Yamaha Wolverine X2 Owner'S Manual Download

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7-3

TIP



Engine power is restricted when the engine
is too cold. (See page 5-4.)



For maximum engine life, never accelerate
hard when the engine is cold!

EBU37950

Drive select lever operation and re-
verse driving

NOTICE

ECB02150

Do not shift without coming to a complete
stop and waiting for the engine to return to
normal idle speed. Damage to the engine
or drive train may occur.

Shifting: neutral to high and high to low

1. Stop the vehicle, and take your foot off

the accelerator pedal.

2. Apply the brake pedal, then shift by mov-

ing the drive select lever along the shift
guide. Make sure that the drive select le-
ver is completely shifted into position.

3. Release the parking brake, if applied.
4. Release the brake pedal and press the

accelerator pedal gradually.

1. Drive select lever
2. L (Low-range)
3. H (High-range)
4. N (Neutral)
5. R (Reverse)

UBAN10E0.book Page 3 Thursday, August 8, 2019 10:46 AM

Summary of Contents for Wolverine X2

Page 1: ...L YXE85WPBL READ THIS MANUAL CAREFULLY It contains important safety information NOTICE The removal or modification of evaporative emission related parts on this OHRV is illegal Violators may be subject to civil and or criminal penalties as provided under California and federal law ...

Page 2: ...reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequently when servicing your vehicle For more information go to www P65Warnings ca gov passenger vehicle Read this manual carefully before operating this vehicle This manual should stay with this ve hicle if it...

Page 3: ...includes basic maintenance and inspection procedures If you have any ques tions regarding the operation or maintenance of your vehicle please consult a Yamaha dealer WARNING EWB04330 Read this manual carefully before operating this vehicle Do not attempt to operate this vehicle until you have attained adequate knowledge of its controls and operating fea tures For YXE85WPSL Read the Winch Owner s M...

Page 4: ...afety alert symbol It is used to alert you to poten tial personal injury hazards Obey all safety messages that fol low this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key inform...

Page 5: ...ng where to operate this vehicle It is illegal to operate this vehicle on public lands where vehicles its size are prohibited This vehicle complies with all state off highway noise level and spark arrester laws and regulations EBU31111 YXE85WPSL YXE85WPHL YXE85WPAL YXE85WPBL OWNER S MANUAL 2020 by Yamaha Motor Corporation U S A 1st edition July 2019 All rights reserved Any reprinting or unauthoriz...

Page 6: ... 5 13 Light switch 5 15 Winch switch YXE85WPSL 5 15 On Command drive knob 2WD 4WD DIFF LOCK 5 16 Accelerator pedal 5 17 Brake pedal 5 17 Parking brake lever 5 18 Drive select lever 5 18 Fuel tank cap 5 19 Doors 5 19 Passenger seat cushion 5 20 Adjusting the driver seat position 5 20 Adjusting the steering wheel position 5 21 Seat belts 5 22 Glove compartment 5 22 Storage compartments 5 23 Cup hold...

Page 7: ...fferential gear 6 6 Accelerator pedal 6 6 Seat belts 6 6 Passenger handhold 6 7 Steering 6 7 Fittings and fasteners 6 7 Instruments lights and switches 6 7 Control cables 6 7 Tires 6 7 OPERATION 7 1 Engine break in 7 1 Starting the engine 7 2 Drive select lever operation and reverse driving 7 3 On Command drive knob 7 6 Parking 7 8 Loading 7 8 BASIC GUIDE FOR SAFE USE 8 1 KNOW YOUR VEHICLE 8 1 LEA...

Page 8: ... replacement 9 41 Checking the brake pedal 9 41 Checking the accelerator pedal 9 41 Parking brake lever free play adjustment 9 42 Brake light switch adjustment 9 42 Cable inspection and lubrication 9 43 Pedal lubrication 9 44 Checking the stabilizer bushes 9 44 Rear knuckle upper and lower pivot lubrication left and right 9 45 Steering shaft lubrication 9 45 Wheel removal 9 46 Tire replacement 9 4...

Page 9: ...formation label 12 1 Emission Regulation California 12 1 NOISE REGULATION 12 2 MAINTENANCE RECORD 12 3 YAMAHA MOTOR CORPORATION U S A 2020 AND LATER MODEL SIDE BY SIDE LIMITED WARRANTY 12 4 YAMAHA EXTENDED SERVICE Y E S 12 6 INDEX 13 1 UBAN10E0 book Page 4 Thursday August 8 2019 10 46 AM ...

Page 10: ...ICLE IDENTIFICATION NUMBER MODEL LABEL INFORMATION KEY IDENTIFICATION NUMBER EBU32800 Vehicle identification number The vehicle identification number is stamped into the frame The vehicle identification number is used to identify your vehicle EBU32811 Model label The model label is affixed at the location shown 1 Vehicle identification number 1 UBAN10E0 book Page 1 Thursday August 8 2019 10 46 AM ...

Page 11: ...el EBU32790 Key identification number The key identification number is stamped on the key as shown in the following illustration This number can be used for ordering a new key 1 Model label 1 1 Model type code 2 Production code 3 Color code 1 3 2 UBAN10E0 book Page 2 Thursday August 8 2019 10 46 AM ...

Page 12: ...1 3 1 1 Key identification number 1 UBAN10E0 book Page 3 Thursday August 8 2019 10 46 AM ...

Page 13: ...2 1 2 EBU31130 LOCATION OF THE WARNING AND SPECIFICATION LABELS 1 4 4 4 2 3 2 11 5 6 8 7 4 10 9 UBAN10E0 book Page 1 Thursday August 8 2019 10 46 AM ...

Page 14: ...2 2 2 16 17 18 14 13 13 12 15 19 UBAN10E0 book Page 2 Thursday August 8 2019 10 46 AM ...

Page 15: ...ontain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer UBAN10E0 book Page 3 Thursday August 8 2019 10 46 AM ...

Page 16: ...trogen gas Mishandling can cause explosion Read owner s manual for instructions Do not incinerate puncture or open 1HP F2259 01 YAMAHA MOTOR CORPORATION U S A 6555 Katella Avenue Cypress California 90630 5101 U S A B85 F4164 00 The original equipment overhead structure on this vehicle meets US OSHA and ISO 3471 requirements for rollover protection structures m 800Kg for ISO3471 1 2 4 3 UBAN10E0 bo...

Page 17: ...exceed maximum vehicle load Gross Vehicle Weight Rating 2866 lbs 1300 kg maximum including vehicle weight of operator passengers accessories cargo and if applicable trailer tongue weight OPERATING TIRE PRESSURE With tires cold set as follows VEHICLE LOAD of 441 lbs 200 kg 1187 lbs 538 5 kg Recommended FRONT REAR Minimum FRONT REAR 14 psi 22 psi 13 psi 21 psi 97 kPa 152 kPa 90 kPa 145 kPa 8 YXE85WP...

Page 18: ...ator passenger accessories cargo and if applicable trailer tongue weight OPERATING TIRE PRESSURE With tires cold set as follows VEHICLE LOAD of 441 lbs 200 kg 1270 lbs 576 kg Recommended FRONT REAR Minimum FRONT REAR 14 psi 23 psi 13 psi 22 psi 97 kPa 159 kPa 90 kPa 152 kPa YAMAHA BG4 F151K 00 WARNING Improperly loading a trailer or pulling an object can affect handling stability and risk of overt...

Page 19: ...H 185MM BG4 F1684 00 INTAKE MANIFOLD 1 PRESS SENSOR THROTTLE BODY SOLENOID VALVE 1 2 ROLL OVER VALVE CANISTER TO ATMOSPHERE FROM FUEL TANK VACUUM HOSE ROUTING EMISSION HOSE ROUTING 10 11 UBAN10E0 book Page 7 Thursday August 8 2019 10 46 AM ...

Page 20: ...d 1187 lbs 538 5 kg Never carry passengers in cargo bed YAMAHA B8K F4897 00 WARNING Load or trailer may affect handling and stability Do not exceed the maximum load ratings for the cargo bed trailer tongue or vehicle When loaded with cargo or towing a trailer Reduce speed and allow more room to stop Turn gradually and slowly Avoid hills and rough terrain Secure cargo so that it will not shift a lo...

Page 21: ...e If you think or feel that the vehicle may tip or roll brace your feet on the floor or footrests and keep your hands on the steering wheel or handhold Never hold cage Do not try to stop a vehicle tipover using your arm or leg Head to Toe Safety Checklist YAMAHA 1XD F1558 00 Head Helmet and eye protection Body Seatbelt and protective clothing Hands Inside vehicle and holding the handhold or steeri...

Page 22: ...id side hilling riding across slopes Plan for hills rough terrain ruts and other changes in traction and terrain Avoid paved surfaces Avoid hard acceleration when turning even from a stop Slow down before entering a turn Avoid abrupt maneuvers sideways sliding skidding or fishtailing and never do donuts Avoid loss of control and rollovers Do not put any par t of your body outside of the vehicle fo...

