Yamaha WR250XZ(C) Owner'S Manual Download Page 4

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IMPORTANT MANUAL INFORMATION

EAU10132

Particularly important information is distinguished in this manual by the following notations:

This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury
or death.

A WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.

A NOTICE indicates special precautions that must be taken to avoid damage to the
vehicle or other property.

A TIP provides key information to make procedures easier or clearer.

WARNING

NOTICE

TIP

U32C15E0.book Page 1 Tuesday, July 14, 2009 11:43 AM

Summary of Contents for WR250XZ(C)

Page 1: ...DIC183 32C 28199 15 WR25XZ C OWNER S MANUAL Read this manual carefully before operating this vehicle LIT 11626 23 57...

Page 2: ...EAU10042 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold U32C15E0 book Page 1 Tuesday July 14 2009 11 43 AM...

Page 3: ...tain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual Yamaha co...

Page 4: ...y all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicate...

Page 5: ...Motor Corporation U S A 1st edition June 2009 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in...

Page 6: ...lubrication chart 7 5 Removing and installing panels 7 9 Checking the spark plug 7 11 Canister for California only 7 12 Engine oil and oil filter element 7 13 Coolant 7 15 Cleaning the air filter ele...

Page 7: ...ubleshooting 7 43 Troubleshooting charts 7 44 MOTORCYCLE CARE AND STORAGE 8 1 Matte color caution 8 1 Care 8 1 Storage 8 3 SPECIFICATIONS 9 1 CONSUMER INFORMATION 10 1 Identification numbers 10 1 Repo...

Page 8: ...cle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is...

Page 9: ...18K 00 WARNING This unit contains high pressure nitrogen gas Mishandling can cause explosion Read owner s manual for instructions Do not incinerate puncture or open 4AA 22259 80 32C 21668 10 Cold tire...

Page 10: ...LOCATION OF IMPORTANT LABELS 1 3 1 1 U32C15E0 book Page 3 Tuesday July 14 2009 11 43 AM...

Page 11: ...LOCATION OF IMPORTANT LABELS 1 4 1 1 U32C15E0 book Page 4 Tuesday July 14 2009 11 43 AM...

Page 12: ...ssenger The failure of motorists to detect and recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver w...

Page 13: ...avy boots trousers gloves etc is effective in preventing or reducing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and...

Page 14: ...ories and cargo are securely attached to the motorcycle before riding Check accessory mounts and cargo restraints frequently Properly adjust the suspension for your load and check the con dition and p...

Page 15: ...ebar or front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the motorcycle due to aerody namic effe...

Page 16: ...age 7 35 3 Coolant reservoir page 7 15 4 Shock absorber assembly compression damping force adjusting screw page 4 17 5 Battery page 7 34 6 Main fuse page 7 35 7 Owner s tool kit page 7 2 8 Helmet hold...

Page 17: ...voir page 7 27 3 Air filter element page 7 18 4 Rear brake light switch page 7 26 5 Bleed screw page 4 16 6 Engine oil filler cap page 7 13 7 Engine oil level check window page 7 13 8 Shock absorber a...

Page 18: ...er page 4 9 2 Left handlebar switches page 4 8 3 Main switch steering lock page 4 1 4 Multi function display page 4 3 5 Right handlebar switches page 4 8 6 Brake lever page 4 10 7 Throttle grip page 7...

Page 19: ...ngine is started and stays on until the key is turned to OFF even if the engine stalls EAU10661 OFF All electrical systems are off The key can be removed WARNING EWA10061 Never turn the key to OFF or...

Page 20: ...ately 2 1 L 0 55 US gal 0 46 Imp gal When this occurs refuel as soon as possible The electrical circuit of the warning light can be checked by turning the key to ON The warning light should come on fo...

Page 21: ...s detected in the electrical circuit monitoring the engine If this oc curs have a Yamaha dealer check the self diagnosis system See page 4 8 for an explanation of the self diagnosis device The electri...

Page 22: ...watch which shows the time that has been accumulated since the start of stopwatch measure ment a self diagnosis device TIP Be sure to turn the key to ON be fore using the SELECT 1 SE LECT 2 and RESET...

Page 23: ...reading changes due to the movement and inclination of the ve hicle If the fuel level warning light comes on while riding in the measurement mode change to the basic mode and push the SELECT 2 button...

Page 24: ...anging from the basic mode to the measurement mode With the odometer selected push the SELECT 1 button and SELECT 2 button together for at least two seconds to change to the measurement mode Changing...

