Yamaha XJR1300V Owner'S Manual Download | Manualshive

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PERIODIC MAINTENANCE AND MINOR REPAIR

6-26

EAU33650

Battery

This model is equipped with a sealed-
type (MF) battery, which does not re-
quire any maintenance. There is no
need to check the electrolyte or to add
distilled water.

WARNING

EWA10760

●

Electrolyte is poisonous and
dangerous since it contains sul-
furic acid, which causes severe
burns. Avoid any contact with
skin, eyes or clothing and al-
ways shield your eyes when

working near batteries. In case
of contact, administer the fol-
lowing FIRST AID.

• EXTERNAL: Flush with plenty

of water.

• INTERNAL: Drink large quan-

tities of water or milk and im-
mediately call a physician.

• EYES: Flush with water for 15

minutes and seek prompt
medical attention.

●

Batteries produce explosive hy-
drogen gas. Therefore, keep
sparks, flames, cigarettes, etc.,
away from the battery and pro-
vide sufficient ventilation when
charging it in an enclosed
space.

●

KEEP THIS AND ALL BATTER-
IES OUT OF THE REACH OF
CHILDREN.

To charge the battery

Have a Yamaha dealer charge the bat-
tery as soon as possible if it seems to
have discharged. Keep in mind that the

battery tends to discharge more quickly
if the vehicle is equipped with optional
electrical accessories.

To store the battery

1. If the vehicle will not be used for

more than one month, remove the
battery, fully charge it, and then
place it in a cool, dry place.

2. If the battery will be stored for more

than two months, check it at least
once a month and fully charge it if
necessary.

3. Fully charge the battery before in-

stallation.

4. After installation, make sure that

the battery leads are properly con-
nected to the battery terminals.

CAUTION:

ECA10630

●

Always keep the battery
charged. Storing a discharged
battery can cause permanent
battery damage.

●

To charge a sealed-type (MF)
battery, a special (constant-volt-
age) battery charger is required.
Using a conventional battery
charger will damage the battery.

1. Negative battery terminal

2. Positive battery terminal

U5WM23E0.book Page 26 Tuesday, August 30, 2005 4:24 PM

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Summary of Contents for XJR1300V

Page 1: ...5WM 28199 23 XJR1300V OWNER S MANUAL ProCarManuals com ...

Page 2: ...U5WM23E0 book Page 2 Tuesday August 30 2005 4 24 PM ProCarManuals com ...

Page 3: ...all advantages of your XJR1300V The owner s manual does not only instruct you in how to operate inspect and maintain your motorcycle but also in how to safeguard yourself and others from trouble and injury In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Y...

Page 4: ...ve any questions concerning this manual please consult your Yamaha dealer WARNING EWA10030 PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE Product and specifications are subject to change without notice The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Failure to follow WARNING instructions could result in severe injury or death to the m...

Page 5: ... by Yamaha Motor Co Ltd 1st edition August 2005 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in Japan U5WM23E0 book Page 2 Tuesday August 30 2005 4 24 PM ProCarManuals com ...

Page 6: ...Tips for reducing fuel consumption 5 3 Engine break in 5 4 Parking 5 4 PERIODIC MAINTENANCE AND MINOR REPAIR 6 1 Owner s tool kit 6 1 Periodic maintenance and lubrication chart 6 2 Removing and installing panels 6 5 Checking the spark plugs 6 7 Engine oil and oil filter element 6 8 Cleaning the air filter element 6 10 Adjusting the carburetors 6 11 Adjusting the engine idling speed 6 12 Checking t...

Page 7: ...bulb 6 29 Replacing a turn signal light bulb 6 30 Replacing the auxiliary light bulb 6 30 Front wheel 6 31 Rear wheel 6 32 Troubleshooting 6 34 Troubleshooting chart 6 35 MOTORCYCLE CARE AND STORAGE 7 1 Care 7 1 Storage 7 3 SPECIFICATIONS 8 1 CONSUMER INFORMATION 9 1 Identification numbers 9 1 Motorcycle noise regulation for Australia 9 2 U5WM23E0 book Page 2 Tuesday August 30 2005 4 24 PM ProCarM...