Page 23: ...se these two chapters and the labels on the vehicle to instruct new operators and passengers Do not allow anyone else to operate your vehicle or ride as a passenger if you are unsure that he she is willing and able to follow these instructions Get to know your vehicle This off road vehicle will handle and maneuver differently from cars ATVs go carts golf cars and grounds keeping vehicles Follow th...

Page 24: ...operly Both driver and passenger must be able to put both feet flat on the floorboard while seated upright with their backs against the backrests Passenger must be able to reach and hold the passenger handhold within the cage frame Both driver and passenger should wear an approved motorcycle helmet that fits properly Both driver and passenger should also wear eye protection goggles or a face shiel...

Page 25: ...or cargo bed load limit Refer to label next to hitch for tongue weight and trailer load limits Keep weight in the cargo bed centered side to side and as low and as far forward as possible Secure cargo so that it will not shift a loose load could change handling unexpectedly or be thrown forward and strike occupants While using your Yamaha WolverineX2 Keep your body completely inside the vehicle at...

Page 26: ...lover Avoid sideways sliding skidding or fishtailing rear wheel sliding and never do donuts Slow down before entering a turn and avoid hard braking in a turn When making tight turns from a stop or at slow speeds avoid sudden or hard acceleration Drive straight up and down inclines not across them If crossing a hill is unavoidable drive slowly and turn downhill immediately if you feel the vehicle m...

Page 27: ...85WPAL YXE85WPBL YXE85WPHL 38 cm 15 in YXE85WPSL If you must cross shallow slow moving water choose your path carefully to avoid sharp drop offs large rocks or slippery surfaces Operating this vehicle through deep or fast flowing water can lead to loss of control or overturn To reduce your risk of drowning or other injuries use care when crossing through water When loaded with cargo or towing a tr...

Page 28: ... of carbon monoxide poisoning leave the area immediately get fresh air and SEEK MED ICAL TREATMENT Do not run engine indoors Even if you try to ventilate engine exhaust with fans or open win dows and doors carbon monoxide can rapidly reach dangerous levels Do not run engine in poorly ventilated or partially enclosed areas such as barns garages or carports Do not run engine outdoors where engine ex...

Page 29: ...et accessories or modifications are not suitable because of potential safety hazards to you or others Installing aftermarket products or having other mod ifications performed to your WolverineX2 that change any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are respon sible for injuries related to changes in the vehicle Af...

Page 30: ...4 5 6 8 3 7 9 10 1 1 Winch YXE85WPSL 2 Front shock absorber 3 Fuses 4 Door 5 Shoulder bolster 6 Seat belt 7 Cargo bed 8 Spark arrester 9 Rear shock absorber 10 Engine oil tank 11 Brake fluid reservoir UBAN10E0 book Page 1 Thursday August 8 2019 10 46 AM ...

Page 31: ...w 7 2 1 4 3 5 8 9 6 1 Brake tail light 2 Seat belt 3 Transmission oil dipstick 4 Battery 5 Air filters 6 Headlight 7 Coolant reservoir 8 Fuel tank cap 9 Oil filter cartridge UBAN10E0 book Page 2 Thursday August 8 2019 10 46 AM ...

Page 32: ... wheel 3 Main switch 4 Helmet reminder light 5 Seat belt reminder light 6 Multi function meter unit 7 Winch switch YXE85WPSL 8 Passenger handhold 9 Glove compartment 10 Auxiliary DC jack 11 Storage compartment 12 Drive select lever 13 Parking brake lever 14 Accelerator pedal 15 Brake pedal 16 Steering wheel position adjusting lever 17 Light switch 18 On Command drive knob UBAN10E0 book Page 3 Thur...

Page 33: ...ights and the multi function meter can be confirmed at this time EBU31241 Off position All electrical circuits are switched off The key can be removed EBU31251 Start position The electric starter is engaged by turning and holding the key in this position Release the key when the engine starts 1 Main switch 2 Off position 3 On position 4 Start position 1 2 3 4 UBAN10E0 book Page 1 Thursday August 8...

Page 34: ...gear lock indicator light 2 Low range indicator light L 3 High range indicator light H 4 Neutral indicator light N 5 Reverse indicator light R 6 Parking brake indicator light 7 Drivetrain icon 8 Electric Power Steering warning light EPS 9 High beam indicator light 10 Battery voltage warning light 11 Coolant temperature warning light 12 Engine trouble warning light 1 7 2 3 4 5 6 8 9 10 11 12 1 Helm...

Page 35: ...ifferential gear is locked TIP When the On Command drive knob is set to DIFF LOCK the indicator light will flash un til the differential is locked Turn the steering wheel back and forth or drive slowly to help the differential gear lock to engage EBU37630 Drivetrain icon The drivetrain icon indicates what type of drive mode is currently selected When 2WD is selected the icon will turn off When 4WD...

Page 36: ...ing light goes off The vehicle can be operated normally when the warning light is off The warning light comes on in red when the engine is overheating If the red light comes on stop the vehicle as soon as it is safe to do so and allow the engine to idle for about 10 minutes If the warning light does not go off stop the engine and allow it to cool See page 9 59 TIP When the coolant temperature is t...

Page 37: ...e self diagnosis system The electrical circuit of the warning light can be checked by turning the key to on If the warning light does not come on initially when the key is turned to on or if the warning light remains on have a Yamaha dealer check the vehicle EBU33041 Electric Power Steering warning light EPS This warning light comes on when the key is turned to on and then goes off once the engine...

Page 38: ... to on to remind the occupants to always wear a helmet If the reminder light does not come on when the key is turned to on have a Yamaha dealer check the electrical circuit EBU31371 Seat belt reminder light The reminder light comes on when the key is turned to on to remind the occupants to fasten their seat belt The reminder light stays on until the driver seat belt is properly latched If the remi...

Page 39: ...peedometer can be set to MPH or km h This also changes the odometer and tripmeter units between miles and kilometers To change the display be tween MPH and km h turn the key to off then while holding the SELECT button pushed turn the key to on 1 Speedometer 2 Speed management icon 3 Odometer Tripmeter A Tripmeter B Service tripmeter Error code display 4 Clock Hour meter Voltage display Coolant tem...

Page 40: ...reset at the last maintenance Push the SELECT button to switch between the odometer ODO the tripmeters TRIP A and TRIP B and the service tripmeter in the following order ODO TRIP A TRIP B ODO To reset a tripmeter set the display to the tripmeter you want to reset then push the RESET button until it is reset TIP The odometer will lock at 199999 The tripmeters will reset and continue counting after ...

Page 41: ...d the coolant temperature display in the following or der CLOCK HOUR VOLT CLOCK To set the clock 1 Set the display to the clock 2 Push both the SELECT button and RESET button until the hour digits start flashing 3 Push the RESET button to set the hours 4 Push the SELECT button and the mi nute digits will start flashing 5 Push the RESET button to set the minu tes 6 Push the SELECT button and then r...

Page 42: ...e faulty If this occurs have a Yamaha dealer check or repair the vehicle Coolant temperature display When the coolant is in normal operating tem perature range the temperature is displayed When the coolant temperature is low Lo will be displayed When the coolant tempera ture rises the coolant temperature display will begin to flash If the coolant temperature con tinues to rise the message Hi will ...

Page 43: ...t icon This indicator comes on when the speed lim iter is turned on See page 5 13 Fuel gauge The fuel gauge indicates the amount of fuel in the fuel tank The display segments of the fuel gauge disappear from F full towards E empty as the fuel level decreases When the last segment starts flashing approximately 9 5 L 2 51 US gal 2 09 Imp gal of fuel re mains Refuel as soon as possible 1 Speed manage...

Page 44: ...pped To adjust the brightness 1 Push the SELECT button until the brightness level is displayed 2 Push the RESET button to set the brightness level 3 Push the SELECT button to confirm the selected brightness level and exit the brightness control mode Error code display This model is equipped with a self diagnosis device for various electrical circuits 1 Brightness level display 1 1 Error code displ...

Page 45: ... error code the vehicle should be checked as soon as possible in order to avoid en gine damage EBU37660 Speed Management System This model is equipped with a Speed Man agement System When the Speed Manage ment System switch is set to the position the vehicle s top speed is limited to approximately 40 km h 25 mph WARNING This system works via the electronic throt tle valve and cannot slow the vehic...

Page 46: ... hood 6 Turn the main switch to on and confirm that the speed management icon comes on See page 5 11 TIP The main switch must be turned to off and then back to on before Speed Management System changes are recog nized by the vehicle WARNING EWB04210 Before using the system key stop the en gine 1 Speed Management System switch 1 off 2 on 3 On position 1 2 3 1 UBAN10E0 book Page 14 Thursday August 8...

Page 47: ...taillights Set the switch to to turn off the head lights and taillights NOTICE ECB02061 Do not use the headlights with the engine turned off for an extended period of time The battery may discharge to the point that the electric starter will not have enough power to crank the engine If this should happen remove the battery and re charge it EBU39020 Winch switch YXE85WPSL 1 Light switch L H 1 L H L...

