Yamaha WOLVERINE RMAX4 Owner'S Manual Download

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DIC183

PRINTED IN USA

2020.07-0.3×1 CR (E)

Summary of Contents for WOLVERINE RMAX4

Page 1: ...D THIS MANUAL CAREFULLY It contains important safety information NOTICE The removal or modification of evaporative emission related parts on this OHRV is illegal Violators may be subject to civil and or criminal penalties as provided under California and federal law ...

Page 2: ... reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequently when servicing your vehicle For more information go to www P65Warnings ca gov passenger vehicle Read this manual carefully before operating this vehicle This manual should stay with this ve hicle if i...

Page 3: ...es basic maintenance and inspection procedures If you have any ques tions regarding the operation or maintenance of your vehicle please consult a Yamaha dealer WARNING EWB04330 Read this manual carefully before operating this vehicle Do not attempt to operate this vehicle until you have attained adequate knowledge of its controls and operating fea tures Read the Winch Owner s Manual carefully and ...

Page 4: ...afety alert symbol It is used to alert you to poten tial personal injury hazards Obey all safety messages that fol low this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key inform...

Page 5: ...ce before choosing where to operate this vehicle It is illegal to operate this vehicle on public lands where vehicles its size are prohibited This vehicle complies with all state off highway noise level and spark arrester laws and regulations EBU31111 YXF10WPLM OWNER S MANUAL 2021 by Yamaha Motor Corporation U S A 1st edition July 2020 All rights reserved Any reprinting or unauthorized use without...

Page 6: ...switch 5 16 Winch switch 5 16 On Command drive knob 2WD 4WD DIFF LOCK 5 17 D mode knob SPORT TRAIL CRAWL 5 18 Suspension mode switch 5 19 Accelerator pedal 5 19 Brake pedal 5 20 Parking brake lever 5 21 Drive select lever 5 21 Continuously Variable Transmission CVT 5 22 Fuel tank cap 5 22 Doors 5 23 Passenger seat cushion 5 24 Adjusting the driver seat position 5 25 Adjusting the steering wheel po...

Page 7: ... gear 6 6 Accelerator pedal 6 6 Seat belts 6 6 Passenger handhold 6 7 Steering 6 7 Fittings and fasteners 6 7 Instruments lights and switches 6 7 Control cables 6 7 Tires 6 7 OPERATION 7 1 Engine break in 7 1 Starting the engine 7 2 Drive select lever operation and reverse driving 7 3 On Command drive knob 7 6 Parking 7 8 Loading 7 8 BASIC GUIDE FOR SAFE USE 8 1 KNOW YOUR VEHICLE 8 1 LEARNING TO O...

Page 8: ...ake fluid replacement 9 41 Checking the brake pedal 9 41 Checking the accelerator pedal 9 42 Parking brake lever free play adjustment 9 42 Brake light switch adjustment 9 43 Cable inspection and lubrication 9 44 Pedal lubrication 9 44 Checking the stabilizer bushes 9 45 Rear knuckle upper and lower pivot lubrication left and right 9 45 Steering shaft lubrication 9 46 Wheel removal 9 46 Tire replac...

Page 9: ...rol Information label 12 1 Emission Regulation California 12 1 Vehicle data recording 12 1 NOISE REGULATION 12 3 MAINTENANCE RECORD 12 4 YAMAHA MOTOR CORPORATION U S A 2020 AND LATER MODEL SIDE BY SIDE LIMITED WARRANTY 12 5 YAMAHA EXTENDED SERVICE Y E S 12 7 INDEX 13 1 UB4J11E0 book Page 4 Thursday July 23 2020 10 22 AM ...

Page 10: ...ICLE IDENTIFICATION NUMBER MODEL LABEL INFORMATION KEY IDENTIFICATION NUMBER EBU32800 Vehicle identification number The vehicle identification number is stamped into the frame The vehicle identification number is used to identify your vehicle EBU32811 Model label The model label is affixed at the location shown 1 Vehicle identification number 1 UB4J11E0 book Page 1 Thursday July 23 2020 10 22 AM ...

Page 11: ...l EBU32790 Key identification number The key identification number is stamped on the key as shown in the following illustration This number can be used for ordering a new key 1 Model label 1 1 1 1 Model type code 2 Production code 3 Color code 1 3 2 UB4J11E0 book Page 2 Thursday July 23 2020 10 22 AM ...

Page 12: ...1 3 1 1 Key identification number 1 UB4J11E0 book Page 3 Thursday July 23 2020 10 22 AM ...

Page 13: ...2 1 2 EBU31130 LOCATION OF THE WARNING AND SPECIFICATION LABELS 2 1 1 1 2 3 2 2 4 4 5 4 4 6 7 6 7 8 9 8 9 10 10 10 11 11 11 12 12 13 13 12 13 UB4J11E0 book Page 1 Thursday July 23 2020 10 22 AM ...