Page 8: ...been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a brightly colored jacket Use extra caution when ap proaching and passing through intersections since intersec tions are the most likely places for motorcycle accidents to oc cur Ride where other motorists can see...

Page 9: ... or goggles Wind in your unprotected eyes could contribute to an impairment of vision which could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident Never touch the engine or exha...

Page 10: ...e caution when selecting and installing any ac cessories Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the perfor mance of your motorcycle Care fully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance limit ...

Page 11: ...e leaving the motorcycle unattended and remove the key from the main switch When parking the motor cycle note the following The engine and exhaust system may be hot therefore park the motorcycle in a place where pe destrians or children are not like ly to touch these hot areas Do not park the motorcycle on a slope or soft ground otherwise it may fall over Do not park the motorcycle near a flammabl...

Page 12: ...INFORMATION 1 5 1 EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle U5WM23E0 book Page 5 Tuesday August 30 2005 4 24 PM ProCarManuals com ...

Page 13: ...i istruzioni Lire le manuel du propriétaire avant d utiliser ce véhicule Lesen Sie die Bedienungsanleitung bevor Sie dieses Fahrzeug fahren Antes de conducir este vehículo lea el Manual del Propietario 5PA 21568 00 Cold tire normal pressure should be set as follows U5WM23E0 book Page 6 Tuesday August 30 2005 4 24 PM ProCarManuals com ...

Page 14: ...bly spring preload adjusting ring page 3 16 4 Luggage strap holder page 3 17 5 Seat lock helmet holder page 3 14 page 3 14 6 Throttle stop screw page 6 12 7 Shift pedal page 3 9 8 Engine oil filter element page 6 8 9 Engine oil drain bolt page 6 8 U5WM23E0 book Page 1 Tuesday August 30 2005 4 24 PM ProCarManuals com ...

Page 15: ...e fluid reservoir page 6 17 6 Fuses page 6 27 7 Battery page 6 26 8 Air filter element page 6 10 9 Fuel tank page 3 10 10 Front brake fluid reservoir page 6 17 11 Front fork spring preload adjusting bolt page 3 15 12 Headlight page 6 28 13 Engine oil filler cap page 6 8 14 Engine oil level check window page 6 8 15 Brake pedal page 3 10 U5WM23E0 book Page 2 Tuesday August 30 2005 4 24 PM ProCarManu...

Page 16: ... 3 7 3 Starter choke lever page 3 13 4 Speedometer page 3 5 5 Multi function display page 3 6 6 Tachometer page 3 5 7 Right handlebar switches page 3 7 8 Brake lever page 3 9 9 Throttle grip page 6 12 10 Main switch steering lock page 3 2 U5WM23E0 book Page 3 Tuesday August 30 2005 4 24 PM ProCarManuals com ...

Page 17: ...OST If the code re reg istering key is lost registering new codes in the standard keys is impossible The standard keys can still be used to start the vehicle however if code re registering is required i e if a new standard key is made or all keys are lost the entire immobi lizer system must be replaced Therefore it is highly recom mended to use either standard key and keep the code re regis tering...

Page 18: ...ing taillight and auxiliary light come on and the engine can be started The key cannot be re moved NOTE The headlight comes on automatically when the engine is started and stays on until the key is turned to OFF even if the engine stalls EAU10660 OFF All electrical systems are off The key can be removed EAU10690 LOCK The steering is locked and all electrical systems are off The key can be re moved...

Page 19: ...tems are off The key can be removed The steering must be locked before the key can be turned to CAUTION ECA11020 Do not use the parking position for an extended length of time other wise the battery may discharge EAU11003 Indicator and warning lights EAU11030 Turn signal indicator lights and The corresponding indicator light flash es when the turn signal switch is pushed to the left or right EAU11...