Page 48: ...ial lock Select the appro priate drive according to the terrain and driv ing conditions 2WD two wheel drive Power is sup plied to the rear wheels only 4WD four wheel drive Power is sup plied to the front and rear wheels DIFF LOCK four wheel drive with the differential gear locked Power is supplied to the front and rear wheels with the differ ential gear locked Unlike standard four wheel drive all ...

Page 49: ...urn the pedal to idle position EBU37650 Brake pedal Press the brake pedal to slow and stop the vehicle This model is equipped with a brake override system When the accelerator pedal is pressed and then the brake pedal is also pressed engine speed will be automatically reduced 1 Accelerator pedal 1 1 Brake pedal 1 UBAN10E0 book Page 17 Thursday August 8 2019 10 46 AM ...

Page 50: ...brake pull the lever firmly To release the parking brake pull slightly on the lever press the release button and then push the lever to its original position TIP Spring tension helps return the lever to its original position If you drive the vehicle with the parking brake engaged a buzzer will sound EBU31441 Drive select lever 1 Parking brake lever 2 Release button 3 Pull to set 1 2 3 1 Drive sele...

Page 51: ...clockwise When finished refueling install the fuel tank cap by screwing it down clockwise EBU37390 Doors The door handle is located on the inside of each door To open a door pull the handle To close a door push or pull the door inward until it is securely latched Be sure the door is SE CURELY LATCHED AFTER CLOSING IT 1 Fuel tank cap 1 1 Handle 2 Door 1 2 UBAN10E0 book Page 19 Thursday August 8 201...

Page 52: ...erly secured before start ing off WARNING If the seat is loose the passenger could fall EWB04240 EBU34993 Adjusting the driver seat position The driver seat position can be adjusted to suit the driver s preference WARNING Nev er adjust the seat position while operating the vehicle otherwise the seat may sud denly change position which may lead to an accident EWB03990 To adjust the driver seat posi...

Page 53: ...le operating the vehicle otherwise the steering wheel may suddenly change posi tion which may lead to an accident EWB04000 To adjust the steering wheel position pull the steering wheel position adjusting lever and move the steering wheel to the desired posi tion TIP Adjust the steering wheel position before starting off 1 Driver seat position adjusting lever 2 Driver seat 1 2 1 Steering wheel posi...

Page 54: ...ed a buzzer will sound If the vehicle is driven without the driver seat belt fastened engine power will be lim ited EBU31503 Glove compartment Store lightweight or frequently used items such as your driving gloves or vehicle docu ments in this compartment 1 Unlock 2 Open Glove compartment load limit 5 0 kg 11 lb 1 2 UBAN10E0 book Page 22 Thursday August 8 2019 10 46 AM ...

Page 55: ...river seat and the passenger seat When storing any documents in the storage compartments be sure to wrap them in a plastic bag so that they will not get wet When washing the vehicle be careful not to let any water enter the storage compartments NOTICE ECB02241 To protect from damage do not put metal items like tools or sharply edged items di rectly in the storage compartment If these items must be...

Page 56: ...e contents may spill and the glass contain ers may be thrown about and break and possibly injure people in the vehicle dur ing sudden braking or an accident Do not place any other items than seal able plastic containers in the cup hold ers otherwise they may be thrown about and possibly injure people in the vehicle during sudden braking or an ac cident 1 Storage compartment Maximum load limit Cent...

Page 57: ...ceed the specified maximum load limits Heavier cargo could cause loss of control because of improper weight balance There are four cargo hooks in the cargo bed 1 Cup holder 1 1 Cargo hook 1 Cargo hook Maximum load limit 272 0 kg 600 lb 1 1 UBAN10E0 book Page 25 Thursday August 8 2019 10 46 AM ...

Page 58: ...open Pull the latch and then lower the tailgate To close Lift the tailgate to the original position and then push the tailgate to securely lock it in place Lifting and lowering the cargo bed To lift Pull up the cargo bed release lever on the left or right side of the vehicle and then slowly lift up the cargo bed until it stops 1 Tailgate 2 Latch 1 2 1 Cargo bed release lever 1 UBAN10E0 book Page 2...

Page 59: ...shock absorber assem blies on the left and right side to the same setting Uneven adjustment can cause poor handling and loss of stability which could lead to an accident Adjust the spring preload as follows Turn the spring preload adjusting ring in di rection a to increase the spring preload and thereby harden the suspension and in direc tion b to decrease the spring preload and thereby soften the...

Page 60: ...cessive gas pressure Do not deform or damage the cylinders in any way Cylinder damage will result in poor damping performance Do not dispose of a damaged or worn out shock absorber assembly yourself Take the shock absorber assembly to a Yamaha dealer for any service EBU37932 Front shock absorbers YXE85WPSL YXE85WPHL YXE85WPAL The shock absorber assemblies are equipped with a spring preload adjusti...

Page 61: ... adjusting mechanism be yond the minimum and maximum settings TIP When turning a damping force adjuster in direction a the 0 click position and the 1 click position may be the same Although a damping force adjuster may turn or click beyond the stated minimum settings such adjustments are ineffective and may damage the suspension Spring preload 1 Elevate the vehicle and place a suitable stand under...

Page 62: ...e turn of the adjusting nut distance A is changed by 1 5 mm 0 06 in 4 Tighten the locknut to the specified torque NOTICE Always tighten the locknut against the adjusting nut and then tighten it to the specified torque ECB00082 1 Locknut 2 Spring preload adjusting nut 3 Special wrench 1 2 3 b a Spring preload setting Minimum soft Distance A 351 5 mm 13 84 in Standard Distance A 343 5 mm 13 52 in Ma...

Page 63: ...e Fast compression damping force To increase the fast compression damping force and thereby harden the compression damping turn the fast compression damping force adjusting bolt in direction a To de crease the fast compression damping force and thereby soften the compression damp ing turn the adjusting bolt in direction b Tightening torque Locknut 30 N m 3 0 kgf m 22 lb ft 1 Rebound damping force ...

Page 64: ...ression damp ing force adjusting screw in direction a To decrease the slow compression damping for ce and thereby soften the compression damping turn the adjusting screw in direction b 1 Fast compression damping force adjusting bolt Fast compression damping force settings Minimum soft 1 3 4 turn s out Standard 1 1 2 turn s out Maximum hard Adjuster fully turned in b a 1 1 Slow compression damping ...

Page 65: ...amage the cylinders in any way Cylinder damage will result in poor damping performance Do not dispose of a damaged or worn out shock absorber assembly yourself Take the shock absorber assembly to a Yamaha dealer for any service EBU34863 Rear shock absorbers YXE85WPBL These shock absorber assemblies are equipped with a spring preload adjusting ring WARNING EWB00401 Always adjust the shock absorber ...

Page 66: ...absorber TIP A special wrench can be obtained at a Yamaha dealer to make this adjustment WARNING EWB00411 These shock absorber assemblies contain highly pressurized nitrogen gas Read and understand the following information be fore handling the shock absorber assem blies Do not tamper with or attempt to open the cylinder assemblies 1 Special wrench 2 Spring preload adjusting ring 3 Position indica...

Page 67: ...ssion damping force adjusting bolt and a slow compression damping force adjusting screw WARNING EWB02492 Suspension components become hot during operation Never touch the com pression damping force adjusting bolt and screw the rebound damping force adjusting screw or the oil reservoir with your bare hand or skin until suspension components have cooled Always adjust the shock absorber as semblies o...

Page 68: ...ion and in direction b to decrease the spring preload and thereby soften the suspen sion TIP A special wrench can be obtained at a Yamaha dealer to make this adjustment The spring preload setting is determined by measuring distance A shown in the illustra tion The shorter distance A is the higher the spring preload the longer distance A is the lower the spring preload With each complete turn of th...

Page 69: ...se the rebound damping force and thereby harden the damp ing and in direction b to decrease the re bound damping force and thereby soften the damping Spring preload setting Minimum soft Distance A 362 5 mm 14 27 in Standard Distance A 354 5 mm 13 96 in Maximum hard Distance A 348 5 mm 13 72 in 1 Distance A 1 Tightening torque Locknut 30 N m 3 0 kgf m 22 lb ft 1 Rebound damping force adjusting scre...

Page 70: ... force and thereby soften the compression damp ing turn the adjusting bolt in direction b TIP When adjusting the damping force settings turn the adjuster in direction a until it stops and then count the turns in direction b Rebound damping setting Minimum soft 30 click s in direction b Standard 10 click s in direction b Maximum hard 1 click s in direction b 1 Fast compression damping force adjusti...

Page 71: ...ften the compression damping turn the adjusting screw in direction b TIP When adjusting the damping force settings turn the adjuster in direction a until it stops and then count the clicks in direction b 1 Slow compression damping force adjusting screw b a 1 Slow compression damping force settings Minimum soft 18 click s in direction b Standard 12 click s in direction b Maximum hard 1 click s in d...

Page 72: ...or damage the cylinders in any way Cylinder damage will result in poor damping performance Do not dispose of a damaged or worn out shock absorber assembly yourself Take the shock absorber assembly to a Yamaha dealer for any service EBU38930 Winch YXE85WPSL WARNING EWB04320 To reduce the risk of injury or death read and follow the Winch Owner s Manual pri or to use Never let anyone come between the...

