Yamaha WOLVERINE X2 2021 Owner'S Manual Download Page 8

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Axle boots .......................................... 9-28
Checking the spark plugs .................. 9-28
Air filter maintenance.......................... 9-30
Air filter check hoses .......................... 9-34
V-belt case drain plug ........................ 9-35
Cleaning the spark arrester ................ 9-35
Valve clearance .................................. 9-37
Brakes ................................................ 9-37
Checking the front and rear brake

pads.................................................. 9-37

Checking the parking brake pads ...... 9-38
Checking the brake fluid level ............ 9-38
Brake fluid replacement ..................... 9-40
Checking the brake pedal .................. 9-40
Checking the accelerator pedal ......... 9-40
Parking brake lever free play

adjustment........................................ 9-41

Brake light switch adjustment ............ 9-41
Cable inspection and lubrication........ 9-42
Pedal lubrication................................. 9-43
Checking the stabilizer bushes .......... 9-43
Rear knuckle upper and lower pivot

lubrication (left and right).................. 9-44

CLEANING AND STORAGE ..................10-1

Cleaning..............................................10-1
Storage ...............................................10-2

SPECIFICATIONS..................................11-1

CONSUMER INFORMATION ................12-1

Vehicle Emission Control Information

label ..................................................12-1

UBAN12E0.book Page 3 Wednesday, June 30, 2021 2:17 PM

Summary of Contents for WOLVERINE X2 2021

Page 1: ...N YXE85WPAN READ THIS MANUAL CAREFULLY It contains important safety information NOTICE The removal or modification of evaporative emission related parts on this OHRV is illegal Violators may be subject to civil and or criminal penalties as provided under California and federal law ...

Page 2: ... reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequently when servicing your vehicle For more information go to www P65Warnings ca gov passenger vehicle Read this manual carefully before operating this vehicle This manual should stay with this ve hicle if i...

Page 3: ... includes basic maintenance and inspection procedures If you have any ques tions regarding the operation or maintenance of your vehicle please consult a Yamaha dealer WARNING EWB04330 Read this manual carefully before operating this vehicle Do not attempt to operate this vehicle until you have attained adequate knowledge of its controls and operating fea tures For YXE85WTZN Read the Winch Owner s ...

Page 4: ...afety alert symbol It is used to alert you to poten tial personal injury hazards Obey all safety messages that fol low this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key inform...

Page 5: ...ing where to operate this vehicle It is illegal to operate this vehicle on public lands where vehicles its size are prohibited This vehicle complies with all state off highway noise level and spark arrester laws and regulations EBU31111 YXE85WTAN YXE85WTHN YXE85WTZN YXE85WPAN OWNER S MANUAL 2022 by Yamaha Motor Corporation U S A 1st edition June 2021 All rights reserved Any reprinting or unauthori...

Page 6: ...YXE85WTZN 5 15 On Command drive knob 2WD 4WD DIFF LOCK 5 15 Accelerator pedal 5 16 Brake pedal 5 17 Parking brake lever 5 17 Drive select lever 5 18 Fuel tank cap 5 18 Doors 5 19 Passenger seat cushion 5 19 Adjusting the driver seat position 5 20 Adjusting the steering wheel position 5 21 Rearview mirror YXE85WTZN 5 21 Seat belts 5 22 Glove compartment 5 22 Storage compartments 5 23 Cup holders 5 ...

Page 7: ...ntrol cables 6 7 Tires 6 7 OPERATION 7 1 Engine break in 7 1 Starting the engine 7 2 Drive select lever operation and reverse driving 7 3 On Command drive knob 7 6 Parking 7 8 Loading 7 8 BASIC GUIDE FOR SAFE USE 8 1 KNOW YOUR VEHICLE 8 1 LEARNING TO OPERATE YOUR VEHICLE 8 12 PERIODIC MAINTENANCE AND ADJUSTMENT 9 1 Owner s Manuals 9 2 Maintenance charts 9 3 Hood 9 9 Engine oil and oil filter 9 10 ...

Page 8: ...justment 9 41 Cable inspection and lubrication 9 42 Pedal lubrication 9 43 Checking the stabilizer bushes 9 43 Rear knuckle upper and lower pivot lubrication left and right 9 44 Steering shaft lubrication 9 44 Wheel removal 9 45 Tire replacement 9 45 Wheel installation 9 46 Battery 9 47 Jump starting 9 50 Fuse replacement 9 51 Headlights 9 53 Headlight beam adjustment 9 54 Brake tail light 9 54 In...

Page 9: ...GULATION for USA 12 2 MAINTENANCE RECORD 12 3 YAMAHA MOTOR CORPORATION U S A 2020 AND LATER MODEL SIDE BY SIDE LIMITED WARRANTY for USA 12 4 YAMAHA EXTENDED SERVICE Y E S for USA 12 6 INDEX 13 1 UBAN12E0 book Page 4 Wednesday June 30 2021 2 17 PM ...

Page 10: ...ICLE IDENTIFICATION NUMBER MODEL LABEL INFORMATION KEY IDENTIFICATION NUMBER EBU32800 Vehicle identification number The vehicle identification number is stamped into the frame The vehicle identification number is used to identify your vehicle EBU32811 Model label The model label is affixed at the location shown 1 Vehicle identification number 1 UBAN12E0 book Page 1 Wednesday June 30 2021 2 17 PM ...

Page 11: ...bel EBU32790 Key identification number The key identification number is stamped on the key as shown in the following illustration This number can be used for ordering a new key 1 Model label 1 1 Model type code 2 Production code 3 Color code 1 3 2 UBAN12E0 book Page 2 Wednesday June 30 2021 2 17 PM ...

Page 12: ...1 3 1 1 Key identification number 1 UBAN12E0 book Page 3 Wednesday June 30 2021 2 17 PM ...

Page 13: ...2 1 2 EBU31130 LOCATION OF THE WARNING AND SPECIFICATION LABELS 1 4 4 4 2 3 2 11 5 6 8 7 4 10 9 UBAN12E0 book Page 1 Wednesday June 30 2021 2 17 PM ...

Page 14: ...2 2 2 14 13 13 12 15 UBAN12E0 book Page 2 Wednesday June 30 2021 2 17 PM ...

Page 15: ...contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer UBAN12E0 book Page 3 Wednesday June 30 2021 2 17 PM ...

Page 16: ...enue Cypress California 90630 5101 U S A BAR F4164 00 The original equipment overhead structure on this vehicle meets US OSHA and ISO 3471 requirements for rollover protection structures m 850Kg for ISO3471 WARNING This unit contains high pressure nitrogen gas Mishandling can cause explosion Read owner s manual for instructions Do not incinerate puncture or open B4J F2259 00 1 2 4 3 UBAN12E0 book ...

Page 17: ...eight Do not exceed maximum vehicle load Gross Vehicle Weight Rating 2866 lbs 1300 kg maximum including vehicle weight of operator passengers accessories cargo and if applicable trailer tongue weight OPERATING TIRE PRESSURE With tires cold set as follows VEHICLE LOAD of 441 lbs 200 kg 1160 lbs 525 kg Recommended FRONT REAR Minimum FRONT REAR 14 psi 22 psi 13 psi 21 psi 97 kPa 152 kPa 90 kPa 145 kP...

Page 18: ...vent it from shifting Never load more than 620 N 63 kgf 141 lbf tongue weight on towing bracket Do not tow more than 8888 N 907 kgf 2000 lbf rolling weight trailer plus cargo Tow or pull only from hitch bracket Read Owner s Manual before loading towing or pulling objects YAMAHA B4J F151J 00 MAX 7 3 INCH 185MM 9 10 UBAN12E0 book Page 6 Wednesday June 30 2021 2 17 PM ...

Page 19: ...ll not shift a loose load could change handling unexpectedly or be thrown forward and strike occupants Keep weight in the cargo bed centered side to side and as low as possible Top heavy loads increase the risk of a rollover Do not tow or pull objects from any point other than the trailer hitch bracket or winch if installed Read Owner s Manual before loading towing or pulling objects Improper use ...

Page 20: ...and other people away from pinch points when lowering bed Do not hold the cage frame while closing bed BHF K7764 00 WARNING BAS F1568 01 Do not hold the cage and door 13 14 UBAN12E0 book Page 8 Wednesday June 30 2021 2 17 PM ...

Page 21: ... be a fire or explosion hazard To avoid injury or death never store fuel or flammable liquids in this storage compartment Storage should not exceed 13 5 lbs 6 4 kg BAR F151F 00 15 UBAN12E0 book Page 9 Wednesday June 30 2021 2 17 PM ...