Page 20: ...er 24 hours have passed the indicator light will stop flashing however the immobi lizer system is still enabled NOTE This model is also equipped with a self diagnosis device for the immobilizer system If the immobilizer system is de fective the indicator light will start flash ing a pattern when the key is turned to ON When this occurs have a Yamaha dealer check the self diagno sis system However ...

Page 21: ...e 9500 r min and above EAU11991 Self diagnosis device This model is equipped with a self diag nosis device for the following electrical circuits throttle position sensor speed sensor If any of those circuits are defective the tachometer will repeatedly display the following error code Use the table below to identify the faulty electrical circuit If the tachometer displays such an error code note t...

Page 22: ... display between the odometer mode ODO and the tripmeter modes TRIP 1 and TRIP 2 in the following order ODO TRIP 1 TRIP 2 ODO To reset a tripmeter select it by push ing the SELECT button and then push the RESET button for at least one second The tripmeters can be used to estimate the distance that can be traveled with a full tank of fuel This information will enable you to plan fu ture fuel stops ...

Page 23: ...te digits will start flashing 5 Push the RESET button to set the minutes 6 Push the SELECT button and then release it to start the clock EAU12344 Handlebar switches Left Right EAU12360 Pass switch PASS Press this switch to flash the headlight EAU12400 Dimmer switch Set this switch to for the high beam and to for the low beam EAU12460 Turn signal switch To signal a right hand turn push this switch ...

Page 24: ...733 Hazard switch With the key in the ON or posi tion use this switch to turn on the haz ard lights simultaneous flashing of all turn signal lights The hazard lights are used in case of an emergency or to warn other drivers when your vehicle is stopped where it might be a traffic hazard CAUTION ECA10061 Do not use the hazard lights for an extended length of time with the en gine not running otherw...

Page 25: ... which is part of the igni tion circuit cut off system See page 3 18 EAU12870 Shift pedal The shift pedal is located on the left side of the engine and is used in com bination with the clutch lever when shifting the gears of the 5 speed con stant mesh transmission equipped on this motorcycle EAU26822 Brake lever The brake lever is located at the right handlebar grip To apply the front brake pull t...

Page 26: ...ght side of the motorcycle To apply the rear brake press down on the brake pedal EAU13070 Fuel tank cap To open the fuel tank cap Open the fuel tank cap lock cover in sert the key into the lock and then turn it 1 4 turn clockwise The lock will be re leased and the fuel tank cap can be opened To close the fuel tank cap 1 Push the fuel tank cap into position with the key inserted in the lock 2 Turn ...

Page 27: ...pilling fuel on the hot en gine CAUTION ECA10070 Immediately wipe off spilled fuel with a clean dry soft cloth since fuel may deteriorate painted surfac es or plastic parts EAU13330 CAUTION ECA11400 Use only unleaded gasoline The use of leaded gasoline will cause severe damage to internal engine parts such as the valves and piston rings as well as to the exhaust system Your Yamaha engine has been ...

Page 28: ...gasoline The use of leaded gasoline will cause unrepairable damage to the catalytic converter Never park the vehicle near pos sible fire hazards such as grass or other materials that easily burn Do not allow the engine to idle too long EAU13570 Fuel cock The fuel cock supplies fuel from the tank to the carburetors while also filter ing it The fuel cock lever positions are ex plained as follows and...

Page 29: ...gine can be primed Turn the fuel cock lever to this position when the engine has been al lowed to run out of fuel This sends fuel directly to the carburetors which will make starting easier After the engine has started be sure to turn the lever to ON or RES if you have not refueled yet EAU13590 Starter choke lever Starting a cold engine requires a richer air fuel mixture which is supplied by the s...

Page 30: ...E Make sure that the seat is properly se cured before riding EAU14350 Helmet holder To open the helmet holder insert the key into the seat lock and then turn the key as shown To lock the helmet holder turn the key to the original position and then re move it WARNING EWA10160 Never ride with a helmet attached to the helmet holder since the helmet may hit objects causing loss of con trol and possibl...