Page 73: ...ing Al low the winch motor to cool and the bat tery to recharge between uses EBU31552 Trailer hitch bracket and receiver This vehicle is equipped with a trailer hitch bracket and a 2 5 cm receiver for a stan dard trailer hitch Trailer towing equipment can be obtained at a Yamaha dealer See page 7 8 for loading information 1 Trailer hitch bracket 2 Receiver 1 2 UBAN10E0 book Page 41 Thursday August...

Page 74: ...y off 5 Insert the accessory power plug 6 Turn the accessory on TIP When inserting or removing the accessory power plug turn the accessory off When the auxiliary DC jack is not being used cover it with the cap NOTICE ECB02250 Do not use accessories requiring more than the stated maximum capacity Do ing so may overload the circuit and cau se the fuse to blow If accessories are used without the en g...

Page 75: ... that gets hot because the jack can be dam aged EBU38031 Yamaha Adventure Pro powered by Magellan This vehicle is equipped with a connector for a GPS and navigation display See your Yamaha dealer or visit shopyamaha com for details UBAN10E0 book Page 43 Thursday August 8 2019 10 46 AM ...

Page 76: ...ccident or equipment damage Do not operate the vehicle if you find any problem If a problem can not be corrected by the procedures provided in this manual have the vehicle inspected by a Yamaha dealer Pre operation checklist ITEM ROUTINE PAGE Brakes Check operation free play fluid level and fluid leakage Fill with DOT 4 brake fluid if necessary 6 3 9 38 9 42 Parking brake Check for proper operatio...

Page 77: ...hold Check for stability and proper fastening 6 7 8 8 Steering Check for proper operation 6 7 Fittings and fasteners Check all fittings and fasteners 6 7 Instruments lights and switches Check for proper operation 4 3 5 2 6 7 9 55 9 56 Wheels and tires Check tire pressure and for wear and damage 6 7 9 46 9 47 Axle boots Check for damage 9 29 Winch YXE85WPSL Confirm winch hook and rope is not dangli...

Page 78: ...rake fluid leakage Check to see if any brake fluid is leaking out of the pipe joints or the brake fluid reservoir Apply the brakes firmly for one minute If there is any leakage have the vehicle inspected by a Yamaha dealer Brake operation Check the operation of the brakes at the start of every drive Test the brakes at slow speed after starting out to make sure they are work ing properly If the bra...

Page 79: ... the fuel tank cap is closed se curely WARNING EWB02532 Gasoline is poisonous and can cause inju ry or death Handle gasoline with care Never siphon gasoline by mouth If you should swallow some gasoline or inhale a lot of gasoline vapor or get some gasoline in your eyes see your doctor immediately If gasoline spills on your skin wash with soap and water If gasoline spills on your clothing change yo...

Page 80: ...er nozzle in contact with container inlet when fill ing WARNING Never refill a fuel container in the bed of any vehicle Fire may result from a build up of static electricity The discharge of this build up while refueling can cause a spark and ignite the gasoline EWB03270 EBU35680 Engine oil Make sure the engine oil is at the specified level Add oil as necessary See page 9 11 NOTICE ECB03020 Do not...

Page 81: ...00 Seat belts Make sure that the seat belts are not frayed torn stretched or damaged The seat belts must move smoothly when pulled out and re tract on its own when released The seat belts must also lock up when quickly pulled out The latch plate should click securely into the buckle and release when the release button is pushed firmly Wash off any dirt or mud that could affect operation Have a Yam...

Page 82: ...the tightness of chassis fittings and fasteners before starting off Take the ve hicle to a Yamaha dealer or refer to the Servi ce Manual for correct tightening torque EBU31840 Instruments lights and switches Check that all instruments lights and switch es are working properly Correct if necessary EBU31851 Control cables When driving in cold weather always make sure all control cables work smoothly...

Page 83: ...re pressure should be the same on both sides and must be adjust ed according to vehicle loading conditions Set the tire pressure as specified below WARNING Operation of this vehicle with improper tire pressure may cause severe injury or death from loss of control or roll over Tire pressure below the minimum specified could also cause the tire to dis lodge from the rim under severe driving conditio...

Page 84: ... YXE85WPSL VEHICLE LOAD of 0 0 200 0 kg 0 441 lb FRONT Recommended 83 0 kPa 0 830 kgf cm 12 0 psi REAR Recommended 97 0 kPa 0 970 kgf cm 14 0 psi Front Minimum 76 0 kPa 0 760 kgf cm 11 0 psi Rear Minimum 90 0 kPa 0 900 kgf cm 13 0 psi VEHICLE LOAD of 200 0 538 5 kg 441 1187 lb FRONT Recommended 97 0 kPa 0 970 kgf cm 14 0 psi REAR Recommended 152 0 kPa 1 520 kgf cm 22 0 psi Front Minimum 90 0 kPa 0...

Page 85: ...he tire tread depth has worn to 3 mm 0 12 in replace the tire If the tire has a nail or glass fragments in it or if the sidewall is cracked replace the tire 1 Tire tread depth 1 UBAN10E0 book Page 10 Thursday August 8 2019 10 46 AM ...

Page 86: ...parts in the engine wear and polish them selves to achieve the correct operating clear ances During this period prolonged full throttle op eration or any condition that might result in excessive engine heating must be avoided However momentary 2 3 seconds maxi mum full throttle operation under load does not harm the engine Each full throttle acceleration sequence should be followed with a substant...

Page 87: ... started in any gear if the brake pedal is applied However it is recommended to shift into neutral before starting the engine 5 With your foot off the accelerator pedal start the engine by turning the key to start If the engine fails to start release the key and then try starting it again Wait a few seconds before the next attempt Each attempt should be as short as possible to preserve battery ene...

Page 88: ...ngine or drive train may occur Shifting neutral to high and high to low 1 Stop the vehicle and take your foot off the accelerator pedal 2 Apply the brake pedal then shift by mov ing the drive select lever along the shift guide Make sure that the drive select le ver is completely shifted into position 3 Release the parking brake if applied 4 Release the brake pedal and press the accelerator pedal g...

Page 89: ... in reverse the reverse indicator light should be on and the reverse light portion of each taillight should be on in white If the lights do not come on ask a Yamaha dealer to inspect the electri cal circuits Due to the synchronizing mechanism in the engine the reverse indicator light and the reverse light portions of the tail lights may not come on until the vehicle starts moving 4 Release the par...

Page 90: ...7 5 7 6 Press the accelerator pedal gradually and continue to watch to the rear while back ing UBAN10E0 book Page 5 Thursday August 8 2019 10 46 AM ...

Page 91: ...ode The different drive indicators and the differential gear lock indicator light come on as follows Knob position Indication Drive mode No indicator light 2WD two wheel drive Power is supplied to the rear wheels 4WD four wheel drive Power is supplied to the rear and front wheels DIFF LOCK four wheel drive with the differential gear locked Power is supplied to the rear and front wheels and the dif...

Page 92: ...ator light are flashing turning the steering wheel back and forth will help the differential gear lock to engage or disengage Driving with the differential gear not properly engaged or disengaged e g when the indicator and indicator light are flashing will cause the vehicle speed to be limited until the differential gear is completely engaged or disengaged UBAN10E0 book Page 7 Thursday August 8 20...

Page 93: ...er hitch drawbar designed for use with a 2 5 cm receiver See page 5 41 WARNING EWB04260 Improper loading or towing can increase the risk of loss of control an overturn or other accident Keep weight in the cargo bed centered side to side and as low and as far for ward as possible Top heavy loads in crease the risk of overturn Be sure cargo is secured a loose load could change handling unexpectedly ...

Page 94: ... or when towing a trailer WARNING EWB03320 Carrying loads or towing a trailer can in crease the risk of loss of control an over turn or other accident To reduce the risk of an accident Reduce speed operate in low gear only and allow more room to stop A heavier vehicle takes longer to stop Avoid hills and rough terrain Choose terrain carefully Use extreme caution when towing or carrying a load on i...

Page 95: ...for that product and only attach to the hitch or hitch bracket of the WolverineX2 WARNING Improperly pulling can cause serious injury or death Never exceed the pulling load limit of the WolverineX2 Avoid pulling on inclines EWB03330 Pulling objects on the ground can be more hazardous than pulling a trailer It may be dif ficult to predict how the load will affect vehicle operation That effect could...

Page 96: ...NOW YOUR VEHICLE This off road vehicle will handle and maneu ver differently from cars ATVs go carts golf cars and grounds keeping vehicles The WolverineX2 has higher ground clearance and other features to handle rugged terrain and as a result can overturn in situations where some vehicles may not This would in clude vehicles made primarily for pavement roads improved paths or grounds keeping If y...

Page 97: ... be able to place both feet flat on the floorboard while seated upright with his her back against the backrest Do not drive after using drugs or alcohol Remove the ignition key when the vehicle is not in use to prevent unauthorized use of the machine Parents Many states have implemented new motor vehicle licensing requirements for young driv ers These requirements are in response to the disproport...

