1E0 book Page 7 Wednesday October 23 2013 1 37 PM ...

Page 55: ...To remove the panel 1 Open the front storage compart ment A See page 3 20 2 Remove the screw and then pull the panel off To install the panel Place the panel in the original position and then install the screw Panel B To remove the panel 1 Open the front storage compart ment B See page 3 20 2 Remove the screw and then pull the panel off 1 Panel A 2 Panel B ZAUM1022 1 2 1 Panel C ZAUM1021 1 1 Panel...

Page 56: ...attery bracket bolts and then pull it off 4 Remove the battery bracket and panel assembly by pulling it off as shown To install the panel 1 Place the battery bracket and panel assembly in the original po sition and then install the bolts 2 Place the cowling in the original position and then install the screws 3 Place the under cowling in the original position and then install the quick fastener 1 ...

Page 57: ... slowly erode the spark plug should be removed and checked in accordance with the periodic main tenance and lubrication chart In addi tion the condition of the spark plug can reveal the condition of the engine To remove the spark plug 1 Place the vehicle on the center stand 2 Open the seat See page 3 19 3 Remove the rear storage com partment by removing the bolts 4 Remove the spark plug cap 5 Remo...

Page 58: ...To install the spark plug 1 Clean the surface of the spark plug gasket and its mating sur face and then wipe off any grime from the spark plug threads 2 Install the spark plug with the spark plug wrench and then tight en it to the specified torque TIP If a torque wrench is not available when installing a spark plug a good estimate of the correct torque is 1 4 1 2 turn past finger tight However the...

Page 59: ...l TIP The engine oil should be between the minimum and maximum level marks 4 If the engine oil is below the mini mum level mark add sufficient oil of the recommended type to raise it to the correct level 5 Insert the dipstick into the oil filler hole and then tighten the oil filler cap To change the engine oil with or without oil filter element replace ment 1 Start the engine warm it up for severa...

Page 60: ...specified torque TIP Make sure that the washer is properly seated 11 Refill with the specified amount of the recommended engine oil and then install and tighten the oil filler cap TIP Be sure to wipe off spilled oil on any parts after the engine and exhaust sys tem have cooled down 1 Oil filter element cover ZAUM1120 1 1 Oil filter element 2 O ring 3 Oil filter element cover Tightening torque Oil ...

Page 61: ...il leakage before each ride If any leakage is found have a Yamaha dealer check and repair the scooter In addition the final transmis sion oil must be changed as follows at the intervals specified in the periodic maintenance and lubrication chart 1 Start the engine warm up the final transmission oil by riding the scooter for several minutes and then stop the engine 2 Place the scooter on the center...

Page 62: ...nt A See page 3 20 TIP The coolant level must be checked on a cold engine since the level varies with engine tem perature Make sure that the vehicle is posi tioned straight up when checking the coolant level A slight tilt to the side can result in a false reading 3 Check the coolant level through the check window TIP The coolant should be between the minimum and maximum level marks 4 If the coolan...

Page 63: ...e and lubrication chart Have a Yamaha dealer change the coolant WARNING Never attempt to remove the radiator cap when the engine is hot EWA10382 EAUM3370 Air filter and V belt case air fil ter elements and check hoses The air filter element should be re placed and the V belt case air filter el ement should be cleaned at the intervals specified in the periodic main tenance and lubrication chart Ser...

Page 64: ... Remove the air filter element and then blow out the dirt with com pressed air as shown 3 Check the air filter element for damage and replace it if neces sary 4 Install the air filter element with the colored side facing outward 5 Install the V belt case air filter cov ers by installing the screws NOTICE Make sure that each filter element is properly seated in its case The engine should never be o...

Page 65: ...urring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart EAU21877 Tires Tires are the only contact between the vehicle and the road Safety in all con ditions of riding depends on a relatively small area of road contact Therefore it is essential to maintain the tires in good condition at all times and replace them at...

Page 66: ...ed before each ride If the center tread depth reaches the specified limit if the tire has a nail or glass fragments in it or if the side wall is cracked have a Yamaha dealer replace the tire immediately TIP The tire tread depth limits may differ from country to country Always com ply with the local regulations Tire air pressure measured on cold tires 0 90 kg 0 198 lb Front 190 kPa 1 90 kgf cm 28 p...