Page 31: ...l not to let any water enter the storage compartment EAU14720 Adjusting the front fork This front fork is equipped with spring preload adjusting bolts WARNING EWA10180 Always adjust both fork legs equal ly otherwise poor handling and loss of stability may result Adjust the spring preload as follows To increase the spring preload and thereby harden the suspension turn the adjusting bolt on each for...

Page 32: ...ng the special wrenches included along with the owner s tool kit To increase the spring preload and thereby harden the suspension hold the upper ring in place while turning the lower ring adjusting ring on each shock absorber assembly as shown in direction a To decrease the spring preload and thereby soften the suspension hold the upper ring in place while turning the lower ring adjusting ring on ...

Page 33: ...open the gas cylinders Do not subject the shock ab sorbers to an open flame or oth er high heat sources otherwise they may explode due to exces sive gas pressure Do not deform or damage the gas cylinders in any way as this will result in poor damping per formance Always have a Yamaha dealer service the shock absorbers EAU15230 Luggage strap holders There are four luggage strap holders two of which...

Page 34: ...d be fore starting off Therefore check this system regularly as described below and have a Yamaha dealer re pair it if it does not function proper ly EAU15321 Ignition circuit cut off system The ignition circuit cut off system com prising the sidestand switch clutch switch and neutral switch has the fol lowing functions It prevents starting when the trans mission is in gear and the side stand is u...

Page 35: ...ine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden This check is most reliable if performed with a warmed up engine The neutral switch may be defective The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may be defective The motorcycle should not ...

Page 36: ...herefore it is very important in addition to a thorough visual inspec tion to check the following points before each ride NOTE Pre operation checks should be made each time the vehicle is used Such an inspection can be accomplished in a very short time and the added safety it assures is more than worth the time involved WARNING EWA11150 If any item in the Pre operation check list is not working pr...

Page 37: ...leakage 6 17 6 17 Rear brake Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check brake pads for wear Replace if necessary Check fluid level in reservoir If necessary add recommended brake fluid to specified level Check hydraulic system for leakage 6 17 6 17 Clutch Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check fluid level in reservoi...

Page 38: ...nts if necessary 6 22 Brake and clutch levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 6 22 Centerstand sidestand Make sure that operation is smooth Lubricate pivots if necessary 6 23 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessa...

Page 39: ...the sid estand up WARNING EWA10290 Before starting the engine check the function of the igni tion circuit cut off system ac cording to the procedure described on page 3 18 Never ride with the sidestand down 1 Turn the fuel cock lever to ON 2 Turn the key to ON and make sure that the engine stop switch is set to 3 Shift the transmission into the neu tral position NOTE When the transmission is in th...

Page 40: ...the indicator light does not come on when the key is turned to ON then go off have a Yamaha dealer check the elec trical circuit 6 After starting the engine move the starter choke back halfway CAUTION ECA11130 For maximum engine life always warm the engine up before starting off Never accelerate hard when the engine is cold 7 When the engine is warm turn the starter choke off NOTE The engine is wa...

Page 41: ...unning Inade quate lubrication may damage the transmission Always use the clutch while changing gears to avoid damag ing the engine transmission and drive train which are not designed to withstand the shock of forced shifting EAU16800 Tips for reducing fuel consumption Fuel consumption depends largely on your riding style Consider the following tips to reduce fuel consumption Turn the starter chok...

Page 42: ...0 r min CAUTION ECA10301 After 1000 km 600 mi of operation the engine oil must be changed and the oil filter cartridge or element re placed 1600 km 1000 mi and beyond The vehicle can now be operated nor mally CAUTION ECA10310 Keep the engine speed out of the tachometer red zone If any engine trouble should oc cur during the engine break in period immediately have a Yamaha dealer check the vehi cle...

Page 43: ... familiar with mainte nance work have a Yamaha dealer do it for you EAU17380 Owner s tool kit The owner s tool kit is located under the seat See page 3 14 The service information included in this manual and the tools provided in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be nec...