Page 25: ...hen the vehicle is stopped To stop and or resume counting repeat steps 3 and 4 Measurement mode for calibrating the distance compensation tripme ter s reading The distance compensation tripmeter is a...

Page 26: ...the distance compensation tripmeter and the stopwatch to zero by pushing the RESET but ton for at least two seconds Self diagnosis device This model is equipped with a self diag nosis device for vari...

Page 27: ...he vehicle overturns or when the throttle cable is stuck EAU12711 Start switch Push this switch to crank the engine with the starter See page 6 1 for start ing instructions prior to starting the en gi...

Page 28: ...mesh transmission equipped on this motorcycle EAU12890 Brake lever The brake lever is located at the right handlebar grip To apply the front brake pull the lever toward the handle bar grip EAU12941 Br...

Page 29: ...AU13221 Fuel Make sure there is sufficient gasoline in the tank WARNING EWA10881 Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce the risk of injury whe...

Page 30: ...gs as well as to the exhaust system Your Yamaha engine has been de signed to use premium unleaded gaso line with a pump octane number R M 2 of 91 or higher or a research octane number of 95 or higher...

Page 31: ...hot exhaust system Make sure that the exhaust sys tem has cooled down before do ing any maintenance work Do not allow the engine to idle more than a few minutes Long idling can cause a build up of hea...

Page 32: ...WARNING EWA10180 Always adjust both fork legs equal ly otherwise poor handling and loss of stability may result This front fork is equipped with rebound damping force adjusting screws and compression...

Page 33: ...exactly match the above spec ifications due to small differences in production the actual number of clicks always represents the entire adjusting range To obtain a precise adjustment 1 Rebound damping...

Page 34: ...ly rough condi tions the air temperature and pressure in the front fork will rise This will in crease the spring preload and harden the front suspension If this occurs bleed the front fork as follows...

Page 35: ...damping force To increase the rebound damping force and thereby harden the rebound damp ing turn the adjusting knob in direction a To decrease the rebound damping force and thereby soften the rebound...

Page 36: ...rformance Do not dispose of a damaged or worn out shock absorber as sembly yourself Take the shock absorber assembly to a Yamaha dealer for any service EAU41941 EXUP system This model is equipped with...

Page 37: ...designed to assist the operator in fulfilling the respon sibility of raising the sidestand be fore starting off Therefore check this system regularly as described below and have a Yamaha dealer re pa...

Page 38: ...Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden The neutral switch may not be working correctly The m...

Page 39: ...s vehicle check the following points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage 4 11 Engine oil Check oil level in engine If necessary add reco...

Page 40: ...adjust cable free play and lubricate cable and grip housing 7 21 7 31 Control cables Make sure that operation is smooth Lubricate if necessary 7 30 Drive chain Check chain slack Adjust if necessary Ch...

Page 41: ...all nuts bolts and screws are properly tightened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit...

Page 42: ...stops automatically if left idling for 20 minutes In this case the multi function display indicates error code 70 but this is not a mal function Push the start switch to clear the error code and to r...

Page 43: ...shift the transmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it NOTICE ECA10260 Even with the transmission in...

Page 44: ...shift points during acceleration and deceleration are shown in the table below EAU16841 Engine break in There is never a more important period in the life of your engine than the period between 0 and...

Page 45: ...king stop the engine and then remove the key from the main switch WARNING EWA10311 Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely...

Page 46: ...nning engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carb...

Page 47: ...ner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenan...

Page 48: ...6000 km or 6 months 7000 mi 11000 km or 12 months 10000 mi 16000 km or 18 months 13000 mi 21000 km or 24 months 16000 mi 26000 km or 30 months 1 Fuel line Check fuel hoses for cracks or damage Replace...

Page 49: ...r dam age Replace if necessary 8 Air induction sys tem Check the air cut off valve reed valve and hose for damage Replace any damaged parts No ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or...

Page 50: ...eplace cable 3 Front brake Check operation fluid level and for fluid leakage Adjust brake lever free play and replace brake pads if necessary 4 Rear brake Check operation fluid level and for fluid lea...

Page 51: ...rease Repack 12 Chassis fasteners Check all chassis fitting and fas teners Correct if necessary 13 Brake lever pivot shaft Apply silicone grease lightly 14 Brake pedal pivot shaft Apply lithium soap b...

Page 52: ...Change with ethylene glycol anti freeze coolant every 24 months Change 24 Front and rear brake switches Check operation 25 Control cables Apply Yamaha chain and cable lube or engine oil thoroughly 26...

Page 53: ...red Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged 27 Lights s...