Page 22: ...se these two chapters and the labels on the vehicle to instruct new operators and passengers Do not allow anyone else to operate your vehicle or ride as a passenger if you are unsure that he she is willing and able to follow these instructions Get to know your vehicle This off road vehicle will handle and maneuver differently from cars ATVs go carts golf cars and grounds keeping vehicles Follow th...

Page 23: ...ould wear seat belts properly Both driver and passenger must be able to put both feet flat on the floorboard while seated upright with their backs against the backrests Passenger must be able to reach and hold the passenger handhold within the cage frame Both driver and passenger should wear an approved motorcycle helmet that fits properly Both driver and passenger should also wear eye protection ...

Page 24: ...or cargo bed load limit Refer to label next to hitch for tongue weight and trailer load limits Keep weight in the cargo bed centered side to side and as low and as far forward as possible Secure cargo so that it will not shift a loose load could change handling unexpectedly or be thrown forward and strike occupants While using your Yamaha WolverineX2 Keep your body completely inside the vehicle at...

Page 25: ...lover Avoid sideways sliding skidding or fishtailing rear wheel sliding and never do donuts Slow down before entering a turn and avoid hard braking in a turn When making tight turns from a stop or at slow speeds avoid sudden or hard acceleration Drive straight up and down inclines not across them If crossing a hill is unavoidable drive slowly and turn downhill immediately if you feel the vehicle m...

Page 26: ...avoid sharp drop offs large rocks or slippery surfaces Operating this vehicle through deep or fast flowing water can lead to loss of control or overturn To reduce your risk of drowning or other injuries use care when crossing through water When loaded with cargo or towing a trailer Reduce speed operate in low gear only and allow more room to stop Avoid hills and rough terrain Use extreme caution w...

Page 27: ...ially enclosed areas such as barns garages or carports Do not run engine outdoors where engine exhaust can be drawn into a building through open ings such as windows and doors Genuine Yamaha Accessories Choosing accessories for your WolverineX2 is an important decision Genuine Yamaha Acces sories which are available only from a Yamaha dealer have been designed tested and ap proved by Yamaha for us...

Page 28: ... any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are respon sible for injuries related to changes in the vehicle Aftermarket tires and rims The tires and rims that came with your WolverineX2 were designed to match the performance capabilities and to provide the best combination of handling braking and comfort Other tire...

Page 29: ...4 5 6 8 3 7 9 10 1 1 Winch YXE85WTZN 2 Front shock absorber 3 Fuses 4 Door 5 Shoulder bolster 6 Seat belt 7 Cargo bed 8 Spark arrester 9 Rear shock absorber 10 Engine oil tank 11 Brake fluid reservoir UBAN12E0 book Page 1 Wednesday June 30 2021 2 17 PM ...

Page 30: ...10 7 4 1 Brake tail light 2 Seat belt 3 Transmission oil dipstick 4 Rearview mirror YXE85WTZN 5 Battery 6 Air filters 7 Headlight 8 Coolant reservoir 9 Fuel tank cap 10 Oil filter cartridge UBAN12E0 book Page 2 Wednesday June 30 2021 2 17 PM ...

Page 31: ... System switch 2 Steering wheel 3 Main switch 4 Winch switch YXE85WTZN 5 Multi function meter unit 6 Passenger handhold 7 Glove compartment 8 Auxiliary DC jack 9 Storage compartment 10 Drive select lever 11 Parking brake lever 12 Accelerator pedal 13 Brake pedal 14 Steering wheel position adjusting lever 15 Light switch 16 On Command drive knob UBAN12E0 book Page 3 Wednesday June 30 2021 2 17 PM ...

Page 32: ...ights and the multi function meter can be confirmed at this time EBU31241 Off position All electrical circuits are switched off The key can be removed EBU31251 Start position The electric starter is engaged by turning and holding the key in this position Release the key when the engine starts 1 Main switch 2 Off position 3 On position 4 Start position 1 2 3 4 UBAN12E0 book Page 1 Wednesday June 30...

Page 33: ... the drive select lever is in the R position EBU31310 Parking brake indicator light This indicator light comes on when the park ing brake is applied 1 Differential gear lock indicator light 2 Low range indicator light L 3 High range indicator light H 4 Neutral indicator light N 5 Reverse indicator light R 6 Parking brake indicator light 7 Drivetrain icon 8 High beam indicator light 9 Electric Powe...

Page 34: ...rn off When 4WD is selected is displayed And when 4WD with differential lock is selected is dis played TIP See pages 5 15 and 7 6 for more informa tion on selecting the drive mode Due to the synchronizing mechanism in the differential gear case the drivetrain icon may not come on until the vehicle starts moving When using the On Command drive knob to change to from DIFF LOCK the drive train icon a...

Page 35: ...engine and allow it to cool See page 9 57 TIP When the coolant temperature is too cold engine power is restricted After the coolant temperature warning light goes off release the accelerator pedal and then the vehicle can be operated normally If you continue to drive the vehicle while the engine is overheating a buzzer will sound The coolant temperature warning light can be checked by turning the ...

Page 36: ...ht remains on have a Yamaha dealer check the vehicle EBU33041 Electric Power Steering warning light EPS This warning light comes on when the key is turned to on and then goes off once the engine is started If the warning light re mains on or comes on after the engine is started the EPS system may not be working correctly When this occurs have a Yamaha dealer check the EPS system The electrical cir...

Page 37: ...en the key is turned to on to remind the occupants to fasten their seat belt The reminder light stays on until the driver seat belt is properly latched If the reminder light does not come on when the key is turned to on or if the reminder light remains on after the driver seat belt is properly latched have a Yamaha dealer check the electrical circuit EBU37613 Multi function meter unit 1 Speedomete...

Page 38: ...PH and km h turn the key to off then while holding the SELECT button pushed turn the key to on Odometer and tripmeters The odometer shows the total distance trav eled by the vehicle The tripmeters show the distance traveled since they were last reset The tripmeters can be used to record the distance traveled on a single trip or to estimate the distance that can be traveled with a full tank of gas ...

Page 39: ...e tripmeters will reset and continue counting after 9999 9 is reached Clock hour meter voltage display and coolant temperature display The clock displays time in 12 hour format The hour meter shows the total time the en gine has been running The voltage display shows the battery voltage The coolant tem perature display shows the temperature of the coolant 1 Clock Hour meter Voltage display Coolant...

Page 40: ...he min ute digits will start flashing 5 Push the RESET button to set the min utes 6 Push the SELECT button and then re lease it to start the clock Voltage display This display shows the battery voltage If the battery voltage is less than 10 volts Lo is displayed and if the voltage is above 18 volts Hi is displayed NOTICE ECB03570 If the voltage display indicates Lo or Hi there may be trouble with ...

Page 41: ...nues to rise the message Hi will flash TIP The coolant temperature display can be set to C or F To switch the temperature units turn the key to off then while holding the RESET button pushed turn the key to on The radiator fan turns on and off automati cally according to the coolant temperature Speed management icon This indicator comes on when the speed lim iter is turned on See page 5 13 1 Coola...

Page 42: ...US gal 2 09 Imp gal of fuel re mains Refuel as soon as possible TIP If the electrical circuit for the fuel gauge is not working correctly all display segments will flash repeatedly Have a Yamaha dealer check the vehicle Brightness control mode This mode allows you to adjust the brightness of the multi function meter unit when the ve hicle is stopped 1 Fuel gauge 1 1 Brightness level display 1 UBAN...

Page 43: ... electrical circuits If a problem is detected in any of those cir cuits the engine trouble warning light will come on or flash and the display will indicate an error code If the display indicates an error code note the code number and have a Yamaha dealer check the vehicle NOTICE ECB00812 If the multi function display indicates an error code the vehicle should be checked as soon as possible in ord...

Page 44: ...e position the vehicle s top speed is limited to approximately 40 km h 25 mph WARNING This system works via the electronic throt tle valve and cannot slow the vehicle Use the brakes to slow the vehicle EWB04200 1 System key gray 1 1 Speed Management System switch 1 off 2 on 3 On position 1 2 3 1 UBAN12E0 book Page 13 Wednesday June 30 2021 2 17 PM ...

Page 45: ...k to on before Speed Management System changes are recog nized by the vehicle WARNING EWB04210 Before using the system key stop the en gine Remove the system key immediately after use otherwise the switch may change po sitions when driving over bumpy roads or fall out and be lost EBU31391 Light switch Set the switch to to turn on the low beam and the taillights Set the switch to to turn on the hig...