Page 44: ... READING 1000 km ANNUAL CHECK 1 10 20 30 40 1 Fuel line Check fuel and vacuum hoses for cracks or damage 2 Fuel filter Check condition 3 Spark plugs Check condition Clean and regap Replace 4 Valves Check valve clearance Adjust Every 20000 km 5 Air filter element Clean Replace 6 Clutch Check operation fluid level and vehicle for fluid leakage 7 Front brake Check operation fluid level and vehicle fo...

Page 45: ...y Every 1000 km and after washing the motorcycle or riding in the rain 15 Steering bearings Check bearing play and steering for roughness Lubricate with lithium soap based grease Every 20000 km 16 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened 17 Sidestand centerstand Check operation Lubricate 18 Sidestand switch Check operation 19 Front fork Check operation and ...

Page 46: ...ery four years and if cracked or damaged 22 Engine oil Change Check oil level and vehicle for oil leakage 23 Engine oil filter element Replace 24 Front and rear brake switches Check operation 25 Moving parts and ca bles Lubricate 26 Throttle grip housing and cable Check operation and free play Adjust the throttle cable free play if necessary Lubricate the throttle grip housing and cable 27 Muffler...

Page 47: ... section each time a panel needs to be removed and installed EAU33550 Panel A To remove the panel 1 Remove the seat See page 3 14 2 Remove the bolt and then pull the panel off as shown To install the panel 1 Place the panel in the original posi tion and then install the bolt 2 Install the seat 1 Panel A 1 Panel B 2 Panel C 1 Bolt U5WM23E0 book Page 5 Tuesday August 30 2005 4 24 PM ProCarManuals co...

Page 48: ...emove the seat See page 3 14 2 Remove the bolt and then pull the panel off as shown To install the panel 1 Place the panel in the original posi tion and then install the bolt 2 Install the seat EAU19193 Panel C To remove the panel Remove the bolts and then take the panel off To install the panel Place the panel in the original position and then install the bolts 1 Bolt 1 Bolt U5WM23E0 book Page 6 ...

Page 49: ...und the center electrode on each spark plug is a medium to light tan the ideal color when the vehicle is ridden normally 2 Check that all spark plugs installed in the engine have the same color NOTE If any spark plug shows a distinctly dif ferent color the engine could be defec tive Do not attempt to diagnose such problems yourself Instead have a Yamaha dealer check the vehicle 3 Check each spark ...

Page 50: ...gine oil level 1 Place the vehicle on the center stand NOTE Make sure that the vehicle is positioned straight up when checking the oil level A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and then turn it off 3 Wait a few minutes until the oil set tles and then check the oil level through the check window located at the bottom right side o...

Page 51: ... and replace the oil filter element and O rings 8 Install the oil filter element cover by aligning the projection on the cover with the slot in the crankcase in stalling the bolt then tightening it to the specified torque NOTE Make sure that the O rings are properly seated 9 Install the oil filter element drain screw and then tighten it to the specified torque 1 Engine oil drain bolt 1 Oil filter ...

Page 52: ...is sufficient CAUTION ECA10400 If the oil level warning light flickers or remains on immediately turn the engine off and have a Yamaha dealer check the vehicle 14 Turn the engine off and then check the oil level and correct it if necessary EAU20610 Cleaning the air filter element The air filter element should be cleaned at the intervals specified in the periodic maintenance and lubrication chart C...

Page 53: ...r case cover by in stalling the screws 8 Install the panel and the seat EAU21290 Adjusting the carburetors The carburetors are important parts of the engine and require very sophisticat ed adjustment Therefore most carbu retor adjustments should be left to a Yamaha dealer who has the neces sary professional knowledge and expe rience The adjustment described in the following section however may be ...

Page 54: ...throttle stop screw To in crease the engine idling speed turn the screw in direction a To decrease the engine idling speed turn the screw in direction b NOTE If the specified idling speed cannot be obtained as described above have a Yamaha dealer make the adjustment EAU21381 Checking the throttle cable free play The throttle cable free play should mea sure 3 0 5 0 mm 0 12 0 20 in at the throttle g...