Page 98: ...carry any other passengers Do not car ry passengers in the cargo bed Do not allow someone to ride as a passen ger who has been using drugs or alcohol Do not allow children who need child safety seats or booster seats in the WolverineX2 The seat belt is not designed to restrain au tomotive child safety seats Occupant protection system WARNING EWB03350 Do not make changes to the occupant pro tection...

Page 99: ...protect occupants in all rollovers or accidents Body parts outside of vehicle can be struck by passing objects or crushed during vehicle rollover Do not put your hands or feet outside of the vehicle for any reason Do not hold onto the door cage frame or shoulder bolster Wear your seat belt and helmet If you think or feel that the vehicle may tip or roll do not put your hands or feet outside the ve...

Page 100: ...ng operation You may also fall completely out or be partial ly ejected from the vehicle which may lead to being crushed between the ground and the vehicle Wearing the seat belt helps you re main in the vehicle the doors and passenger handhold are not a substitute for using a seat belt A crash can damage the restraint systems in your vehicle A damaged restraint system may not properly protect the p...

Page 101: ...plate into the buckle until it clicks Pull up on the latch plate to make sure it is secure 4 Put the lap portion of the belt low on your hips Pull up on the shoulder part so the belt is snug across your hips Be sure the seat belt is not caught on the shoulder bolster or other object 5 Position the shoulder belt over your shoulder and across your chest The shoulder belt should fit against your ches...

Page 102: ...educe the likeli hood that you will stick your leg out to stop the vehicle from tipping over or for any other reason in a rollover The doors may also re duce intrusion of objects into the occupant area Make sure the door is securely latched before operation Do not place your arm or hand on the door during operation Your hand or arm may be struck by objects or crushed against outside objects or the...

Page 103: ...hicle if the vehicle begins to tip The driver should make sure the passenger is holding onto the handhold with both hands before operating the vehicle Adjusting the handhold position The handhold can be adjusted to one of three positions to suit the passenger s preference Adjust the handhold position as follows 1 Remove the locking pins 1 Passenger handhold 2 Locking pin 1 2 UBAN10E0 book Page 8 T...

Page 104: ...erly secured before starting off Seat and shoulder bolsters The seats and shoulder bolsters are designed to help keep you in the vehicle Do not put your hand or arm on or outside of the shoul der bolster during operation Your hand or arm may be struck by objects or crushed against outside objects or the ground during a rollover 1 Handhold bar 2 Handhold support 1 2 2 1 Wire loop 1 UBAN10E0 book Pa...

Page 105: ... palms on the out side of the steering wheel Similar to other off road vehicles if the WolverineX2 hits a deep rut or large obstacle the steering wheel could briefly jerk in one direction or back and forth as the tires and vehicle respond to the obsta cle This quick motion could injure your thumbs or wrist if your thumbs or hand s are inside the steering wheel Grip the steering wheel so that your ...

Page 106: ... lowing to reduce risk of injury in an accident Approved motorcycle helmet that fits prop erly CORRECT GRIP EXAMPLE INCORRECT GRIP EXAMPLE 1 Approved motorcycle helmet 2 Eye protection 3 Long sleeved shirt or jacket 4 Gloves 5 Long pants 6 Over the ankle boots 1 2 3 4 5 6 UBAN10E0 book Page 11 Thursday August 8 2019 10 46 AM ...

Page 107: ...n such as a face shield or goggles may reduce the risk of foreign material getting in your eyes and help prevent loss of vision Practice for new Yamaha WolverineX2 us ers You should become familiar with the perfor mance characteristics of the vehicle in a lar ge flat area that is free of obstacles and other vehicles Practice controlling the accelerator pedal brakes steering and drive select lever ...

Page 108: ...the steering wheel too far or too fast can result in loss of control or a rollover Slow down before entering turns When making tight turns from a stand still or at slow speeds avoid sudden or hard acceleration Driving aggressively or making abrupt maneuvers even on flat open areas can cause side rollovers Avoid sideways slid ing skidding or fishtailing rear wheel slid ing and never do donuts If yo...

Page 109: ... smoothly The centrifugal clutch will engage and the vehicle will begin to accelerate Avoid higher speeds and sudden or hard ac celeration until you are thoroughly familiar with the operation of your vehicle Avoid sud den or hard acceleration in any turn Braking When slowing down or stopping take your foot off the accelerator pedal and press the brake pedal smoothly Improper use of the brakes can ...

Page 110: ...s to try to stop the vehicle Parking on a flat area When parking on a flat area stop the engine and shift the drive select lever into the neutral position Apply the parking brake to help pre vent the vehicle from rolling Parking on a slope The parking brake acts only on the rear wheels when in 2WD For the parking brake to take effect on all four wheels shift to DIFF LOCK before stopping the engine...

Page 111: ...s or holes without enough time to react To avoid loss of control or rollover always be alert to changing surfaces or terrain when operating the vehicle Your Yamaha WolverineX2 has higher ground clearance and other features to handle rug ged terrain and as a result can overturn in situations where some vehicles may not Abrupt maneuvers or aggressive driving can cause loss of control including rollo...

Page 112: ...increases your risk of roll over Practice first on gentle slopes before at tempting steeper hills Always check the terrain carefully before attempting any hill To climb a hill you need traction momentum and steady throttle For more traction and control for climbing steeper and or rougher slopes shift into low gear and select 4WD or DIFF LOCK Travel fast enough to main tain momentum but not so fast...

Page 113: ... the brakes which could cause the vehicle to slide If you are sliding or skidding try to steer in the direction the vehicle is sliding to regain con trol For example if you feel the back of the vehicle start to slide to your right steer to the right If you must turn on the hill to avoid an obsta cle do so slowly and carefully If the vehicle starts to tip immediately steer in the downhill direction...

Page 114: ...overturn To reduce your risk of drowning or other injuries use care when crossing through water Wet brakes may have reduced effectiveness After leaving the water test the brakes If nec essary apply the brakes several times to let friction dry them out NOTICE ECB02170 After driving your vehicle in water be sure to drain the trapped water by removing the check hoses at the bottom of the air filter c...

Page 115: ...ed To reduce the risk of fire during operation or after leaving the vehicle do not let brush grass and other materials collect under the vehicle near the muffler or exhaust pipe or next to other hot parts Check under the vehicle after operating in areas where combustible materials may have collected Do not idle or park the vehicle in long dry grass or other dry ground cover Encountering obstacles ...

Page 116: ...tion about your ability to maneuver safely over the obstacle you should turn around if the ground is flat and you have the room or back up until you find a less difficult path UBAN10E0 book Page 21 Thursday August 8 2019 10 46 AM ...

Page 117: ...ile using the ve hicle If you are not familiar with vehicle service have a Yamaha dealer perform the service WARNING EWB02563 Turn off the engine when performing main tenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while servicing can lead to eye injury burns fire or...

Page 118: ...uded in this manual is intended to provide you the owner with the necessary information for completing your own preventive maintenance and minor repairs The tools provided in the tool kit are sufficient for this purpose and should be kept on the vehicle in case of emergency repairs Other tools and equipment are required for certain service items If you do not have a torque wrench available during ...

Page 119: ...9 3 9 eration requiring one take your vehicle to a Yamaha dealer to check the torque settings and adjust them as necessary UBAN10E0 book Page 3 Thursday August 8 2019 10 46 AM ...

Page 120: ...l system NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 240 150 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 1 Fuel line Check fuel hose for cracks or damage Replace if necessary 2 Valves Check valve clearance and adjust if neces sary Every 5000 km 3200 mi 3 Spark plugs Check condition Adjust gap and clean Replace if necessary 4 Breather system Check ...

Page 121: ...s if necessary 7 Evaporative emis sion control sys tem Check control system for damage Replace if necessary 8 Spark arrester Clean NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 240 150 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 UBAN10E0 book Page 5 Thursday August 8 2019 10 46 AM ...

Page 122: ... Every 2 years 2 Primary air filter foam Clean Replace if necessary Every 300 600 km 200 400 mi more often in wet or dusty condi tions Secondary air fil ter paper Replace Every 2000 5000 km 1200 3000 mi more often in wet or dusty condi tions 3 Engine oil Change warm engine before draining 4 Engine oil filter cartridge Replace 5 Transmission oil Check oil level and for leakage Change 6 Final gear o...

Page 123: ... operation and free play brake pad wear Correct if necessary Replace pads if worn to the limit 11 Brake fluid Change Every 2 years 12 Accelerator pedal Check operation and free play 13 V belt Check operation Check for wear cracks or damage 14 Wheels Check balance runout and for damage Replace if necessary NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 240 150 1300 800 ...

Page 124: ... place if necessary 19 Rear knuckle up per and lower piv ots Lubricate with lithium soap based grease 20 Engine mount Check for cracks or damage Check bolt tightness 21 Front and rear axle boots Check for cracks or other damage and re place if necessary 22 Fittings and fas teners Check all chassis fittings and fasteners Correct if necessary NO ITEM ROUTINE INITIAL EVERY Whichev er comes first mont...