Page 46: ... EBU39431 Winch switch YXE85WTZN This switch is used when operating the winch page 5 37 Read this manual and the Winch Owner s Manual completely before operating the winch switch EBU39121 On Command drive knob 2WD 4WD DIFF LOCK Stop the vehicle and move the On Command drive knob to change the drive mode to two wheel drive four wheel drive or four wheel 1 Winch switch YXE85WTZN 1 1 On Command drive...

Page 47: ...lied to the front and rear wheels with the differ ential gear locked Unlike standard four wheel drive all wheels turn at the same speed regardless of traction TIP Maximum vehicle speed is limited to approx imately 65 km h 40 mi h when DIFF LOCK is selected EBU31413 Accelerator pedal Press the accelerator pedal to increase en gine speed and thus vehicle speed Release the accelator pedal and spring ...

Page 48: ...automatically reduced TIP When the brake pedal is pressed and then the accelerator pedal is pressed the brake over ride system will not engage EBU35642 Parking brake lever Setting the parking brake lever will help keep the vehicle from moving while parked To engage the parking brake pull the lever firmly 1 Brake pedal 1 1 Parking brake lever 2 Release button 3 Pull to set 1 2 3 UBAN12E0 book Page ...

Page 49: ... brake engaged a buzzer will sound EBU31441 Drive select lever The drive select lever is used to shift the transmission into the low high neutral and reverse positions See page 7 3 EBU31451 Fuel tank cap Remove the fuel tank cap when refueling To open turn counterclockwise When finished refueling install the fuel tank cap by screwing it down clockwise 1 Drive select lever 1 1 Fuel tank cap 1 UBAN1...

Page 50: ...ion lift the front of the cushion and then pull the cushion off To install the seat cushion insert the projec tions on the rear of the seat cushion under the seat frame and then insert the projection on the front of the cushion into the grommet while pushing the cushion downward Make sure the seat is properly secured before start ing off WARNING If the seat is loose the passenger could fall EWB042...

Page 51: ... seat may sud denly change position which may lead to an accident EWB03990 To adjust the driver seat position pull the driver seat position adjusting lever upward and move the seat to the desired position TIP Adjust the driver seat position and make sure it is locked in place before starting off 1 Driver seat position adjusting lever 2 Driver seat 1 2 UBAN12E0 book Page 20 Wednesday June 30 2021 2...

Page 52: ...osi tion which may lead to an accident EWB04000 To adjust the steering wheel position pull the steering wheel position adjusting lever and move the steering wheel to the desired posi tion TIP Adjust the steering wheel position before starting off EBU36953 Rearview mirror YXE85WTZN TIP Adjust the rearview mirror before starting off 1 Steering wheel position adjusting lever 1 1 Rearview mirror YXE85...

Page 53: ...ed a buzzer will sound If the vehicle is driven without the driver seat belt fastened engine power will be lim ited EBU31503 Glove compartment Store lightweight or frequently used items such as your driving gloves or vehicle docu ments in this compartment 1 Unlock 2 Open Glove compartment load limit 5 0 kg 11 lb 1 2 UBAN12E0 book Page 22 Wednesday June 30 2021 2 17 PM ...

Page 54: ...toring any documents in the storage compartments be sure to wrap them in a plastic bag so that they will not get wet When washing the vehicle be careful not to let any water enter the storage compartments NOTICE ECB02241 To protect from damage do not put metal items like tools or sharply edged items di rectly in the storage compartment If these items must be stored wrap them in appro priate cushio...

Page 55: ...e contents may spill and the glass contain ers may be thrown about and break and possibly injure people in the vehicle dur ing sudden braking or an accident Do not place any other items than seal able plastic containers in the cup hold ers otherwise they may be thrown about and possibly injure people in the vehicle during sudden braking or an ac cident 1 Storage compartment Maximum load limit Cent...

Page 56: ...xceed the specified maximum load limits Heavier cargo could cause loss of control because of improper weight balance There are four cargo hooks in the cargo bed 1 Cup holder 1 1 Cargo hook 1 Cargo hook Maximum load limit 272 0 kg 600 lb 1 1 UBAN12E0 book Page 25 Wednesday June 30 2021 2 17 PM ...

Page 57: ...open Pull the latch and then lower the tailgate To close Lift the tailgate to the original position and then push the tailgate to securely lock it in place Lifting and lowering the cargo bed To lift Pull up the cargo bed release lever on the left or right side of the vehicle and then slowly lift up the cargo bed until it stops 1 Tailgate 2 Latch 1 2 1 Cargo bed release lever 1 UBAN12E0 book Page 2...

Page 58: ...peration Never touch the com pression damping force adjusting bolt and screw the rebound damping force adjusting screw or the oil reservoir with your bare hand or skin until suspension components have cooled Always adjust the shock absorber as semblies on the left and right side to the same setting Uneven adjustment can cause poor handling and loss of stability which could lead to an accident NOTI...

Page 59: ... make this adjustment The spring preload setting is determined by measuring distance A shown in the illustra tion The shorter distance A is the higher the spring preload the longer distance A is the lower the spring preload With each complete turn of the adjusting nut distance A is changed by 1 5 mm 0 06 in 1 Locknut 2 Spring preload adjusting nut 3 Special wrench 1 2 3 b a Spring preload setting ...

Page 60: ...e Turn the rebound damping force adjusting screw in direction a to increase the rebound damping force and thereby harden the damp ing and in direction b to decrease the re bound damping force and thereby soften the damping 1 Distance A Tightening torque Locknut 30 N m 3 0 kgf m 22 lb ft 1 1 Rebound damping force adjusting screw 1 b a UBAN12E0 book Page 29 Wednesday June 30 2021 2 17 PM ...

Page 61: ...g force and thereby soften the compression damp ing turn the adjusting bolt in direction b TIP When adjusting the damping force settings turn the adjuster in direction a until it stops and then count the turns in direction b Rebound damping setting Minimum soft 30 click s in direction b Standard 14 click s in direction b Maximum hard 1 click s in direction b 1 Fast compression damping force adjust...

Page 62: ... adjuster in direction a until it stops and then count the clicks in direction b WARNING EWB00411 These shock absorber assemblies contain highly pressurized nitrogen gas Read and understand the following information be fore handling the shock absorber assem blies Do not tamper with or attempt to open the cylinder assemblies 1 Slow compression damping force adjusting screw b a 1 Slow compression da...

Page 63: ...force adjusting bolt and a slow compression damping force adjusting screw WARNING EWB02492 Suspension components become hot during operation Never touch the com pression damping force adjusting bolt and screw the rebound damping force adjusting screw or the oil reservoir with your bare hand or skin until suspension components have cooled Always adjust the shock absorber as semblies on the left and...

Page 64: ...ion and in direction b to decrease the spring preload and thereby soften the suspen sion TIP A special wrench can be obtained at a Yamaha dealer to make this adjustment The spring preload setting is determined by measuring distance A shown in the illustra tion The shorter distance A is the higher the spring preload the longer distance A is the lower the spring preload With each complete turn of th...

Page 65: ...se the rebound damping force and thereby harden the damp ing and in direction b to decrease the re bound damping force and thereby soften the damping Spring preload setting Minimum soft Distance A 362 5 mm 14 27 in Standard Distance A 354 5 mm 13 96 in Maximum hard Distance A 348 5 mm 13 72 in 1 Distance A 1 Tightening torque Locknut 30 N m 3 0 kgf m 22 lb ft 1 Rebound damping force adjusting scre...

Page 66: ...g force and thereby soften the compression damp ing turn the adjusting bolt in direction b TIP When adjusting the damping force settings turn the adjuster in direction a until it stops and then count the turns in direction b Rebound damping setting Minimum soft 30 click s in direction b Standard 10 click s in direction b Maximum hard 1 click s in direction b 1 Fast compression damping force adjust...

Page 67: ...ften the compression damping turn the adjusting screw in direction b TIP When adjusting the damping force settings turn the adjuster in direction a until it stops and then count the clicks in direction b 1 Slow compression damping force adjusting screw b a 1 Slow compression damping force settings Minimum soft 18 click s in direction b Standard 12 click s in direction b Maximum hard 1 click s in d...

Page 68: ... or damage the cylinders in any way Cylinder damage will result in poor damping performance Do not dispose of a damaged or worn out shock absorber assembly yourself Take the shock absorber assembly to a Yamaha dealer for any service EBU38930 Winch YXE85WTZN WARNING EWB04320 To reduce the risk of injury or death read and follow the Winch Owner s Manual pri or to use Never let anyone come between th...