Page 55: ...emperature The tire air pressure must be ad justed in accordance with the riding speed and with the total weight of rider passenger car go and accessories approved for this model WARNING EWA10510 Proper loading of your vehicle is im portant for several characteristics of your vehicle such as handling braking performance and safety Do not carry loosely packed items that can shift Securely pack your...

Page 56: ...maha dealer replace excessively worn tires Besides being illegal operating the vehi cle with excessively worn tires decreases riding stability and can lead to loss of control The replacement of all wheel and brake related parts includ ing the tires should be left to a Yamaha dealer who has the necessary professional knowl edge and experience NOTE The tire tread depth limits may differ from country...

Page 57: ... high speed run Always adjust the tire air pres sure according to the operating conditions EAU21960 Cast wheels To maximize the performance durabil ity and safe operation of your vehicle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends or warpage be fore each ride If any damage is found have a Yamaha dealer re place the wheel Do not attempt...

Page 58: ... bleed the system before operating the motor cycle EAU22291 Adjusting the rear brake light switch The rear brake light switch which is ac tivated by the brake pedal is properly adjusted when the brake light comes on just before braking takes effect If necessary adjust the brake light switch as follows 1 Remove panel A See page 6 5 2 Turn the adjusting nut while hold ing the rear brake light switch...

Page 59: ...check the brake pad wear without having to disassem ble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that the wear indicator groove has almost disappeared have a Yamaha dealer replace the brake pads as a set EAU22680 Checking the brake and clutch fluid levels Front brake Rear brake 1 Brake pad wear indicator groove 1 Brake pad wear ind...

Page 60: ...e Refill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction and lead to poor braking or clutch per formance The brake or clutch fluid reservoir diaphragm will lose its shape from the negative pressure if the fluid level goes down too far Be sure to return the diaphragm to its original shape before installing it into the brake or clutch fluid reservoir Be care...

Page 61: ...torcycle on the cen terstand 2 Shift the transmission into the neu tral position 3 Spin the rear wheel several times to locate the tightest portion of the drive chain 4 Measure the drive chain slack as shown 5 If the drive chain slack is incorrect adjust it as follows EAU22940 To adjust the drive chain slack 1 Loosen the axle nut and the lock nut on each side of the swingarm 2 To tighten the drive...

Page 62: ... chart otherwise it will quickly wear out especially when riding in dusty or wet areas Service the drive chain as follows CAUTION ECA10581 The drive chain must be lubricated after washing the motorcycle and riding in the rain 1 Clean the drive chain with kero sene and a small soft brush CAUTION ECA11120 To prevent damaging the O rings do not clean the drive chain with steam cleaners high pressure ...

Page 63: ...is damaged or does not move smoothly have a Yamaha dealer check or replace it WARNING EWA10720 Damage to the outer sheath may in terfere with proper cable operation and will cause the inner cable to rust Replace a damaged cable as soon as possible to prevent unsafe conditions EAU23111 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before e...

Page 64: ...ivots should be lu bricated if necessary EAU23140 Checking and lubricating the brake and clutch levers Brake lever Clutch lever The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary Recommended lubricant Lithium soap based grease all pur pose grease U5WM23E0 book Page 22 Tuesday August 30 2005 4 24 PM ProCarManuals c...

Page 65: ...ts and metal to metal contact surfaces should be lubri cated if necessary WARNING EWA10740 If the centerstand or sidestand does not move up and down smoothly have a Yamaha dealer check or re pair it Recommended lubricant Lithium soap based grease all pur pose grease Recommended lubricant Lithium soap based grease all pur pose grease U5WM23E0 book Page 23 Tuesday August 30 2005 4 24 PM ProCarManual...

Page 66: ...0 Securely support the vehicle so that there is no danger of it falling over Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion 2 While applying the front brake push down hard on the handlebars several times to check if the front fork compresses and rebounds smoothly CAUTION ECA1059...