Page 14: ...2 2 2 17 18 16 15 14 17 UB4J11E0 book Page 2 Thursday July 23 2020 10 22 AM ...

Page 15: ...contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer UB4J11E0 book Page 3 Thursday July 23 2020 10 22 AM ...

Page 16: ...hift a loose load could change handling unexpectedly or be thrown forward and strike occupants Keep weight in the cargo bed centered side to side and as low as possible Top heavy loads increase the risk of a rollover Do not tow or pull objects from any point other than the trailer hitch bracket or winch if installed Read Owner s Manual before loading towing or pulling objects Improper use of cargo...

Page 17: ...r open B4M F2259 00 YAMAHA MOTOR CORPORATION U S A 6555 Katella Avenue Cypress California 90630 5101 U S A B4J F4164 00 The original equipment overhead structure on this vehicle meets US OSHA and ISO 3471 requirements for rollover protection structures m 950Kg for ISO3471 B4J F847C 00 4 6 7 5 B4J F8459 00 UB4J11E0 book Page 5 Thursday July 23 2020 10 22 AM ...

Page 18: ...440 kg maximum including vehicle weight of operator passengers accessories cargo and if applicable trailer tongue weight OPERATING TIRE PRESSURE With tires cold set as follows VEHICLE LOAD of 441 lbs 200 kg 1124 lbs 510 kg Recommended FRONT REAR Minimum FRONT REAR 17 psi 29 psi 16 psi 28 psi 117 kPa 200 kPa 110 kPa 193 kPa B4J F1684 00 INTAKE MANIFOLD 1 PRESS SENSOR THROTTLE BODY SOLENOID VALVE 1 ...

Page 19: ...r other accidents Secure load to prevent it from shifting Never load more than 620 N 63 kgf 141 lbf tongue weight on towing bracket Do not tow more than 8888 N 907 kgf 2000 lbf rolling weight trailer plus cargo Tow or pull only from hitch bracket Read Owner s Manual before loading towing or pulling objects B4J F151J 00 MAX 7 3 INCH 185MM 11 13 12 UB4J11E0 book Page 7 Thursday July 23 2020 10 22 AM...

Page 20: ... exceed seating capacity 3 passengers Read Owner s Manual Read Tips Guide for the Recreational Off Highway Vehicle Driver Follow All Instruction and Warnings Rollovers have caused severe injuries and death even on flat open areas B4J F1568 00 DRIVER DRIVER UNDER UNDER 16 16 DRIVER UNDER 16 WARNING Improper Use of Off Highway Vehicle Can Cause Severe Injury or Death Be Prepared Fasten seat belts We...

Page 21: ... Off Highway Vehicle Can Cause Severe Injury or Death Be Prepared Fasten seat belts Wear an approved helmet eye protection and protective gear Passengers must be able to reach the handhold while keeping feet flat on floor and sitting upright with back against seat Stay completely inside the vehicle Pay Attention and Plan Ahead If you think or feel the vehicle may tip or roll reduce your risk to in...

Page 22: ...ngers Do not allow anyone else to operate your vehicle or ride as a passenger if you are unsure that he she is willing and able to follow these instructions Get to know your vehicle This off road vehicle will handle and maneuver differently from cars ATVs go carts golf cars and grounds keeping vehicles Follow these instructions to reduce your risk of an accident and to reduce the risk of serious i...

Page 23: ... against the backrests The passengers must be able to reach and hold the passenger handhold within the cage frame The driver and passengers should wear an approved motorcycle helmet that fits properly The driver and passengers should also wear eye protection goggles or a face shield gloves over the ankle boots long sleeved shirt or jacket and long pants Do not drive or ride as a passenger after us...

Page 24: ...abel next to hitch for tongue weight and trailer load limits Keep weight in the cargo bed centered side to side and as low and as far forward as possible Secure cargo so that it will not shift a loose load could change handling unexpectedly or be thrown forward and strike occupants While using your Yamaha Wolverine RMAX4 Keep your body completely inside the vehicle at all times Keep both hands on ...

Page 25: ...Turning the steering wheel too far or too fast can result in a rollover Avoid sideways sliding skidding or fishtailing rear wheel sliding and never do donuts Slow down before entering a turn and avoid hard braking in a turn When making tight turns from a stop or at slow speeds avoid sudden or hard acceleration Drive straight up and down inclines not across them If crossing a hill is unavoidable dr...

Page 26: ...avel Do not operate the vehicle in fast flowing water or water deeper than 41 cm 16 in If you must cross shallow slow moving water choose your path carefully to avoid sharp drop offs large rocks or slippery surfaces Operating this vehicle through deep or fast flowing water can lead to loss of control or overturn To reduce your risk of drowning or other injuries use care when crossing through water...