Page 69: ...ling Al low the winch motor to cool and the bat tery to recharge between uses EBU31552 Trailer hitch bracket and receiver This vehicle is equipped with a trailer hitch bracket and a 2 5 cm receiver for a stan dard trailer hitch Trailer towing equipment can be obtained at a Yamaha dealer See page 7 8 for loading information 1 Trailer hitch bracket 2 Receiver 1 2 UBAN12E0 book Page 38 Wednesday June...

Page 70: ...sert the accessory power plug 6 Turn the accessory on TIP Turn off the accessory before plugging in to unplugging from the jack When the auxiliary DC jack is not being used cover it with the cap NOTICE ECB02251 Do not use accessories requiring more than the stated maximum capacity Do ing so may overload the circuit and cause the fuse to blow If accessories are used while the head lights are on and...

Page 71: ...t gets hot because the jack can be dam aged EBU38032 Yamaha Adventure Pro powered by Magellan for USA This vehicle is equipped with a connector for a GPS and navigation display See your Yamaha dealer or visit shopyamaha com for details UBAN12E0 book Page 40 Wednesday June 30 2021 2 17 PM ...

Page 72: ...accident or equipment damage Do not operate the vehicle if you find any problem If a problem can not be corrected by the procedures provided in this manual have the vehicle inspected by a Yamaha dealer Pre operation checklist ITEM ROUTINE PAGE Brakes Check operation free play fluid level and fluid leakage Fill with DOT 4 brake fluid if necessary 6 3 9 37 9 41 Parking brake Check for proper operati...

Page 73: ...hold Check for stability and proper fastening 6 7 8 8 Steering Check for proper operation 6 7 Fittings and fasteners Check all fittings and fasteners 6 7 Instruments lights and switches Check for proper operation 4 3 5 2 6 7 9 53 9 54 Wheels and tires Check tire pressure and for wear and damage 6 7 9 45 9 46 Axle boots Check for damage 9 28 Winch YXE85WTZN Confirm winch hook and rope are not dangl...

Page 74: ...Brake fluid leakage Check to see if any brake fluid is leaking out of the pipe joints or the brake fluid reservoir Apply the brakes firmly for one minute If there is any leakage have the vehicle inspected by a Yamaha dealer Brake operation Check the operation of the brakes at the start of every drive Test the brakes at slow speed after starting out to make sure they are work ing properly If the br...

Page 75: ...ately 4 Be sure the fuel tank cap is closed se curely WARNING EWB02532 Gasoline is poisonous and can cause inju ry or death Handle gasoline with care Never siphon gasoline by mouth If you should swallow some gasoline or inhale a lot of gasoline vapor or get some gasoline in your eyes see your doctor immediately If gasoline spills on your skin wash with soap and water If gasoline spills on your clo...

Page 76: ...ch the container with the fuel dispenser nozzle Keep fuel dispenser nozzle in contact with container inlet when fill ing WARNING Never refill a fuel container in the bed of any vehicle Fire may result from a build up of static electricity The discharge of this build up while refueling can cause a spark and ignite the gasoline EWB03270 EBU35680 Engine oil Make sure the engine oil is at the specifie...

Page 77: ...tor pedal is not in correct work ing order have the vehicle inspected before starting off EBU31800 Seat belts Make sure that the seat belts are not frayed torn stretched or damaged The seat belts must move smoothly when pulled out and re tract on its own when released The seat belts must also lock up when quickly pulled out The latch plate should click securely into the buckle and release when the...

Page 78: ...operation EBU31832 Fittings and fasteners Always check the tightness of chassis fittings and fasteners before starting off Take the ve hicle to a Yamaha dealer or refer to the Ser vice Manual for correct tightening torque EBU31840 Instruments lights and switches Check that all instruments lights and switch es are working properly Correct if necessary EBU31851 Control cables When driving in cold we...

Page 79: ...me on both sides and must be adjust ed according to vehicle loading conditions Set the tire pressure as specified below WARNING Operation of this vehicle with improper tire pressure may cause severe injury or death from loss of control or roll over Tire pressure below the minimum specified could also cause the tire to dis lodge from the rim under severe driving conditions EWB04120 1 Tire pressure ...

Page 80: ...si Front Minimum 76 0 kPa 0 760 kgf cm 11 0 psi Rear Minimum 90 0 kPa 0 900 kgf cm 13 0 psi VEHICLE LOAD of 200 0 525 0 kg 441 1160 lb FRONT Recommended 97 0 kPa 0 970 kgf cm 14 0 psi REAR Recommended 152 0 kPa 1 520 kgf cm 22 0 psi Front Minimum 90 0 kPa 0 900 kgf cm 13 0 psi Rear Minimum 145 0 kPa 1 450 kgf cm 21 0 psi Vehicle load is total weight of operator pas sengers accessories cargo and tr...

Page 81: ... parts in the engine wear and polish them selves to achieve the correct operating clear ances During this period prolonged full throttle op eration or any condition that might result in excessive engine heating must be avoided However momentary 2 3 seconds maxi mum full throttle operation under load does not harm the engine Each full throttle acceleration sequence should be followed with a substan...

Page 82: ... started in any gear if the brake pedal is applied However it is recommended to shift into neutral before starting the engine 5 With your foot off the accelerator pedal start the engine by turning the key to start If the engine fails to start release the key and then try starting it again Wait a few seconds before the next attempt Each attempt should be as short as possible to preserve battery ene...

Page 83: ...cur Improper gear selection may shorten the life of V belt Shifting neutral to high and high to low 1 Stop the vehicle and take your foot off the accelerator pedal 2 Apply the brake pedal then shift by mov ing the drive select lever along the shift guide Make sure that the drive select le ver is completely shifted into position 3 Release the parking brake if applied 4 Release the brake pedal and p...

Page 84: ...ake your foot off the ac celerator pedal and check behind you 2 Apply the brake pedal 3 Shift from neutral to reverse by moving the drive select lever along the shift guide When in reverse the reverse indicator light should be on and the reverse light portion of each taillight should be on in white If the lights do not come on ask a Yamaha dealer to inspect the electri cal circuits Due to the sync...

Page 85: ...people or obstacles and then release the brake pedal 6 Press the accelerator pedal gradually and continue to watch to the rear while back ing 1 Drive select lever 2 L Low range 3 H High range 4 N Neutral 5 R Reverse 1 2 5 4 3 UBAN12E0 book Page 5 Wednesday June 30 2021 2 17 PM ...

Page 86: ...elected drive mode The drive train icon and the differential gear lock indicator light come on as follows Knob position Indication Drive mode 2WD two wheel drive Power is supplied to the rear wheels 4WD four wheel drive Power is supplied to the rear and front wheels DIFF LOCK four wheel drive with the differential gear locked Power is supplied to the rear and front wheels and the differential gear...

Page 87: ... and forth will help the differential gear lock to engage or disengage Driving with the differential gear not properly engaged or disengaged e g when the differential gear lock indicator light and the drive train icon are flashing will cause the vehicle speed to be limited until the differential gear is completely engaged or disengaged To protect the drivetrain from damage maximum vehicle speed is...

Page 88: ...ler hitch drawbar designed for use with a 2 5 cm receiver See page 5 38 WARNING EWB04260 Improper loading or towing can increase the risk of loss of control an overturn or other accident Keep weight in the cargo bed centered side to side and as low and as far for ward as possible Top heavy loads in crease the risk of overturn Be sure cargo is secured a loose load could change handling unexpectedly...

Page 89: ...ou are carrying heavier loads or when towing a trailer WARNING EWB03320 Carrying loads or towing a trailer can in crease the risk of loss of control an over turn or other accident To reduce the risk of an accident Reduce speed operate in low gear only and allow more room to stop A heavier vehicle takes longer to stop Avoid hills and rough terrain Choose terrain carefully Use extreme caution when t...

Page 90: ... for that product and only attach to the hitch or hitch bracket of the WolverineX2 WARNING Improperly pulling can cause serious injury or death Never exceed the pulling load limit of the WolverineX2 Avoid pulling on inclines EWB03330 Pulling objects on the ground can be more hazardous than pulling a trailer It may be dif ficult to predict how the load will affect vehicle operation That effect coul...

Page 91: ...KNOW YOUR VEHICLE This off road vehicle will handle and maneu ver differently from cars ATVs go carts golf cars and grounds keeping vehicles The WolverineX2 has higher ground clearance and other features to handle rugged terrain and as a result can overturn in situations where some vehicles may not This would in clude vehicles made primarily for pavement roads improved paths or grounds keeping If ...