Page 125: ...ull throttle Hydraulic brake service Regularly check and if necessary correct the brake fluid level Every two years replace the internal components of the brake master cylinder and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged UBAN10E0 book Page 9 Thursday August 8 2019 10 46 AM ...

Page 126: ...340 Hood To remove 1 Pull the tab on each hood lock up and then turn the hood locks 1 4 turn clock wise 2 Remove the hood 1 Tab 1 1 Tab 2 Hood lock 1 Hood 1 2 1 UBAN10E0 book Page 10 Thursday August 8 2019 10 46 AM ...

Page 127: ...oil filter Check the engine oil level regularly In addi tion the oil must be changed and the filter re placed at the intervals specified in the periodic maintenance chart NOTICE ECB03020 Do not use oils with a diesel specifica tion of CD or oils of a higher quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign material en ters the oil t...

Page 128: ...ipe the dipstick with a clean rag 5 Insert the dipstick back into the oil tank without screwing it in and then remove it again to check the oil level TIP The engine oil level should be between the tip of the dipstick and the maximum level mark 6 If the oil level is not between the tip of the dipstick and the maximum level mark add sufficient oil of the recommended type to raise it to the correct l...

Page 129: ... the used engine oil 5 Remove the engine oil tank filler cap and the cylinder head cap 6 Remove the engine oil tank drain bolt and its gasket to drain the engine oil from the oil tank Use a trough or a similar object as shown to prevent oil from spilling on the frame 1 Engine oil tank filler cap 2 Cylinder head cap 2 1 1 Engine oil tank drain bolt 2 Gasket 2 1 UBAN10E0 book Page 13 Thursday August...

Page 130: ...ngine oil tank drain bolt and their new gaskets and then tighten the bolts to the specified torques 10 Add 2 50 L 2 64 US qt 2 2 Imp qt of the recommended engine oil to the oil tank 1 Trough 1 1 Engine oil drain bolt 2 Gasket Tightening torques Engine oil drain bolt 20 N m 2 0 kgf m 15 lb ft Engine oil tank drain bolt 9 N m 0 9 kgf m 6 6 lb ft 2 1 UBAN10E0 book Page 14 Thursday August 8 2019 10 46...

Page 131: ...d down 15 Install and tighten the engine oil tank filler cap 16 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking immediately turn the engine off and check for the cause 17 Turn the engine off wait at least 10 minu tes and then check the oil level and cor rect it if necessary 18 Lower the cargo bed To change the engine oil and oil filter ...

Page 132: ...edure 5 Remove the oil filter cartridge with an oil filter wrench Make sure that the O ring is removed together with the oil filter car tridge If the O ring remains attached to the crankcase oil leakage may occur 1 Right rear panel 2 Bolt A 3 Bolt B 4 Bolt C 5 Quick fastener screw 4 1 2 3 5 4 1 Bolt B 1 UBAN10E0 book Page 16 Thursday August 8 2019 10 46 AM ...

Page 133: ...TIP Make sure that the O ring is properly seated 7 Install the new oil filter cartridge with an oil filter wrench and then tighten it to the specified torque with a torque wrench 1 Oil filter wrench 2 Oil filter cartridge 1 2 1 O ring Tightening torque Oil filter cartridge 17 N m 1 7 kgf m 13 lb ft 1 UBAN10E0 book Page 17 Thursday August 8 2019 10 46 AM ...

Page 134: ...o steps 9 17 of the To change the en gine oil section for the oil filling procedure 9 Install the right rear panel by installing the bolts and quick fastener screws and then tighten the bolts to the specified torque 1 Torque wrench 1 1 Right rear panel 2 Bolt A 3 Bolt B 4 Bolt C 5 Quick fastener screw 4 1 2 3 5 4 UBAN10E0 book Page 18 Thursday August 8 2019 10 46 AM ...

Page 135: ...ull advantage of the base oil s qualities and blend in the ideal ba lance of additives to make sure the final oil clears our performance standards Thus Yamalube mineral semisynthetic and syn thetic oils have their own distinct characters and value Yamaha s experience gained over many years of research and development into oil since the 1960 s helps make Yamalube the best choice for your Yamaha eng...

Page 136: ...smission If necessary clean the filler cap and surrounding area To check the transmission oil level 1 Park the vehicle on a level surface 2 Remove the passenger seat cushion 3 Pull the tab to lift up the rubber cover 4 Remove the transmission oil dipstick and wipe it clean Recommended oil YAMALUBE SAE 80W 90 API GL 5 Hypoid gear oil Oil quantity 1 40 L 1 48 US qt 1 23 Imp qt 1 Rubber cover 1 UBAN1...

Page 137: ...m and maximum level marks 6 If the oil level is at or below the minimum level mark add oil TIP Add a sufficient amount to raise to the maxi mum level mark but do not overfill 7 Install the dipstick 8 Install the rubber cover 1 Transmission oil dipstick 2 Maximum level mark 3 Minimum level mark 1 2 3 1 Arrow mark 1 UBAN10E0 book Page 21 Thursday August 8 2019 10 46 AM ...

Page 138: ...tely when the drain bolt is loosened Take care not to lose the bolt 4 After draining the oil install the transmis sion oil drain bolt with a new gasket 5 Tighten the drain bolt to the specified torque 6 Refill the transmission with the specified amount of the recommended oil 7 Install the dipstick 1 Transmission oil drain bolt 2 Gasket 2 1 Tightening torque Transmission oil drain bolt 20 N m 2 0 k...

Page 139: ...g the final gear oil make sure that no foreign material en ters the final gear case If necessary clean the final gear oil filler bolt and surrounding area Checking the final gear oil level 1 Park the vehicle on a level surface 2 Remove the final gear oil filler bolt and its gasket and then check the oil level in the final gear case The oil level should be at the brim of the filler hole 1 Arrow mar...

Page 140: ...Changing the final gear oil 1 Park the vehicle on a level surface 2 Place an oil pan under the final gear case to collect the used oil 3 Remove the final gear oil filler bolt the fi nal gear oil drain bolt and their gasket to drain the oil 1 Final gear oil 2 Gasket 3 Final gear oil filler bolt 4 Correct oil level 2 4 3 1 Tightening torque Final gear oil filler bolt 22 N m 2 2 kgf m 16 lb ft 1 Fina...

Page 141: ...the differential gear oil at the intervals specified in the period ic maintenance chart NOTICE ECB03600 When checking or changing the differen tial gear oil make sure that no foreign ma terial enters the differential gear case If necessary clean the differential gear oil filler bolt and surrounding area Checking the differential gear oil level 1 Park the vehicle on a level surface Tightening torqu...

Page 142: ... its gasket and then tighten the bolt to the specified torque Changing the differential gear oil 1 Park the vehicle on a level surface 2 Place an oil pan under the differential gear case to collect the used oil 3 Remove the differential gear oil filler bolt the differential gear oil drain bolt and their gasket to drain the oil 1 Differential gear oil filler bolt 2 Gasket 3 Differential gear oil 4 ...

Page 143: ...check for the cause EBU32993 Coolant The coolant level should be checked regular ly In addition the coolant must be changed at the intervals specified in the periodic main tenance chart 1 Differential gear oil drain bolt 2 Gasket Tightening torque Differential gear oil drain bolt 20 N m 2 0 kgf m 15 lb ft 1 2 Tightening torque Differential gear oil filler bolt 23 N m 2 3 kgf m 17 lb ft Recommended...

Page 144: ... not use hard water or salt water since they are harmful to the engine To check the coolant level 1 Park the vehicle on a level surface 2 Wait for the engine to cool for an accurate reading 3 Look at the coolant level in the coolant reservoir 4 If the coolant is at or below the minimum level mark remove the coolant reservoir cap and add coolant to the maximum lev el mark 5 Install the reservoir ca...

Page 145: ...y a Yamaha dealer EBU35121 Checking the spark plugs The spark plug is an important engine com ponent which should be periodically checked preferably by a Yamaha dealer Since heat and deposits will cause any spark plug to slowly erode the spark plugs should be removed and checked in accordance with the periodic maintenance chart for the emis sion control system In addition the condition of the spar...

Page 146: ...aha dealer check the vehicle If a spark plug shows signs of electrode ero sion and excessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thick ness gauge and if necessary adjusted to specification Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threa...

Page 147: ... seal on the end of the cap fits tightly To remove the spark plug cap simply twist it back and forth while pulling it out to install it twist it back and forth while pushing it in EBU37531 Air filter maintenance This model is equipped with two air filter ele ments a primary foam type air filter and a secondary paper type air filter The air filters are located under the hood The primary air filter ...

Page 148: ...ecurely to avoid the pos sibility of unfiltered air entering the engine NOTICE ECB02270 Never operate the engine with the air filter element removed Doing so would allow unfiltered air to enter causing rapid en gine wear and possible engine damage Additionally the fuel injection system would be affected resulting in poor engine performance and possible overheating To clean the primary air filter 1...