Page 67: ... edge and experience to do so Ride at moderate speeds after changing a tire since the tire surface must first be broken in for it to develop its optimal characteristics EAU21963 Cast wheels To maximize the performance durabil ity and safe operation of your vehicle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends warp age or other damage bef...

Page 68: ...e braking performance which may re sult in loss of control and an acci dent EAU22393 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals spec ified in the periodic maintenance and lubrication chart EAU22432 Front brake pads Each front brake pad is provided with wear indicator grooves which allow you to check the brake pad wear with out hav...

Page 69: ...25RA To check the brake pad wear check the position of the wear indicator while applying the brake If a brake pad has worn to the point that the wear indica tor almost touches the brake disc have a Yamaha dealer replace the brake pads as a set EAU40262 Checking the brake fluid level Before riding check that the brake fluid is above the minimum level mark Check the brake fluid level with the top of...

Page 70: ...dust does not enter the brake fluid reservoir when refilling Water will significantly lower the boil ing point of the fluid and may re sult in vapor lock and dirt may clog the ABS hydraulic unit valves NOTICE ECA17641 Brake fluid may damage painted surfaces or plastic parts Always clean up spilled fluid immediately As the brake pads wear it is normal for the brake fluid level to gradually go down ...

Page 71: ...ING Damage to the outer housing of cables may result in internal rusting and cause inter ference with cable movement Re place damaged cables as soon as possible to prevent unsafe condi tions EWA10712 EAU23115 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addition the cable should be lubricat ed by a Yamaha dealer at th...

Page 72: ...he pivoting points of the front and rear brake levers must be lubricated at the intervals specified in the periodic main tenance and lubrication chart EAU23215 Checking and lubricating the centerstand and sidestand Recommended lubricant Silicone grease 1 Sidestand 1 Centerstand U2DME1E0 book Page 25 Wednesday October 23 2013 1 37 PM ...

Page 73: ...ecked as follows at the intervals specified in the periodic maintenance and lubrication chart To check the condition Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so there is no danger of it falling over EWA10752 2 While appl...

Page 74: ...bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings EAU46344 Battery The battery is located behind panel C See page 6 8 This model is equipped with a VRLA Valve Regulated Lead Acid battery There i...

Page 75: ...ehicle is equipped with op tional electrical accessories NOTICE ECA16522 To charge a VRLA Valve Regulated Lead Acid battery a special con stant voltage battery charger is re quired Using a conventional battery charger will damage the battery To store the battery 1 If the model will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place NOTICE W...

Page 76: ...e blown fuse and then install a new fuse of the specified amperage WARNING Do not use a fuse of a higher amperage rating than recommended to avoid causing extensive dam age to the electrical system and possibly a fire EWA15132 TIP Fuse tongs are included in the owner s tool kit Use the tongs to remove and install a fuse YP125R 1 Main fuse 2 Spare main fuse ZAUM1058 1 1 2 1 Fuse box ZAUM1036 1 1 Ra...

Page 77: ...ght beam 1 Radiator fan fuse 2 ECU fuse 3 Backup fuse 4 Signaling system fuse 5 Headlight fuse 6 Ignition fuse 7 Spare fuse 8 Hazard fuse 9 ABS control unit fuse 10 ABS motor fuse 11 ABS solenoid fuse ZAUM1129 10 10 10 20 30 30 7 7 11 1 2 3 4 5 6 20 10 20 10 10 10 10 7 5 7 5 9 10 Specified fuses Main fuse 30 0 A Ignition fuse 10 0 A Signaling system fuse 10 0 A Headlight fuse 20 0 A Turn signal li...

Page 78: ...ts electrical circuit or replace the bulb EAUM3062 Replacing a rear turn signal light bulb 1 Place the scooter on the center stand 2 Open the seat See page 3 19 3 Remove the rear storage com partment by removing the bolts 4 Remove the socket together with the turn signal light bulb by turn ing it counterclockwise 5 Remove the burnt out bulb by pushing it in and turning it coun terclockwise 1 Stora...

Page 79: ...ts 9 Close the seat EAUM2203 Replacing the license plate light bulb 1 Remove the socket together with the bulb by pulling it out 2 Remove the burnt out bulb by pulling it out 3 Insert a new bulb into the socket 4 Install the socket together with the bulb by pushing it in 1 Turn signal light bulb socket 1 Turn signal light bulb 2 Turn signal light bulb socket ZAUM1038 1 ZAUM1039 1 2 1 License plate...