Page 92: ...or older with a valid motor ve hicle license Check local laws for minimum age requirements The driver must be able to place both feet flat on the floorboard while seated upright with his her back against the backrest Do not drive after using drugs or alcohol Remove the ignition key when the vehicle is not in use to prevent unauthorized use of the machine Parents Many countries or states have imple...

Page 93: ...able to place both feet on the floorboard while seated upright with his her back against the backrest Your passenger must be able to reach and hold the passenger handhold Allow only one passenger in the vehicle and only in the designated passenger seat Do not carry any other passengers Do not car ry passengers in the cargo bed Do not allow someone to ride as a passen ger who has been using drugs o...

Page 94: ...changes to the ve hicle The WolverineX2 comes with a variety of fea tures to help reduce the risk of driver and pas senger injury These features work together and when properly used these features will help protect the occupants in the event of an accident If these features are not used prop erly they can cause injury 1 Seat belt 2 Shoulder bolster 3 Door 1 2 3 1 Seat belt 2 Shoulder bolster 3 Doo...

Page 95: ...d outside of the vehicle can be crushed by the vehicle cage frame Seat belts Seat belts should be worn by the driver and passenger The driver must be sure that the passenger is belted before driving Be sure the seat belt is not twisted is close fitting across the hips and chest and is latched securely Do not wear the seat belt across the abdo men or stomach Do not put the seat belt behind the back...

Page 96: ... do the follow ing 1 Hold the latch plate as you pull the belt across your lap and chest Make sure the belt is not twisted and is not caught on any portion of the vehicle your clothing or any equipment you are carrying 2 If the latch plate is not positioned in the correct location along the seat belt ad just its location up or down along the length of the belt 3 Push the latch plate into the buckl...

Page 97: ...act 6 Check if the seat belt shoulder position suits the size of the driver and passenger To adjust the seat belt shoulder position move the seat belt height adjuster left and right while pulling it toward the front of the vehicle and slide it up and down 7 To release the buckle firmly press the re lease button Doors The doors are designed to reduce the likeli hood that you will stick your leg out...

Page 98: ...andhold The passenger handhold is provided to grip during operation to maintain proper position and balance Holding onto the handhold helps to reduce the likelihood that the pas senger puts a hand outside the vehicle if the vehicle begins to tip The driver should make sure the passenger is holding onto the handhold with both hands before operating the vehicle Adjusting the handhold position The ha...

Page 99: ...holes in the handhold bar with the holes in the handhold supports 3 Insert the pins into the holes and secure them with the wire loops Make sure that the handhold is properly secured before starting off 1 Passenger handhold 2 Locking pin 1 2 1 Handhold bar 2 Handhold support 1 2 2 UBAN12E0 book Page 9 Wednesday June 30 2021 2 17 PM ...

Page 100: ...orboard allows you to brace your feet which helps you keep your body in the vehicle in the event of an accident or rollover Keep your feet on the floorboard during operation Steering wheel Keep both hands on the steering wheel Do not hold the steering wheel with your thumbs inside the rim Keep your palms on the out side of the steering wheel Similar to other off road vehicles if the WolverineX2 hi...

Page 101: ...s quick motion could injure your thumbs or wrist if your thumbs or hand s are inside the steering wheel Grip the steering wheel so that your thumbs will not be hit by the spokes As an example see the illustra tion CORRECT GRIP EXAMPLE INCORRECT GRIP EXAMPLE UBAN12E0 book Page 11 Wednesday June 30 2021 2 17 PM ...

Page 102: ...uries if any part of you is outside the vehicle cage frame pro tective structure during a rollover Help protect you if outside objects intrude inside the vehicle during operation Help protect you in the event of vehicle im pact with an obstacle Wear eye protection when operating or riding in the vehicle to reduce the risk of a serious accident or injury Eye protection such as a face shield or gogg...

Page 103: ...urn Avoid higher speeds until you are thoroughly familiar with the oper ation of your vehicle Remember driving ag gressively or making abrupt maneuvers even on flat open areas can cause side rollovers Become familiar with the way the vehicle feels in low and high ranges first in two wheel drive 2WD and then in four wheel drive 4WD and four wheel drive with the differen tial locked DIFF LOCK Steeri...

Page 104: ... rollover For example if you feel the back of the vehicle start to slide to your right steer to the right If you think or feel that the vehicle may tip or roll keep your body completely inside the protective structure of the vehicle Brace yourself by pressing your feet firmly on the floorboard and keep a firm grip on the steering wheel or passenger handhold Do not put your hands or feet outside of...

Page 105: ... loose or slippery surfaces Engine braking Engine compression braking is designed to assist you when operating your WolverineX2 off road With this feature the engine helps slow the vehicle down after you take your foot off the accelerator Engine braking is more noticeable in four wheel drive Application of vehicle brakes provides additional stopping power Leaving the vehicle Do not get out of the ...

Page 106: ... pedal 2 Put the vehicle in DIFF LOCK 3 Turn the key to off 4 With the brake pedal applied set the parking brake 5 Block the front and rear wheels with rocks or other objects Loading The total weight of operator passenger ac cessories cargo trailer tongue weight and the vehicle itself must not exceed 1300 kg 2866 lb Vehicle loading can affect handling See page 7 8 EBU33553 Operation on different s...

Page 107: ...n sense and remember that some hills are too steep for you to climb or descend Use proper driving techniques to avoid rearward for ward or sideways rollovers on hills and slopes Drive straight up and down inclines not across them If crossing a hill is unavoidable drive slowly Turn downhill immediately if you feel the vehicle may tip If you think or feel the vehicle may tip or roll Brace yourself b...

Page 108: ...o stop Do not at tempt to turn the vehicle around With your foot on the brake pedal look behind you and plan your descent Shift the drive select lever into reverse so you can use engine braking to slow your descent Release the brake and be gin to coast down the hill Use engine braking as much as possible gently applying the brakes when necessary Downhill Check the terrain carefully before going do...

Page 109: ...vehicle airborne as injury loss of control and damage to the vehicle could occur Pavement This vehicle is designed for off road use only Avoid paved surfaces Turn gradually and go slowly if you must drive on pavement Water If you must cross shallow slow moving water up to the depth of the vehicle s floorboard choose your path carefully to avoid sharp drop offs large rocks or slippery surfaces that...

Page 110: ...ol slow down and put the vehicle in four wheel drive before driving on a slippery surface and plan your path to avoid making abrupt ma neuvers If you feel the vehicle begin to slide sideways or fishtail rear wheel sliding steer into the di rection of the slide if possible to regain direc tional control For example if you feel the back of the vehicle start to slide to your right steer to the right ...

Page 111: ...where it is safe to do so Set the parking brake and get out to inspect the area thoroughly Look from both your approach side and exit side If you believe you can continue safely choose the path that will allow you to get over the ob stacle and at as close to a right angle as pos sible to minimize vehicle tipping Go only fast enough to maintain your momentum but still give yourself plenty of time t...

Page 112: ...hile using the ve hicle If you are not familiar with vehicle service have a Yamaha dealer perform the service WARNING EWB02563 Turn off the engine when performing main tenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while servicing can lead to eye injury burns fire o...

Page 113: ... owner with the necessary information for completing your own preventive maintenance and minor repairs Tools such as a torque wrench and other equipment are required for certain service items If you do not have a torque wrench available during a service operation requiring one take your vehicle to a Yamaha dealer to check the torque settings and adjust them as necessary 1 Owner s Manual 1 UBAN12E0...

Page 114: ...ol system NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 240 150 1300 800 2500 1600 2500 1600 5000 3200 hours 15 80 160 160 320 1 Fuel line Check fuel hose for cracks or damage Replace if necessary 2 Valves Check valve clearance and adjust if neces sary Every 5000 km 3200 mi 3 Spark plugs Check condition Adjust gap and clean Replace if necessary 4 Breather system Check...

Page 115: ... s if necessary 7 Evaporative emis sion control sys tem Check control system for damage Replace if necessary 8 Spark arrester Clean NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 240 150 1300 800 2500 1600 2500 1600 5000 3200 hours 15 80 160 160 320 UBAN12E0 book Page 4 Wednesday June 30 2021 2 17 PM ...

Page 116: ...t Every 2 years 2 Primary air filter foam Clean Replace if necessary Every 300 600 km 200 400 mi more often in wet or dusty condi tions Secondary air fil ter paper Replace Every 2000 5000 km 1200 3000 mi more often in wet or dusty condi tions 3 Engine oil Change warm engine before draining 4 Engine oil filter cartridge Replace 5 Transmission oil Check oil level and for leakage Change 6 Final gear ...