Page 67: ...the vehicle so that there is no danger of it falling over 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha dealer check or repair the steering EAU23290 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there i...

Page 68: ...ER IES OUT OF THE REACH OF CHILDREN To charge the battery Have a Yamaha dealer charge the bat tery as soon as possible if it seems to have discharged Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then p...

Page 69: ...s blown replace it as follows 1 Turn the key to OFF and turn off the electrical circuit in question 2 Remove the blown fuse and then install a new fuse of the specified amperage 1 Backup fuse for odometer clock and immo bilizer system 2 Ignition fuse 3 Headlight fuse 4 Signaling system fuse 5 Main fuse 6 Spare fuse 1 Parking lighting fuse Specified fuses Main fuse 40 0 A Headlight fuse 15 0 A Sign...

Page 70: ...y blows again have a Yamaha dealer check the electrical system EAU23792 Replacing the headlight bulb This model is equipped with a quartz bulb headlight If the headlight bulb burns out replace it as follows 1 Remove the headlight unit by re moving the screws 2 Disconnect the headlight coupler and then remove the bulb cover 3 Unhook the headlight bulb holder and then remove the defective bulb 1 Scr...

Page 71: ... a cloth moistened with al cohol or thinner 5 Install the headlight bulb cover and then connect the coupler 6 Install the headlight unit by install ing the screws 7 Have a Yamaha dealer adjust the headlight beam if necessary EAU24170 Replacing a tail brake light bulb 1 Remove the seat See page 3 14 2 Remove the socket together with the bulb by turning it counter clockwise 3 Remove the defective bu...

Page 72: ...turn it clock wise until it stops 4 Install the lens by installing the screw CAUTION ECA11190 Do not overtighten the screw other wise the lens may break EAU33541 Replacing the auxiliary light bulb If the auxiliary light bulb burns out re place it as follows 1 Remove the headlight unit by re moving the screws 2 Remove the socket together with the bulb by pulling it out 1 Screw 1 Turn signal light b...

Page 73: ...e is no danger of it falling over 1 Place the motorcycle on the cen terstand 2 Loosen the front wheel axle pinch bolt then the wheel axle and the brake caliper bolts 3 Remove the brake hose holder and reflector on each side by re moving the bolt 4 Remove the brake caliper on each side by removing the bolts CAUTION ECA11050 Do not apply the brake after the brake calipers have been removed otherwise...

Page 74: ... bolt and the brake caliper bolts to the specified torques 7 Push down hard on the handlebar several times to check for proper fork operation EAU25080 Rear wheel EAU25161 To remove the rear wheel WARNING EWA10820 It is advisable to have a Yamaha dealer service the wheel Securely support the motor cycle so that there is no danger of it falling over 1 Loosen the axle nut and the brake caliper bolts ...

Page 75: ...eel EAU25841 To install the rear wheel 1 Place the wheel and the brake cal iper bracket in the original position 2 Insert the wheel axle through the brake caliper bracket and wheel from the right hand side and then install the axle nut 3 Install the drive chain onto the rear sprocket and then adjust the drive chain slack See page 6 19 4 Connect the brake torque rod to the brake caliper bracket by ...

Page 76: ...ck and easy procedure for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferi or have a shorter service life and c...

Page 77: ...e a Yamaha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery The engine turns over quickly The...

Page 78: ...ot leave the cleaner on the af fected area any longer than in structed Also thoroughly rinse the area off with water immedi ately dry it and then apply a cor rosion protection spray Improper cleaning can damage windshields cowlings panels and other plastic parts Use only a soft clean cloth or sponge with mild detergent and water to clean plastic Do not use any harsh chemical products on plastic pa...

Page 79: ...me and nick el plated surfaces to prevent cor rosion After cleaning 1 Dry the motorcycle with a chamois or an absorbing cloth 2 Immediately dry the drive chain and lubricate it to prevent it from rusting 3 Use a chrome polish to shine chrome aluminum and stainless steel parts including the exhaust system Even the thermally in duced discoloring of stainless steel exhaust systems can be re moved thr...