Page 80: ...checking these vital systems your self However should your scooter re quire any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the scooter prop erly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferior have a shorter service life and can lead to expensive repair bil...

Page 81: ... vehicle Have a Yamaha dealer check the vehicle Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The battery is good Dry We...

Page 82: ... press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended cool ant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check the cooling system for leak...

Page 83: ...fler outlet with a plastic bag after the engine has cooled down 2 Make sure that all caps and cov ers as well as all electrical cou plers and connectors including the spark plug cap are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets and wheel axles Always rinse the dirt and ...

Page 84: ...e thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on the roads during winter are extremely cor rosive in combination with water carry out the fo...

Page 85: ...covering it WARNING EWA10943 Contaminants on the brakes or tires can cause loss of control Make sure that there is no oil or wax on the brakes or tires If necessary clean the brake discs and brake linings with a regular brake disc cleaner or acetone and wash the tires with warm water and a mild deter gent Before operating the scooter test its braking performance and cornering behavior NOTICE ECA10...

Page 86: ...ug on the cylinder head so that the electrodes are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder wall with oil e Remove the spark plug cap from the spark plug and then install the spark plug and the spark plug cap WARNING To prevent damage or injury from sparking make sure to ground the spark plug elec trod...

Page 87: ... With oil filter element replacement 1 50 L 1 59 US qt 1 32 Imp qt Final transmission oil Type YAMALUBE 10W 40 or SAE 10W 30 type SE motor oil Quantity 0 21 L 0 22 US qt 0 18 Imp qt Cooling system Coolant reservoir capacity up to the maximum level mark 0 32 L 0 34 US qt 0 28 Imp qt Radiator capacity including all routes 1 10 L 1 16 US qt 0 97 Imp qt Air filter Air filter element Oil coated paper e...

Page 88: ... kg 0 198 lb Front 190 kPa 1 90 kgf cm 28 psi Rear 220 kPa 2 20 kgf cm 32 psi Loading condition YP125R 90 185 kg 198 408 lb YP125RA 90 181 kg 198 399 lb Front 210 kPa 2 10 kgf cm 30 psi Rear 250 kPa 2 50 kgf cm 36 psi Front wheel Wheel type Cast wheel Rim size 15 x MT3 5 Rear wheel Wheel type Cast wheel Rim size 14 x MT3 75 Front brake Type Single disc brake Operation Right hand operation Specifie...

Page 89: ...icator light LED Turn signal indicator light LED Fuel level warning light LED Engine trouble warning light LED ABS warning light YP125RA LED Immobilizer system indicator light LED Fuses Main fuse 30 0 A Headlight fuse 20 0 A Signaling system fuse 10 0 A Ignition fuse 10 0 A Radiator fan fuse 7 5 A Turn signal light and hazard fuse 10 0 A ECU fuse 10 0 A ABS control unit fuse YP125RA 10 0 A ABS mot...

Page 90: ...tification number The vehicle identification number is stamped into the frame TIP The vehicle identification number is used to identify your vehicle and may be used to register it with the licensing authority in your area EAU26461 Model label The model label is affixed to the loca tion shown Record the information on this label in the space provided This information will be needed when order ing s...

Page 91: ...n switch 3 14 I Identification numbers 9 1 Ignition circuit cut off system 3 23 Immobilizer system 3 1 Immobilizer system indicator light 3 5 Indicator lights and warning lights 3 3 L License plate light bulb replacing 6 32 M Main switch steering lock 3 2 Maintenance and lubrication periodic 6 4 Maintenance emission control system 6 3 Matte color caution 7 1 Model label 9 1 Multi function meter un...

Page 92: ...A5 yoko_Blank fm Page 1 Thursday December 8 2011 2 18 PM ...

Page 93: ...A5 yoko_Blank fm Page 1 Thursday December 8 2011 2 18 PM ...

Page 94: ...PRINTED IN FRANCE 2013 10 E DIC183 MBK Industrie Z I de Rouvroy 02100 Saint Quentin Original instructions ...

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Yamaha XMAX 125, Owner'S Manual

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