Page 117: ...ke pad wear Correct if necessary Replace pads if worn to the limit 11 Brake fluid Change Every 2 years 12 Accelerator pedal Check operation and free play 13 V belt Check operation Check for wear cracks or damage 14 Primary sheave spacer Clean and lubricate with polyurea grease Check for wear cracks or damage and re place if necessary NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6...

Page 118: ...just if necessary 19 Stabilizer bushes Check for cracks or other damage and re place if necessary 20 Rear knuckle up per and lower piv ots Lubricate with lithium soap based grease 21 Engine mounts Check for cracks or damage Check bolt tightness 22 Front and rear axle boots Check for cracks or other damage and re place if necessary NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 ...

Page 119: ...place the internal components of the brake master cylinder and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged 23 Fittings and fas teners Check all chassis fittings and fasteners Correct if necessary NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 240 150 1300 800 2500 1600 2500 1600 5000 3200 hours 15 80 160 160 32...

Page 120: ...340 Hood To remove 1 Pull the tab on each hood lock up and then turn the hood locks 1 4 turn clock wise 2 Remove the hood 1 Tab 1 1 Tab 2 Hood lock 1 Hood 1 2 1 UBAN12E0 book Page 9 Wednesday June 30 2021 2 17 PM ...

Page 121: ... oil filter Check the engine oil level regularly In addi tion the oil must be changed and the filter re placed at the intervals specified in the periodic maintenance chart NOTICE ECB03020 Do not use oils with a diesel specifica tion of CD or oils of a higher quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign material en ters the oil ...

Page 122: ...wipe the dipstick with a clean rag 5 Insert the dipstick back into the oil tank without screwing it in and then remove it again to check the oil level TIP The engine oil level should be between the tip of the dipstick and the maximum level mark 6 If the oil level is not between the tip of the dipstick and the maximum level mark add sufficient oil of the recommended type to raise it to the correct ...

Page 123: ... the used engine oil 5 Remove the engine oil tank filler cap and the cylinder head cap 6 Remove the engine oil tank drain bolt and its gasket to drain the engine oil from the oil tank Use a trough or a similar object as shown to prevent oil from spilling on the frame 1 Engine oil tank filler cap 2 Cylinder head cap 2 1 1 Engine oil tank drain bolt 2 Gasket 2 1 UBAN12E0 book Page 12 Wednesday June ...

Page 124: ...ngine oil tank drain bolt and their new gaskets and then tighten the bolts to the specified torques 10 Add 2 50 L 2 64 US qt 2 2 Imp qt of the recommended engine oil to the oil tank 1 Trough 1 1 Engine oil drain bolt 2 Gasket Tightening torques Engine oil drain bolt 20 N m 2 0 kgf m 15 lb ft Engine oil tank drain bolt 9 N m 0 9 kgf m 6 6 lb ft 2 1 UBAN12E0 book Page 13 Wednesday June 30 2021 2 17 ...

Page 125: ...d down 15 Install and tighten the engine oil tank filler cap 16 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking immediately turn the engine off and check for the cause 17 Turn the engine off wait at least 10 min utes and then check the oil level and cor rect it if necessary 18 Lower the cargo bed To change the engine oil and oil filter ...

Page 126: ...cedure 5 Remove the oil filter cartridge with an oil filter wrench Make sure that the O ring is removed together with the oil filter car tridge If the O ring remains attached to the crankcase oil leakage may occur 1 Right rear panel 2 Bolt A 3 Bolt B 4 Bolt C 5 Quick fastener screw 4 1 2 3 5 4 1 Bolt B 1 UBAN12E0 book Page 15 Wednesday June 30 2021 2 17 PM ...

Page 127: ...TIP Make sure that the O ring is properly seated 7 Install the new oil filter cartridge with an oil filter wrench and then tighten it to the specified torque with a torque wrench 1 Oil filter wrench 2 Oil filter cartridge 1 2 1 O ring Tightening torque Oil filter cartridge 17 N m 1 7 kgf m 13 lb ft 1 UBAN12E0 book Page 16 Wednesday June 30 2021 2 17 PM ...

Page 128: ...to steps 9 17 of the To change the en gine oil section for the oil filling procedure 9 Install the right rear panel by installing the bolts and quick fastener screws and then tighten the bolts to the specified torque 1 Torque wrench 1 1 Right rear panel 2 Bolt A 3 Bolt B 4 Bolt C 5 Quick fastener screw 4 1 2 3 5 4 UBAN12E0 book Page 17 Wednesday June 30 2021 2 17 PM ...

Page 129: ...ull advantage of the base oil s qualities and blend in the ideal bal ance of additives to make sure the final oil clears our performance standards Thus Yamalube mineral semisynthetic and syn thetic oils have their own distinct characters and value Yamaha s experience gained over many years of research and development into oil since the 1960 s helps make Yamalube the best choice for your Yamaha eng...

Page 130: ...nsmission If necessary clean the filler cap and surrounding area To check the transmission oil level 1 Park the vehicle on a level surface 2 Remove the passenger seat cushion 3 Pull the tab to lift up the rubber cover 4 Remove the transmission oil dipstick and wipe it clean Recommended oil YAMALUBE SAE 80W 90 API GL 5 Hypoid gear oil Oil quantity 1 40 L 1 48 US qt 1 23 Imp qt 1 Rubber cover 1 UBAN...

Page 131: ...um and maximum level marks 6 If the oil level is at or below the minimum level mark add oil TIP Add a sufficient amount to raise to the maxi mum level mark but do not overfill 7 Install the dipstick 8 Install the rubber cover 1 Transmission oil dipstick 2 Maximum level mark 3 Minimum level mark 1 2 3 1 Arrow mark 1 UBAN12E0 book Page 20 Wednesday June 30 2021 2 17 PM ...

Page 132: ...ately when the drain bolt is loosened Take care not to lose the bolt 4 After draining the oil install the transmis sion oil drain bolt with a new gasket 5 Tighten the drain bolt to the specified torque 6 Refill the transmission with the specified amount of the recommended oil 7 Install the dipstick 1 Transmission oil drain bolt 2 Gasket 2 1 Tightening torque Transmission oil drain bolt 20 N m 2 0 ...

Page 133: ...g the final gear oil make sure that no foreign material en ters the final gear case If necessary clean the final gear oil filler bolt and surrounding area Checking the final gear oil level 1 Park the vehicle on a level surface 2 Remove the final gear oil filler bolt and its gasket and then check the oil level in the final gear case The oil level should be at the brim of the filler hole 1 Arrow mar...

Page 134: ... Changing the final gear oil 1 Park the vehicle on a level surface 2 Place an oil pan under the final gear case to collect the used oil 3 Remove the final gear oil filler bolt the fi nal gear oil drain bolt and their gasket to drain the oil 1 Final gear oil 2 Gasket 3 Final gear oil filler bolt 4 Correct oil level 2 4 3 1 Tightening torque Final gear oil filler bolt 22 N m 2 2 kgf m 16 lb ft 1 Fin...

Page 135: ...the differential gear oil at the intervals specified in the period ic maintenance chart NOTICE ECB03600 When checking or changing the differen tial gear oil make sure that no foreign ma terial enters the differential gear case If necessary clean the differential gear oil filler bolt and surrounding area Checking the differential gear oil level 1 Park the vehicle on a level surface Tightening torqu...

Page 136: ...d its gasket and then tighten the bolt to the specified torque Changing the differential gear oil 1 Park the vehicle on a level surface 2 Place an oil pan under the differential gear case to collect the used oil 3 Remove the differential gear oil filler bolt the differential gear oil drain bolt and their gasket to drain the oil 1 Differential gear oil filler bolt 2 Gasket 3 Differential gear oil 4...

Page 137: ... check for the cause EBU32993 Coolant The coolant level should be checked regular ly In addition the coolant must be changed at the intervals specified in the periodic main tenance chart 1 Differential gear oil drain bolt 2 Gasket Tightening torque Differential gear oil drain bolt 20 N m 2 0 kgf m 15 lb ft 1 2 Tightening torque Differential gear oil filler bolt 23 N m 2 3 kgf m 17 lb ft Recommende...

Page 138: ... not use hard water or salt water since they are harmful to the engine To check the coolant level 1 Park the vehicle on a level surface 2 Wait for the engine to cool for an accurate reading 3 Look at the coolant level in the coolant reservoir 4 If the coolant is at or below the minimum level mark remove the coolant reservoir cap and add coolant to the maximum lev el mark 5 Install the reservoir ca...