Page 27: ... carbon monoxide poisoning leave the area immediately get fresh air and SEEK MED ICAL TREATMENT Do not run engine indoors Even if you try to ventilate engine exhaust with fans or open win dows and doors carbon monoxide can rapidly reach dangerous levels Do not run engine in poorly ventilated or partially enclosed areas such as barns garages or carports Do not run engine outdoors where engine exhau...

Page 28: ...cessories or modifications are not suitable because of potential safety hazards to you or others Installing aftermarket products or having other mod ifications performed to your Wolverine RMAX4 that change any of the vehicle s design or oper ation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Aft...

Page 29: ...3 4 5 6 6 5 7 8 7 9 10 11 1 Winch 2 Fuses 3 Battery 4 Air filters 5 Shoulder bolster 6 Seat belt 7 Door 8 Engine oil tank 9 Coolant reservoir 10 Brake fluid reservoir 11 Front shock absorber assembly UB4J11E0 book Page 1 Thursday July 23 2020 10 22 AM ...

Page 30: ...1 2 3 3 6 7 8 5 4 1 Brake tail light 2 Cargo area 3 Seat belt 4 Fuel tank cap 5 Transmission oil dipstick 6 Oil filter cartridge 7 Rear shock absorber assembly 8 Spark arrester UB4J11E0 book Page 2 Thursday July 23 2020 10 22 AM ...

Page 31: ...switch 5 D mode knob 6 Suspension mode switch 7 Winch switch 8 Auxiliary DC jack 9 Storage compartment 10 Front passenger handhold 11 Glove compartment 12 USB jack 13 Drive select lever 14 Parking brake lever 15 Accelerator pedal 16 Brake pedal 17 Steering wheel position adjusting lever 18 On Command drive knob 19 Light switch UB4J11E0 book Page 3 Thursday July 23 2020 10 22 AM ...

Page 32: ...4 The vehicle you have purchased may differ slightly from those shown in the figures of this man ual 1 2 2 2 1 Rear passenger handhold 2 Auxiliary DC jack UB4J11E0 book Page 4 Thursday July 23 2020 10 22 AM ...

Page 33: ...s and the multi function meter can be confirmed at this time EBU31241 Off position All electrical circuits are switched off The key can be removed EBU31251 Start position The electric starter is engaged by turning and holding the key in this position Release the key when the engine starts 1 Main switch 2 Off position 3 On position 4 Start position 4 3 2 1 4 3 2 1 UB4J11E0 book Page 1 Thursday July...

Page 34: ...on EBU39330 Parking brake indicator light This indicator light comes on when the park ing brake is applied 1 Differential gear lock indicator light 2 Low range indicator light 3 High range indicator light 4 Neutral indicator light 5 Reverse indicator light 6 Parking brake indicator light 7 Drivetrain icon 8 High beam indicator light 9 Helmet reminder light 10 Seat belt reminder light 11 Battery vo...

Page 35: ...rn off When 4WD is selected is displayed And when 4WD with differential lock is selected is dis played TIP See pages 5 17 and 7 6 for more informa tion on selecting the drive mode Due to the synchronizing mechanism in the differential gear case the drivetrain icon may not come on until the vehicle starts moving When using the On Command drive knob to change to from DIFF LOCK the drive train icon a...

Page 36: ... and allow it to cool See page 9 60 TIP When the coolant temperature is too cold engine power is restricted After the coolant temperature warning light goes off release the accelerator pedal and then the vehicle will switch to normal operating mode If you continue to drive the vehicle while the engine is overheating a buzzer will sound The coolant temperature warning light can be checked by turnin...

Page 37: ...a dealer check the vehicle EBU39381 Electric Power Steering warning light This warning light comes on when the key is turned to on and then goes off once the engine is started If the warning light re mains on or comes on after the engine is started the EPS system may not be working correctly When this occurs the display will indicate an error code see page 5 13 Have a Yamaha dealer check the EPS s...

Page 38: ...ing light remains on have a Yamaha dealer check the vehicle EBU39660 Helmet reminder light The reminder light comes on and stays on while the key is turned to on to remind the occupants to always wear a helmet If the reminder light does not come on when the key is turned to on have a Yamaha dealer check the electrical circuit EBU39670 Seat belt reminder light The reminder light comes on when the k...

Page 39: ...set to MPH or km h This also changes the odometer and tripmeter units between miles and kilometers To change the display be tween MPH and km h turn the key to off then while holding the SELECT button pushed turn the key to on 1 D mode indicator 2 Speedometer 3 Speed management icon 4 Odometer Tripmeter A Tripmeter B Service tripmeter Error code display 5 Clock Hour meter Voltage display Coolant te...