Page 149: ...Using gasoline or other flammable solvents to clean the air fil ter element can cause a fire or explo sion which could lead to serious injury EWB03360 6 Squeeze out the excess solvent NOTICE Do not twist the foam materi al when squeezing it ECB02970 1 Foam air filter 1 1 Air filter element lock plate 2 Foam air filter element 3 Air filter frame 1 2 3 UBAN10E0 book Page 33 Thursday August 8 2019 10...

Page 150: ...her quality foam air filter oil Do not use a spray type product The foam air filter element should be wet but not dripping 11 Pull the foam air filter element over its frame and then install the lock plate 12 Insert the primary air filter into the air filter case and then install the air filter case cover by hooking the holders onto the air filter case 13 Install the hood To replace the secondary ...

Page 151: ...eck hose at the bottom of the air filter case and at the bottom of the air intake duct If dust or water collects in a check hose the air filter elements may be soiled Clean the check hose and air filter case and check the air filter elements 1 Secondary air filter 2 Screw 1 2 2 1 Air filter case check hose 1 UBAN10E0 book Page 35 Thursday August 8 2019 10 46 AM ...

Page 152: ...ave a Yamaha dealer inspect the vehicle as the water may affect other engine parts EBU37510 Cleaning the spark arrester WARNING EWB03370 Hot exhaust system may cause burns To avoid burns or fires make sure that the en gine is stopped and the exhaust system is cool before cleaning the spark arrester Do not start the engine while cleaning the ex haust system 1 Remove the tailpipe bolts 1 Air intake ...

Page 153: ...os its from the spark arrester portion of the tailpipe and inside of the tailpipe housing 4 Install the gasket and then insert the tail pipe into the muffler and align the bolt holes TIP Make sure that the tailpipe is positioned at a 45 angle as shown 1 Tailpipe bolt 1 1 1 Tailpipe 2 Spark arrester 3 Gasket 1 2 3 UBAN10E0 book Page 37 Thursday August 8 2019 10 46 AM ...

Page 154: ...ge Brake service should be performed by a Yamaha dealer WARNING EWB02572 Operating with improperly serviced or ad justed brakes could lead to a loss in brak ing ability and an accident EBU32480 Checking the front and rear brake pads Each brake pad is provided with wear indica tor grooves which allow you to check the brake pad wear without having to disassem ble the brake To check the brake pad wea...

Page 155: ...ve a Yamaha dealer check the brake pads for wear and damage and if necessary re place them as a set EBU32501 Checking the brake fluid level Before starting off check that the brake fluid is above the minimum level mark Check the brake fluid level with the top of the reservoir level Replenish the brake fluid if necessary 1 Brake pad wear indicator groove 1 1 Minimum level mark Specified brake fluid...

Page 156: ... Be careful that water does not enter the brake fluid reservoir when refilling Wa ter will significantly lower the boiling point of the fluid and may result in vapor lock NOTICE ECB01161 Brake fluid may damage painted surfaces or plastic parts Always clean up spilled fluid immediately As the brake pads wear it is normal for the brake fluid level to gradually go down A low brake fluid level may ind...

Page 157: ...ce chart There should be no free play in the brake pedal The brakes should operate smoothly and there should be no brake drag If the brakes feel soft or spongy this could in dicate air in the brake system Have a Yamaha dealer check the brake system if necessary EBU35821 Checking the accelerator pedal The accelerator pedal should operate smoothly and spring back to position when released If the ped...

Page 158: ...of the parking brake lever If the parking brake lever free play is out of specification have a Yamaha dealer ad just it EBU37480 Brake light switch adjustment The brake light switch which is activated by the brake pedal is properly adjusted when the brake light comes on just before braking takes effect 1 Accelerator pedal 2 Accelerator pedal free play 1 2 1 Parking brake lever free play 1 UBAN10E0...

Page 159: ...ake light come on later EBU32561 Cable inspection and lubrication WARNING EWB03380 Damaged cables could restrict operation which may cause an accident or injury In spect control cables frequently and re place damaged cables Corrosion can result when the outer covering of control cables becomes damaged Cables can also become frayed or kinked Lubricate the cable ends If the cables do not operate smo...

Page 160: ...e smooth operation EBU32583 Checking the stabilizer bushes The stabilizer bushes must be checked for cracks or damage at the intervals specified in the periodic maintenance chart Have a Yamaha dealer replace the stabilizer bushes if necessary Front Recommended lubricant Lithium soap based grease UBAN10E0 book Page 44 Thursday August 8 2019 10 46 AM ...

Page 161: ...ight Lubricate the knuckle upper and lower pivots with a grease gun EBU32600 Steering shaft lubrication Lubricate the pivot points Recommended lubricant Lithium soap based grease Recommended lubricant Lithium soap based grease UBAN10E0 book Page 45 Thursday August 8 2019 10 46 AM ...

Page 162: ...s use the same size and type of tires recommended in this owner s manual The tires that came with your Yamaha WolverineX2 were designed to match the per formance capabilities and to provide the best combination of handling braking and com fort It is best to replace all four tires at the same time If that is not possible you must re 1 Wheel nut 1 1 UBAN10E0 book Page 46 Thursday August 8 2019 10 46...

Page 163: ...ha Motor Manufacturing Corporation of America for this model EBU33031 Wheel installation 1 Install the wheel and the nuts Front tire Size 26x8 12 NHS YXE85WPAL YXE85WPBL YXE85WPHL 27x9R12 NHS YXE85WPSL Manufacturer model GBC DIRT COMMANDER YXE85WPSL MAXXIS MU75 YXE85WPAL YXE85WPBL YXE85WPHL Rear tire Size 26x10 12 NHS YXE85WPAL YXE85WPBL YXE85WPHL 27x11R12 NHS YXE85WPSL Manufacturer model GBC DIRT...

Page 164: ...s the risk of wheel failure and accidents EBU37470 Battery This model is equipped with a 12 volt VRLA valve regulated lead acid battery There is no need to check the electrolyte or to add dis tilled water However the battery lead con nections need to be checked and tightened and the battery terminals cleaned if corroded If the battery seems to have discharged re charge it as soon as possible 1 Tap...

Page 165: ... water or milk Follow with milk of magnesia beaten egg or vegetable oil Get prompt medical attention EYES Flush with water for 15 minutes and get prompt medical attention WARNING EWB03420 Batteries may produce explosive gases Ventilate when charging or using in a closed space Keep batteries away from sparks flames cigarettes or other sourc es of ignition To remove the battery 1 Turn the key to off...

Page 166: ... s instructions or have a Yamaha dealer charge it for you Keep in mind that the battery tends to dis charge more quickly if the vehicle is equipped with optional electrical accesso ries NOTICE ECB00933 To charge a VRLA valve regulated lead acid battery a special battery charger is required Using a conventional battery charger will damage the battery To store the battery If the vehicle will not be ...

Page 167: ...Be sure the battery is fully charged 1 Place the battery in its compartment 2 Connect the positive battery lead first then the negative battery lead by install ing their bolt NOTICE When installing the battery the main switch must be off and the positive lead must be con nected before the negative lead ECB01111 3 Install the battery holding plate by install ing the bolts 4 Install the hood TIP Mak...

Page 168: ...not reverse the polarity of the jumper cables when connecting to the batteries 1 Turn the key to off 2 Remove the hood See page 9 10 3 Using a charged 12 volt battery connect the positive lead of the jumper cable to the positive terminal of the battery in the vehicle and the other end of the positive lead to the positive terminal of the charged battery 4 Connect the negative lead of the jumper cab...

Page 169: ...nd the battery in the vehicle 7 Install the hood EBU32664 Fuse replacement The fuses are located under the hood If an electrical problem is suspected check the fuses and replace if necessary General layout 1 Jumper cable negative lead 1 1 Spare fuse 2 Accessory fuse ACC 3 Main fuse 4 EPS fuse 5 Fuel injection system spare fuse 6 Fuel injection system fuse 7 Fuse box 7 6 5 4 3 2 1 UBAN10E0 book Pag...

Page 170: ...se of the specified amperage Never use any material in place of the proper fuse Using an improper fuse can cause damage to the electrical system and may lead to a fire EWB03440 1 Auxiliary DC jack fuse TERMINAL 2 Electronic throttle valve fuse ETV 3 Spare fuse 4 Headlight fuse HEAD 5 Signaling system fuse SIGNAL 6 Four wheel drive motor fuse DIFF 7 Backup fuse BACK UP for clock 8 Ignition fuse IGN...

Page 171: ... check the headlight fuse and then have a Yamaha dealer check the ve hicle TIP When the headlights are set to low beam only the top half of each lamp will illuminate When the headlights are set to high beam both halves of each lamp will illuminate Specified fuses Main fuse 50 0 A Fuel injection system fuse 10 0 A Headlight fuse 7 5 A Ignition fuse 15 0 A Auxiliary DC jack fuse 10 0 A Signaling sys...