Page 139: ...by a Yamaha dealer EBU35121 Checking the spark plugs The spark plug is an important engine com ponent which should be periodically checked preferably by a Yamaha dealer Since heat and deposits will cause any spark plug to slowly erode the spark plugs should be removed and checked in accordance with the periodic maintenance chart for the emis sion control system In addition the condition of the spa...

Page 140: ...maha dealer check the vehicle If a spark plug shows signs of electrode ero sion and excessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thick ness gauge and if necessary adjusted to specification Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug thre...

Page 141: ... seal on the end of the cap fits tightly To remove the spark plug cap simply twist it back and forth while pulling it out to install it twist it back and forth while pushing it in EBU37531 Air filter maintenance This model is equipped with two air filter ele ments a primary foam type air filter and a secondary paper type air filter The air filters are located under the hood The primary air filter ...

Page 142: ...ecurely to avoid the pos sibility of unfiltered air entering the engine NOTICE ECB02270 Never operate the engine with the air filter element removed Doing so would allow unfiltered air to enter causing rapid en gine wear and possible engine damage Additionally the fuel injection system would be affected resulting in poor engine performance and possible overheating To clean the primary air filter 1...

Page 143: ... Using gasoline or other flammable solvents to clean the air fil ter element can cause a fire or explo sion which could lead to serious injury EWB03360 6 Squeeze out the excess solvent NOTICE Do not twist the foam materi al when squeezing it ECB02970 1 Foam air filter 1 1 Air filter element lock plate 2 Foam air filter element 3 Air filter frame 1 2 3 UBAN12E0 book Page 32 Wednesday June 30 2021 2...

Page 144: ...ther quality foam air filter oil Do not use a spray type product The foam air filter element should be wet but not dripping 11 Pull the foam air filter element over its frame and then install the lock plate 12 Insert the primary air filter into the air filter case and then install the air filter case cover by hooking the holders onto the air filter case 13 Install the hood To replace the secondary...

Page 145: ...eck hose at the bottom of the air filter case and at the bottom of the air intake duct If dust or water collects in a check hose the air filter elements may be soiled Clean the check hose and air filter case and check the air filter elements 1 Secondary air filter 2 Screw 1 2 2 1 Air filter case check hose 1 UBAN12E0 book Page 34 Wednesday June 30 2021 2 17 PM ...

Page 146: ...ave a Yamaha dealer inspect the vehicle as the water may affect other engine parts EBU37511 Cleaning the spark arrester WARNING EWB03370 Hot exhaust system may cause burns To avoid burns or fires make sure that the en gine is stopped and the exhaust system is cool before cleaning the spark arrester Do not start the engine while cleaning the ex haust system 1 Remove the tailpipe bolts 1 Air intake ...

Page 147: ...os its from the spark arrester portion of the tailpipe and inside of the tailpipe housing 4 Install the gasket and then insert the tail pipe into the muffler and align the bolt holes TIP Make sure that the tailpipe is positioned at a 45 angle as shown 1 Tailpipe bolt 1 1 1 Tailpipe 2 Spark arrester 3 Gasket 1 2 3 UBAN12E0 book Page 36 Wednesday June 30 2021 2 17 PM ...

Page 148: ...ge Brake service should be performed by a Yamaha dealer WARNING EWB02572 Operating with improperly serviced or ad justed brakes could lead to a loss in brak ing ability and an accident EBU32480 Checking the front and rear brake pads Each brake pad is provided with wear indica tor grooves which allow you to check the brake pad wear without having to disassem ble the brake To check the brake pad wea...

Page 149: ...ave a Yamaha dealer check the brake pads for wear and damage and if necessary re place them as a set EBU32501 Checking the brake fluid level Before starting off check that the brake fluid is above the minimum level mark Check the brake fluid level with the top of the reservoir level Replenish the brake fluid if necessary 1 Brake pad wear indicator groove 1 1 Minimum level mark Specified brake flui...

Page 150: ...n Be careful that water does not enter the brake fluid reservoir when refilling Wa ter will significantly lower the boiling point of the fluid and may result in vapor lock NOTICE ECB01161 Brake fluid may damage painted surfaces or plastic parts Always clean up spilled fluid immediately As the brake pads wear it is normal for the brake fluid level to gradually go down A low brake fluid level may in...

Page 151: ...ce chart There should be no free play in the brake pedal The brakes should operate smoothly and there should be no brake drag If the brakes feel soft or spongy this could in dicate air in the brake system Have a Yamaha dealer check the brake system if necessary EBU35821 Checking the accelerator pedal The accelerator pedal should operate smoothly and spring back to position when released If the ped...

Page 152: ...of the parking brake lever If the parking brake lever free play is out of specification have a Yamaha dealer ad just it EBU37480 Brake light switch adjustment The brake light switch which is activated by the brake pedal is properly adjusted when the brake light comes on just before braking takes effect 1 Accelerator pedal 2 Accelerator pedal free play 1 2 1 Parking brake lever free play 1 UBAN12E0...

Page 153: ...rake light come on later EBU32561 Cable inspection and lubrication WARNING EWB03380 Damaged cables could restrict operation which may cause an accident or injury In spect control cables frequently and re place damaged cables Corrosion can result when the outer covering of control cables becomes damaged Cables can also become frayed or kinked Lubricate the cable ends If the cables do not operate sm...

Page 154: ...re smooth operation EBU32583 Checking the stabilizer bushes The stabilizer bushes must be checked for cracks or damage at the intervals specified in the periodic maintenance chart Have a Yamaha dealer replace the stabilizer bushes if necessary Front Recommended lubricant Lithium soap based grease UBAN12E0 book Page 43 Wednesday June 30 2021 2 17 PM ...

Page 155: ...right Lubricate the knuckle upper and lower pivots with a grease gun EBU32600 Steering shaft lubrication Lubricate the pivot points Recommended lubricant Lithium soap based grease Recommended lubricant Lithium soap based grease UBAN12E0 book Page 44 Wednesday June 30 2021 2 17 PM ...

Page 156: ...ys use the same size and type of tires recommended in this owner s manual The tires that came with your Yamaha WolverineX2 were designed to match the per formance capabilities and to provide the best combination of handling braking and com fort It is best to replace all four tires at the same time If that is not possible you must re 1 Wheel nut 1 1 UBAN12E0 book Page 45 Wednesday June 30 2021 2 17...

Page 157: ...ll the wheel and the nuts 2 Lower the vehicle so that the wheel is on the ground 3 Tighten the wheel nuts in a crisscross pattern to the specified torque WARNING EWB03400 Do not reverse the rims on your Yamaha WolverineX2 to widen the track width In stalling wheels improperly increases the risk of wheel failure and accidents Front tire Size 27x9R12 NHS Manufacturer model GBC DIRT COMMANDER Rear ti...

Page 158: ...or severely burned by the sulfuric acid in battery electrolyte In case of accidental contact with battery electrolyte EXTERNAL Flush with water INTERNAL Drink large quantities of water or milk Follow with milk of magnesia beaten egg or vegetable oil Get prompt medical attention EYES Flush with water for 15 minutes and get prompt medical attention WARNING EWB03420 Batteries may produce explosive ga...

Page 159: ... s instructions or have a Yamaha dealer charge it for you Keep in mind that the battery tends to dis charge more quickly if the vehicle is equipped with optional electrical accesso ries NOTICE ECB00933 To charge a VRLA valve regulated lead acid battery a special battery charger is required Using a conventional battery charger will damage the battery To store the battery If the vehicle will not be ...

Page 160: ... Be sure the battery is fully charged 1 Place the battery in its compartment 2 Connect the positive battery lead first then the negative battery lead by install ing their bolt NOTICE When installing the battery the main switch must be off and the positive lead must be con nected before the negative lead ECB01111 3 Install the battery holding plate by install ing the bolts 4 Install the hood TIP Ma...

Page 161: ... not reverse the polarity of the jumper cables when connecting to the batteries 1 Turn the key to off 2 Remove the hood See page 9 9 3 Using a charged 12 volt battery connect the positive lead of the jumper cable to the positive terminal of the battery in the vehicle and the other end of the positive lead to the positive terminal of the charged battery 4 Connect the negative lead of the jumper cab...

Page 162: ...nd the battery in the vehicle 7 Install the hood EBU32665 Fuse replacement The fuses are located under the hood If an electrical problem is suspected check the fuses and replace if necessary General layout 1 Jumper cable negative lead 1 1 Spare fuse 2 Accessory fuse ACC 3 Main fuse 4 EPS fuse 5 Fuel injection system spare fuse 6 Fuel injection system fuse 7 Fuse box 7 6 5 4 3 2 1 UBAN12E0 book Pag...