Page 54: ...maintenance jobs described in this chapter Refer to this section each time a panel needs to be removed and installed EAU45131 Panel A To remove the panel 1 Remove the seat See page 4 13 2 Remove the...

Page 55: ...lars and bolts 2 Install the seat Panel B To remove the panel 1 Remove the seat See page 4 13 2 Remove the bolt and then remove the panel as shown To install the panel 1 Place the panel in the origina...

Page 56: ...deposits will cause any spark plug to slowly erode it should be removed and checked in ac cordance with the periodic mainte nance and lubrication chart In addition the condition of the spark plug can...

Page 57: ...ition coil coupler may get damaged The spark plug cap may be difficult to remove because the rubber seal on the end of the cap fits tightly To remove the spark plug cap simply twist it back and forth...

Page 58: ...The engine oil should be between the minimum and maximum level marks 4 If the engine oil is below the mini mum level mark add sufficient oil of the recommended type to raise it to the correct level T...

Page 59: ...OTICE ECA11620 In order to prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel speci fication of CD or oils of a hi...

Page 60: ...r checking the oil pressure tighten the bleed bolt to the specified torque EAU20070 Coolant The coolant level should be checked before each ride In addition the cool ant must be changed at the interva...

Page 61: ...d corrosion If water has been added to the coolant have a Yamaha dealer check the anti freeze content of the coolant as soon as possible otherwise the effectiveness of the coolant will be reduced ECA1...

Page 62: ...eral minutes and then turn it off 16 Remove the radiator cap to check the coolant level in the radiator If necessary add sufficient coolant until it reaches the top of the radia tor and then install t...

Page 63: ...d cleaned if necessary To clean the air filter element 1 Remove panel B See page 7 9 2 Open the air filter case cover by re moving the screw and pulling the case cover outward as shown 3 Unhook the ho...

Page 64: ...ed without the air filter ele ment installed otherwise the piston s and or cylinder s may become excessively worn ECA10481 8 Place the holding clip in the origi nal position 9 Close the air filter cas...

Page 65: ...remove the gasket 3 Tap the tailpipe lightly and then use a wire brush to remove any carbon deposits from the spark ar rester portion of the tailpipe and in side of the tailpipe housing 4 Install the...

Page 66: ...w To increase the engine idling speed turn the screw in di rection a To decrease the en gine idling speed turn the screw in direction b TIP If the specified idling speed cannot be obtained as describe...

Page 67: ...se vere injury or death from loss of control The tire air pressure must be checked and adjusted on cold tires i e when the temperature of the tires equals the ambient temperature The tire air pressur...

Page 68: ...r Co Ltd WARNING EWA10561 It is dangerous to ride with a worn out tire When a tire tread begins to show crosswise lines have a Yamaha dealer replace the tire immediately The replacement of all wheel a...

Page 69: ...ither the tire or wheel has been changed or replaced An unbalanced wheel can result in poor performance adverse han dling characteristics and a short ened tire life Ride at moderate speeds after chang...

Page 70: ...able and then slide the rubber cover to its original position 8 Tighten the locknut at the clutch le ver and then slide the rubber cov er to its original position EAU48440 Adjusting the brake lever fr...

Page 71: ...necessary adjust the rear brake light switch as follows but the front brake light switch should be adjusted by a Yamaha dealer Turn the rear brake light switch adjust ing nut while holding the rear b...

Page 72: ...o become ineffective Before riding check that the brake fluid is above the minimum level mark and replenish if necessary A low brake fluid level may indicate worn brake pads and or brake system leakag...

Page 73: ...ter cylinders and calipers as well as the brake hoses re placed at the intervals listed below or whenever they are damaged or leak ing Oil seals Replace every two years Brake hoses Replace every four...

Page 74: ...en gine as well as other vital parts of the motorcycle and can lead to chain slippage or breakage To prevent this from occurring keep the drive chain slack with in the specified limits ECA10571 TIP U...

Page 75: ...pe the drive chain dry 3 Thoroughly lubricate the drive chain with a special O ring chain lubricant NOTICE Do not use engine oil or any other lubri cants for the drive chain as they may contain substa...

Page 76: ...ealer at the intervals speci fied in the periodic maintenance chart EAU23142 Checking and lubricating the brake and clutch levers Brake lever Clutch lever The operation of the brake and clutch levers...

Page 77: ...if necessary WARNING EWA10731 If the sidestand does not move up and down smoothly have a Yamaha dealer check or repair it Otherwise the sidestand could contact the ground and distract the operator re...

Page 78: ...nt fork compresses and rebounds smoothly NOTICE ECA10590 If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU23283 Checking the steering Worn...