Page 172: ...ection b EBU38040 Brake tail light This model is equipped with an LED brake tail light there are no replaceable bulbs If a light does not come on check for a loose connection check the fuses and then have a Yamaha dealer check the vehicle TIP When the transmission is shifted into reverse a white reverse light should come on 1 Headlight beam adjusting screw 1 a b 1 Headlight beam adjusting screw 1 ...

Page 173: ...a Yamaha dealer ship have the tools experience and know how to properly service your vehicle Use only genuine Yamaha parts on your vehicle Imita tion parts may look like Yamaha parts but they are often inferior Consequently they have a shorter service life and can lead to ex pensive repair bills WARNING EWB03450 When checking the fuel system do not smoke and make sure there are no open flames or s...

Page 174: ...aha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The battery is good Dry Wet Operate the el...

Page 175: ...mmended coolant as soon as possible The engine will tend to overheat if the radiator is caked with mud or if air was not properly bled from the cooling system Wait until the engine has cooled Check the coolant level in the coolant reservoir and or radiator Level is OK Level is low check the cooling system for leakage No leakage Leakage Ask a Yamaha dealer to inspect and repair the cooling system A...

Page 176: ...kes several times at slow speeds to let friction dry the brakes Wet brakes may have reduced stopping ability in creasing the chance of an accident EWB03471 NOTICE Excessive water pres sure may cause water seepage and deterioration of wheel bearings brakes transmission seals and electri cal devices Many expensive repair bills have resulted from improper high pressure detergent applications such as ...

Page 177: ...r or equivalent product Follow the instruc tions on the product label Operate the vehicle for at least 5 minutes to distribute treated fuel through the fuel system 2 Remove the spark plugs and pour one ta blespoon of fresh engine oil into each cyl inder and then re install the spark plugs Remove the spark plug wires and ground them Operate the electric starter to turn the engine over several times...

Page 178: ...the battery in an ex cessively warm or cold place more than 30 C 90 F or less than 0 C 32 F Use of Fuel Med Rx or another high quality fuel stabilizer eliminates the need to drain the fuel system Consult a Yamaha dealer if the fuel system needs to be drained UBAN10E0 book Page 3 Thursday August 8 2019 10 46 AM ...

Page 179: ...PBL YXE85WPHL 293 mm 11 5 in YXE85WPSL Minimum turning radius 4 8 m 15 75 ft Maximum water depth 37 cm 15 in YXE85WPAL YXE85WPBL YXE85WPHL 38 cm 15 in YXE85WPSL Weight Curb weight 699 0 kg 1541 lb YXE85WPBL 719 5 kg 1586 lb YXE85WPAL YXE85WPHL 761 5 kg 1679 lb YXE85WPSL Engine Combustion cycle 4 stroke Cooling system Liquid cooled Valve train DOHC Cylinder arrangement Inline Number of cylinders 2 ...

Page 180: ...fferential gear oil Type SAE 80W 90 API GL 5 Hypoid gear oil Quantity 0 31 L 0 33 US qt 0 27 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 28 L 0 30 US qt 0 25 Imp qt Radiator including all routes 3 70 L 3 91 US qt 3 26 Imp qt Air filter Air filter element Wet element Air filter oil grade Foam air filter oil Secondary air filter element Oil coated paper element Fuel Reco...

Page 181: ...igh range 1 514 53 35 Front tire Size 26x8 12 NHS YXE85WPAL YXE85WPBL YXE85WPHL 27x9R12 NHS YXE85WPSL Manufacturer model GBC DIRT COMMANDER YXE85WPSL MAXXIS MU75 YXE85WPAL YXE85WPBL YXE85WPHL Rear tire Size 26x10 12 NHS YXE85WPAL YXE85WPBL YXE85WPHL 27x11R12 NHS YXE85WPSL Manufacturer model GBC DIRT COMMANDER YXE85WPSL MAXXIS MU76 YXE85WPAL YXE85WPBL YXE85WPHL Loading Maximum load 538 5 kg 1187 lb...

Page 182: ...els Vehicle load 0 0 200 0 kg 0 441 lb Recommended Front 83 0 kPa 0 830 kgf cm 12 0 psi Rear 97 0 kPa 0 970 kgf cm 14 0 psi Minimum Front 76 0 kPa 0 760 kgf cm 11 0 psi Rear 90 0 kPa 0 900 kgf cm 13 0 psi Vehicle load 200 0 538 5 kg 441 1187 lb Recommended Front 97 0 kPa 0 970 kgf cm 14 0 psi Rear 152 0 kPa 1 520 kgf cm 22 0 psi Minimum Front 90 0 kPa 0 900 kgf cm 13 0 psi Rear 145 0 kPa 1 450 kgf...

Page 183: ... TCI Charging system AC magneto Battery Model U1 H11L Voltage capacity 12 V 28 0 Ah Lights Headlight LED Brake tail light LED Meter lighting LED Neutral indicator light LED High beam indicator light LED Reverse indicator light LED Coolant temperature warning light LED Engine trouble warning light LED Parking brake indicator light LED High range indicator light LED Low range indicator light LED Dif...

Page 184: ...n system fuse 10 0 A EPS fuse 40 0 A Headlight fuse 7 5 A Signaling system fuse 7 5 A Ignition fuse 15 0 A Auxiliary DC jack fuse 10 0 A Backup fuse 7 5 A Four wheel drive motor fuse 7 5 A Radiator fan motor fuse 30 0 A ETV fuse 10 0 A Accessory fuse 20 0 A UBAN10E0 book Page 6 Thursday August 8 2019 10 46 AM ...

Page 185: ... related to ex haust emissions as required by federal law state law and Environment Canada EBU38940 Emission Regulation California An add on or modified part must be compli ant with applicable ARB evaporative emission control standards A violation of this require ment is punishable by civil and or criminal punishment 1 Vehicle Emission Control Information label 1 UBAN10E0 book Page 1 Thursday Augu...

Page 186: ...ose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Exhaust system Muf...

Page 187: ...he maintenance work is required It is not acceptable proof of mainte nance work MAINTENANCE INTERVAL DATE OF SERVICE MILEAGE SERVICING DEALER NAME AND ADDRESS REMARKS month km mi hours 1 240 150 20 3 1300 800 80 6 2500 1600 160 12 5000 3200 320 18 7500 4800 480 24 10000 6400 640 30 12500 8000 800 36 15000 9600 960 42 17500 11200 1120 48 20000 12800 1280 54 22500 14400 1440 60 25000 16000 1600 UBAN...

Page 188: ...inspection and repairs at such dealer s place of business 2 EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of each Yamaha Side by Side vehicle covered by this warranty that the vehicle is designed built and equipped so as to conform at the time of sale with all U S emissions standards applicable at the time of m...

Page 189: ...any later date 3 Each Yamaha Side x Side dealer is held responsible for his setup service and war ranty repair work Q Is the warranty transferable to second owners A Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha Side x Side dealer for the policy to remain effective CUSTOMER SERVICE If your machine r...

Page 190: ...pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 250 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towing phone calls even food and lodging w...

Page 191: ...Limited Warranty expires You can also save money Y E S costs less within the first 90 days after you buy your Yamaha See your dealer today A special note If visiting your dealer isn t convenient contact Yamaha with your Vehicle Identification Number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 UBAN10E0 book Page 7 Thursday August...

Page 192: ...ight 5 4 Cup holders 5 24 D Differential gear lock indicator light 5 3 Differential gear oil Periodic maintenance 9 25 Differential gear Pre operation check 6 6 Doors 5 19 Driver seat position 5 20 Drive select lever 5 18 Drive select lever operation and reverse driving 7 3 Drivetrain icon 5 3 E Emission Regulation California 12 1 Engine break in 7 1 Engine oil and oil filter Periodic maintenance ...

Page 193: ...ator light 5 3 Parking brake lever 5 18 Parking brake lever free play adjusting 9 42 Parking brake pads checking 9 39 Passenger handhold Pre operation check 6 7 Passenger seat cushion 5 20 Pedal lubrication 9 44 R Rear knuckle upper and lower pivot lubrication 9 45 Reverse indicator light 5 3 S Safety information 3 1 Seat belt reminder light 5 6 Seat belts 5 22 Seat belts Pre operation check 6 6 S...

Page 194: ...ng 9 57 Troubleshooting charts 9 58 V Valve clearance 9 38 V belt case drain plug 9 36 Vehicle Emission Control Information label 12 1 Vehicle identification number 1 1 W Warranty extended 12 6 Warranty limited 12 4 Wheel installation 9 47 Wheel removal 9 46 Winch switch 5 15 Winch YXE85WPSL 5 40 Y Yamaha Adventure Pro powered by Magellan 5 43 Yamalube 9 19 UBAN10E0 book Page 3 Thursday August 8 2...

Page 195: ... right right out of the box Yamalube Take care of your Yamaha with legendary Yamalube oils lubricants and care products They re formulated and approved by the toughest judges we know the Yamaha engineering teams that know your Yamaha from the inside out Genuine Yamaha Service Manuals Get the same factory manual for your vehicle that the technicians at your authorized Yamaha dealer use Service manu...

Page 196: ...DIC183 PRINTED IN USA 2019 08 1 0 1 CR E ...

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