Page 163: ...se of the specified amperage Never use any material in place of the proper fuse Using an improper fuse can cause damage to the electrical system and may lead to a fire EWB03440 1 Auxiliary DC jack fuse TERMINAL 2 Electronic throttle valve fuse ETV 3 Spare fuse 4 Headlight fuse HEAD 5 Signaling system fuse SIGNAL 6 Four wheel drive motor fuse DIFF 7 Backup fuse BACK UP for clock 8 Ignition fuse IGN...

Page 164: ... check the headlight fuse and then have a Yamaha dealer check the ve hicle TIP When the headlights are set to low beam only the top half of each lamp will illuminate When the headlights are set to high beam both halves of each lamp will illuminate Specified fuses Main fuse 50 0 A Fuel injection system fuse 10 0 A Headlight fuse 7 5 A Ignition fuse 15 0 A Auxiliary DC jack fuse 10 0 A Signaling sys...

Page 165: ...rection b EBU38040 Brake tail light This model is equipped with an LED brake tail light there are no replaceable bulbs If a light does not come on check for a loose connection check the fuses and then have a Yamaha dealer check the vehicle TIP When the transmission is shifted into reverse a white reverse light should come on 1 Headlight beam adjusting screw 1 a b 1 Headlight beam adjusting screw 1...

Page 166: ...quick easy procedure for making checks If your vehicle requires any repair take it to a Yamaha deal er The skilled technicians at a Yamaha dealer ship have the tools experience and know how to properly service your vehicle Use only genuine Yamaha parts on your vehicle Imita tion parts may look like Yamaha parts but they are often inferior Consequently they have a shorter service life and can lead ...

Page 167: ...maha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The battery is good Dry Wet Operate the e...

Page 168: ...ommended coolant as soon as possible The engine will tend to overheat if the radiator is caked with mud or if air was not properly bled from the cooling system Wait until the engine has cooled Check the coolant level in the coolant reservoir and or radiator Level is OK Level is low check the cooling system for leakage No leakage Leakage Ask a Yamaha dealer to inspect and repair the cooling system ...

Page 169: ...kes several times at slow speeds to let friction dry the brakes Wet brakes may have reduced stopping ability in creasing the chance of an accident EWB03471 NOTICE Excessive water pres sure may cause water seepage and deterioration of wheel bearings brakes transmission seals and electri cal devices Many expensive repair bills have resulted from improper high pressure detergent applications such as ...

Page 170: ...d amount of Fuel Med Rx available from your Yamaha dealer or equivalent product Follow the instruc tions on the product label Operate the vehicle for at least 5 minutes to distribute treated fuel through the fuel system 2 Remove the spark plugs and pour one ta blespoon of fresh engine oil into each cyl inder and then re install the spark plugs Remove the spark plug wires and ground them Operate th...

Page 171: ...the battery in an ex cessively warm or cold place more than 30 C 90 F or less than 0 C 32 F Use of Fuel Med Rx or another high quality fuel stabilizer eliminates the need to drain the fuel system Consult a Yamaha dealer if the fuel system needs to be drained UBAN12E0 book Page 3 Wednesday June 30 2021 2 17 PM ...

Page 172: ... kg 1675 lb YXE85WPAN YXE85WTAN YXE85WTHN 773 0 kg 1704 lb YXE85WTZN Engine Combustion cycle 4 stroke Cooling system Liquid cooled Valve train DOHC Cylinder arrangement Inline Number of cylinders 2 cylinder Displacement 847 cm Bore stroke 82 0 80 2 mm 3 23 3 16 in Starting system Electric starter Engine oil Recommended brand SAE viscosity grades 0W 30 10W 30 10W 40 UBAN12E0 book Page 1 Wednesday J...

Page 173: ...Quantity 0 31 L 0 33 US qt 0 27 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 28 L 0 30 US qt 0 25 Imp qt Radiator including all routes 3 70 L 3 91 US qt 3 26 Imp qt Fuel Recommended fuel Regular unleaded gasoline Gasohol E10 acceptable Minimum research octane 91 Fuel tank capacity 35 L 9 2 US gal 7 7 Imp gal Fuel reserve amount 9 5 L 2 51 US gal 2 09 Imp gal Throttle bo...

Page 174: ...ongue Front brake Type Hydraulic disc brake Rear brake Type Hydraulic disc brake Front suspension Type Double wishbone Rear suspension Type Double wishbone Electrical system System voltage 12 V Battery Model U1 H11L Voltage capacity 12 V 28 0 Ah Lights Headlight LED Brake tail light LED UBAN12E0 book Page 3 Wednesday June 30 2021 2 17 PM ...

Page 175: ... related to ex haust emissions as required by federal law state law and Environment Canada EBU38940 Emission Regulation California An add on or modified part must be compli ant with applicable ARB evaporative emission control standards A violation of this require ment is punishable by civil and or criminal punishment 1 Vehicle Emission Control Information label 1 UBAN12E0 book Page 1 Wednesday Jun...

Page 176: ... purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Exhaust syste...

Page 177: ...the maintenance work is required It is not acceptable proof of maintenance work MAINTENANCE INTERVAL DATE OF SERVICE MILEAGE SERVICING DEALER NAME AND ADDRESS REMARKS month km mi hours 1 240 150 15 3 1300 800 80 6 2500 1600 160 12 5000 3200 320 18 7500 4800 480 24 10000 6400 640 30 12500 8000 800 36 15000 9600 960 42 17500 11200 1120 48 20000 12800 1280 54 22500 14400 1440 60 25000 16000 1600 UBAN...

Page 178: ...for inspection and repairs at such dealer s place of business 2 EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of each Yamaha Side by Side vehicle covered by this warranty that the vehicle is designed built and equipped so as to conform at the time of sale with all U S emissions standards applicable at the time ...

Page 179: ...any later date 3 Each Yamaha Side x Side dealer is held responsible for his setup service and war ranty repair work Q Is the warranty transferable to second owners A Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha Side x Side dealer for the policy to remain effective CUSTOMER SERVICE If your machine r...

Page 180: ...e to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 250 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towing phone calls even food and lodg...

Page 181: ...Limited Warranty expires You can also save money Y E S costs less within the first 90 days after you buy your Yamaha See your dealer today A special note If visiting your dealer isn t convenient contact Yamaha with your Vehicle Identification Number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 UBAN12E0 book Page 7 Wednesday June ...

Page 182: ...light 5 4 Cup holders 5 24 D Differential gear lock indicator light 5 3 Differential gear oil Periodic maintenance 9 24 Differential gear Pre operation check 6 6 Doors 5 19 Driver seat position 5 20 Drive select lever 5 18 Drive select lever operation and reverse driving 7 3 Drivetrain icon 5 3 E Emission Regulation California 12 1 Engine break in 7 1 Engine oil and oil filter Periodic maintenance...

Page 183: ...Manuals 9 2 P Parking 7 8 Parking brake indicator light 5 2 Parking brake lever 5 17 Parking brake lever free play adjusting 9 41 Parking brake pads checking 9 38 Passenger handhold Pre operation check 6 7 Passenger seat cushion 5 19 Pedal lubrication 9 43 R Rear knuckle upper and lower pivot lubrication 9 44 Rearview mirror YXE85WTZN 5 21 Reverse indicator light 5 2 S Safety information 3 1 Seat ...

Page 184: ...V Valve clearance 9 37 V belt case drain plug 9 35 Vehicle Emission Control Information label 12 1 Vehicle identification number 1 1 W Warranty extended for USA 12 6 Warranty limited for USA 12 4 Wheel installation 9 46 Wheel removal 9 45 Winch switch YXE85WTZN 5 15 Winch YXE85WTZN 5 37 Y Yamaha Adventure Pro powered by Magellan for USA 5 40 Yamalube 9 18 UBAN12E0 book Page 3 Wednesday June 30 202...

Page 185: ... right right out of the box Yamalube Take care of your Yamaha with legendary Yamalube oils lubricants and care products They re formulated and approved by the toughest judges we know the Yamaha engineering teams that know your Yamaha from the inside out Genuine Yamaha Service Manuals Get the same factory manual for your vehicle that the technicians at your authorized Yamaha dealer use Service manu...

Page 186: ...DIC183 PRINTED IN USA 2021 07 1 1 1 CR E ...

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Yamaha WOLVERINE X2 2021, Owner'S Manual

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