Page 79: ...ins sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AI...

Page 80: ...it and then place it in a cool dry place NOTICE When removing the battery be sure the key is turned to OFF then discon nect the negative lead before disconnecting the positive lead ECA16302 2 If the...

Page 81: ...lows NOTICE ECA10650 Take care not to damage the follow ing parts Headlight bulb Do not touch the glass part of the headlight bulb to keep it free from oil otherwise the transpar ency of the glass the...

Page 82: ...headlight bulb into po sition and then secure it with the bulb holder 5 Install the headlight bulb cover and then connect the coupler 6 Install the headlight cowling to gether with the headlight unit...

Page 83: ...screw 2 Remove the socket together with the bulb by turning it counter clockwise 3 Remove the burnt out bulb by pull ing it out 4 Insert a new bulb into the socket 5 Install the socket together with...

Page 84: ...orming other maintenance requiring the motorcycle to stand up right Check that the motorcycle is in a stable and level position before starting any maintenance A strong wooden box can be placed under...

Page 85: ...bolts and axle nut 2 Lift the front wheel off the ground according to the procedure on page 7 39 3 Remove the axle nut 4 Pull the wheel axle out and then remove the wheel NOTICE Do not apply the brak...

Page 86: ...o there is no danger of it falling over 1 Loosen the axle nut 2 Lift the rear wheel off the ground according to the procedure on page 7 39 3 Remove the axle nut and washer 4 Loosen the locknut on each...

Page 87: ...brake caliper bracket is inserted into the slot in the swingarm Make sure that there is enough space between the brake pads be fore installing the wheel 2 Install the drive chain onto the rear sprock...

Page 88: ...uire any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imit...

Page 89: ...Yamaha dealer check the vehicle Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check...

Page 90: ...hissing sound has stopped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is...

Page 91: ...utlet with a plastic bag after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug cap are tightly in stalled 3 R...

Page 92: ...ld detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area...

Page 93: ...tic parts but treat them with a suitable care product Avoid using abrasive polishing compounds as they will wear away the paint TIP Consult a Yamaha dealer for ad vice on what products to use Washing...

Page 94: ...rk plug elec trodes while turning the en gine over EWA10951 4 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side stand centerstand 5 Check and if nece...

Page 95: ...30 L 1 37 US qt 1 14 Imp qt With oil filter element replacement 1 40 L 1 48 US qt 1 23 Imp qt Cooling system Coolant reservoir capacity up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radi...

Page 96: ...98 lb Front 200 kPa 2 00 kgf cm 29 psi Rear 200 kPa 2 00 kgf cm 29 psi Loading condition WR25XZ 90 185 kg 198 408 lb WR25XZC 90 184 kg 198 406 lb Front 200 kPa 2 00 kgf cm 29 psi Rear 225 kPa 2 25 kgf...

Page 97: ...1 0 W 2 License plate light 12 V 5 0 W Meter lighting EL Electroluminescent Neutral indicator light LED High beam indicator light LED Turn signal indicator light LED Fuel level warning light LED Coola...

Page 98: ...ification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification num...

Page 99: ...parts from a Yamaha dealer EAU48270 Vehicle Emission Control Informa tion label The Vehicle Emission Control Informa tion label is affixed at the location in the illustration This label shows specifi...

Page 100: ...and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yama...

Page 101: ...cle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed o...

Page 102: ...inder that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month...

Page 103: ...MATION 10 6 10 28000 mi 46000 km or 54 months 31000 mi 51000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks U32C15E0 book Page 6 Tuesday July 14...

Page 104: ...warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer An inspection and...

Page 105: ...later date Each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty ca...

Page 106: ...d repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is incl...

Page 107: ...ed protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to hel...

Page 108: ...6 Helmet holder 4 14 High beam indicator light 4 2 Horn switch 4 9 I Identification numbers 10 1 Ignition circuit cut off system 4 19 Indicator and warning lights 4 2 K Key identification number 10 1...

Page 109: ...switch 4 9 V Valve clearance 7 22 Vehicle Emission Control Information label 10 2 Vehicle identification number 10 1 W Warranty extended 10 9 Warranty limited 10 7 Wheel bearings checking 7 34 Wheel f...

Page 110: ...A5 yoko_Blank fm Page 1 Tuesday April 8 2003 11 43 AM...

Page 111: ...A5 yoko_Blank fm Page 1 Tuesday April 8 2003 11 43 AM...

Page 112: ...PRINTED IN JAPAN 2009 07 0 3 1 CR E PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD DIC183...

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