Yamaha WR250F(Y) 2009, Owner'S Service Manual

Page: 191 / 224

6-30
STEERING
5. Check the steering stem by turn-
ing it lock to lock. If there is any
binding, remove the steering stem
assembly and inspect the steer-
ing bearings.
6. Install:
• Washer "1"
• Collar "2"
Install the collar "2" with the larger in-
side diameter facing downward.
7. Install:
• Front fork "1"
• Upper bracket "2"
• Main switch "3"
• Front brake hose guide bracket
"4"
• Temporarily tighten the pinch bolts
(lowerbracket).
• Do not tighten the pinch bolts (up-
per bracket)yet.
8. Install:
• Guide (speed sensor lead) "1"
After installing the guide as shown,
pass the speed sensor lead through
the guide.
9. Install:
• Washer "1"
• Steering stem nut "2"
10. After tightening the nut, check the
steering for smooth movement. If
not, adjust the steering by loosen-
ing the steering ring nut little by lit-
tle.
11. Adjust:
• Front fork top end "a"
12. Tighten:
• Pinch bolt (upper bracket) "1"
• Pinch bolt (lower bracket) "2"
Tighten the lower bracket to speci-
fied torque. If torqued too much, it
may cause the front fork to mal-
function.
13. Install:
• Multi-function display bracket "1"
• Multi-function display "2"
Pass the throttle cables "3", clutch ca-
ble "4" and hot starter cable "5" be-
tween the multi-function display
bracket and upper bracket.
14. Install:
• Holder "1"
• Clamp "2"
• Install so that the marking "a" on the
speed sensor lead aligns with the
holder edge.
• Fasten the speed sensor lead to the
holder with the clamp.
Steering stem nut:
145 Nm (14.5 m•kg, 105
ft•lb)
Front fork top end (stan-
dard) "a":
5 mm (0.20 in)
Pinch bolt (upper brack-
et):
21 Nm (2.1 m•kg, 15
ft•lb)
Pinch bolt (lower brack-
et):
21 Nm (2.1 m•kg, 15
ft•lb)
Multi-function display
bracket:
7 Nm (0.7 m•kg, 5.1
ft•lb)
Multi-function display:
4 Nm (0.4 m•kg, 2.9
ft•lb)
Holder:
13 Nm (1.3 m•kg, 9.4
ft•lb)
Clamp:
7 Nm (0.7 m•kg, 5.1
ft•lb)