Page 80: ...ral months 1 Follow all the instructions in the Care section of this chapter 2 Turn the fuel cock lever to ON 3 Drain the carburetor float cham bers by loosening the drain bolts this will prevent fuel deposits from building up Pour the drained fuel into the fuel tank 4 Fill up the fuel tank and add fuel stabilizer if available to prevent the fuel tank from rusting and the fuel from deteriorating 5...

Page 81: ...ff the ground Alterna tively turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot 8 Cover the muffler outlets with plas tic bags to prevent moisture from entering them 9 Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an ex cessively cold or warm place less than 0 C 30 F or m...

Page 82: ...er element replacement 3 00 L 3 17 US qt 2 64 Imp qt With oil filter element replacement 3 35 L 3 54 US qt 2 95 Imp qt Air filter Air filter element Dry element Fuel Recommended fuel Unleaded gasoline only Fuel tank capacity 21 0 L 5 55 US gal 4 62 Imp gal Fuel reserve amount 4 5 L 1 19 US gal 0 99 Imp gal Carburetor Manufacturer MIKUNI Type quantity BSR37 x 4 Spark plug s Manufacturer model NGK D...

Page 83: ...Front 250 kPa 36 psi 2 50 kgf cm Rear 290 kPa 42 psi 2 90 kgf cm Front wheel Wheel type Cast wheel Rim size 17M C x MT3 50 Rear wheel Wheel type Cast wheel Rim size 17M C x MT5 50 Front brake Type Dual disc brake Operation Right hand operation Recommended fluid DOT 4 Rear brake Type Single disc brake Operation Right foot operation Recommended fluid DOT 4 Front suspension Type Telescopic fork Sprin...

Page 84: ...eter lighting LED Neutral indicator light 12 V 1 7 W 1 High beam indicator light 12 V 1 7 W 1 Oil level warning light 12 V 1 7 W 1 Turn signal indicator light 12 V 1 7 W 2 Immobilizer system indicator light LED Fuses Main fuse 40 0 A Headlight fuse 15 0 A Signaling system fuse 10 0 A Ignition fuse 15 0 A Parking lighting fuse 10 0 A Backup fuse 10 0 A U5WM23E0 book Page 3 Tuesday August 30 2005 4 ...

Page 85: ...n number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided NOTE The vehicle identification number is used to identify your motorcycle and may be used to register your motor cycle...

Page 86: ...TED Owners are warned that the law may prohibit a The removal or rendering inopera tive by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new vehicle for the pur pose of noise control prior to its sale or delivery to the ultimate pur chaser or while it is in use and b The use of the vehicle after such device or eleme...

Page 87: ...gh beam indicator light 3 4 Horn switch 3 8 I Identification numbers 9 1 Ignition circuit cut off system 3 18 Immobilizer system 3 1 Immobilizer system indicator light 3 4 Indicator and warning lights 3 3 K Key identification number 9 1 L Labels location of 1 5 Luggage strap holders 3 17 M Main switch steering lock 3 2 Model label 9 2 Multi function display 3 6 N Neutral indicator light 3 3 Noise ...

Page 88: ...hooting chart 6 35 Turn signal indicator lights 3 3 Turn signal light bulb replacing 6 30 Turn signal switch 3 7 V Valve clearance 6 13 Vehicle identification number 9 1 W Wheel bearings checking 6 25 Wheel front 6 31 Wheel rear 6 32 Wheels 6 15 U5WM23E0 book Page 2 Tuesday August 30 2005 4 24 PM ProCarManuals com ...

Page 89: ...U5WM23E0 book Page 3 Tuesday August 30 2005 4 24 PM ProCarManuals com ...

Page 90: ...PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD PRINTED IN JAPAN 2005 09 0 3 1 CR E ProCarManuals com ...

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