Page 40: ... reset at the last maintenance Push the SELECT button to switch between the odometer ODO the tripmeters TRIP A and TRIP B and the service tripmeter in the following order ODO TRIP A TRIP B ODO To reset a tripmeter set the display to the tripmeter you want to reset then push the RESET button until it is reset TIP The odometer will lock at 199999 The tripmeters will reset and continue counting after...

Page 41: ...nd the coolant temperature display in the following or der CLOCK HOUR VOLT CLOCK To set the clock 1 Set the display to the clock 2 Push both the SELECT button and RESET button until the hour digits start flashing 3 Use the RESET button to set the hours 4 Push the SELECT button and the mi nute digits will start flashing 5 Use the RESET button to set the minu tes 6 Push the SELECT button and then re...

Page 42: ...e faulty If this occurs have a Yamaha dealer check or repair the vehicle Coolant temperature display When the coolant is in normal operating tem perature range the temperature is displayed When the coolant temperature is low Lo will be displayed When the coolant tempera ture rises the coolant temperature display will begin to flash If the coolant temperature con tinues to rise the message Hi will ...

Page 43: ...nt icon This indicator comes on when the speed lim iter is turned on See page 5 14 Fuel gauge The fuel gauge indicates the amount of fuel in the fuel tank The display segments of the fuel gauge disappear from F full towards E empty as the fuel level decreases When the last segment starts flashing approximately 9 5 L 2 51 US gal 2 09 Imp gal of fuel re mains Refuel as soon as possible 1 Speed manag...

Page 44: ...e modes and how to select them see page 5 18 TIP When the Speed Management System switch page 5 14 is set to the on position the D mode function is deactivated and the D mode indicator disappears Suspension mode indicator The suspension mode indicator shows which mode is currently selected F FIRM M MEDIUM or C COMFORT For more de tails on the modes and how to select them see page 5 19 1 D mode ind...

Page 45: ...m the selected brightness level and exit the brightness control mode Error code display This model is equipped with a self diagnostic device for various electrical circuits If a problem is detected in any of those cir cuits the warning lights will come on or flash and the display will indicate an error code If the display indicates an error code note the code number and have a Yamaha dealer check ...

Page 46: ...ipped with a Speed Man agement System When the Speed Manage ment System switch is set to the position the vehicle s top speed is limited to approximately 40 km h 25 mph WARNING This system works via the electronic throt tle valve and cannot slow the vehicle Use the brakes to slow the vehicle EWB04200 1 System key gray 1 Speed Management System switch 1 1 1 UB4J11E0 book Page 14 Thursday July 23 20...

Page 47: ...he speed management icon comes on See page 5 11 TIP The main switch must be turned to off and then back to on before Speed Management System changes are recog nized by the vehicle WARNING EWB04210 Before using the system key stop the en gine Remove the system key immediately after use otherwise the switch may change po sitions when driving over bumpy roads or fall out and be lost 1 off 2 on 3 On p...

Page 48: ... turned off for an extended period of time The battery may discharge to the point that the electric starter will not have enough power to crank the engine If this should happen remove the battery and re charge it EBU39431 Winch switch This switch is used when operating the winch page 5 37 Read this manual and the Winch Owner s Manual completely before operating the winch switch 1 Light switch 1 1 ...

Page 49: ...lied to the rear wheels only 4WD four wheel drive Power is sup plied to the front and rear wheels DIFF LOCK four wheel drive with the differential gear locked Power is supplied to the front and rear wheels with the differ ential gear locked Unlike standard four wheel drive all wheels turn at the same speed regardless of traction TIP Maximum vehicle speed is limited to approx imately 65 km h 40 mi ...

Page 50: ... Mode TRAIL Mode TRAIL offers smooth acceleration linear engine response and strong engine braking This mode is suitable for driving on tight trails or general driving Mode SPORT Mode SPORT offers stronger acceleration quicker engine response and smoother en gine braking compared to mode TRAIL This mode is suitable for high speed driving on wide open trails or dunes Mode CRAWL Mode CRAWL offers th...

Page 51: ...front and rear shock absorb ers can be adjusted This model has three suspension modes FIRM MEDIUM and COMFORT To in crease the damping force and thereby harden the damping push the suspension mode switch to FIRM To decrease the damping force and thereby soften the damping push the suspension mode switch to COMFORT EBU31413 Accelerator pedal 1 Suspension mode switch 1 1 1 1 Accelerator pedal 1 1 UB...

Page 52: ...rake pedal to slow and stop the vehicle This model is equipped with a brake override system When the accelerator pedal is pressed and then the brake pedal is also pressed engine speed will be automatically reduced TIP When the brake pedal is pressed and then the accelerator pedal is pressed the brake over ride system will not engage 1 Brake pedal 1 1 UB4J11E0 book Page 20 Thursday July 23 2020 10 ...

Page 53: ...the lever to its original position TIP Spring tension helps return the lever to its original position If you drive the vehicle with the parking brake engaged a buzzer will sound EBU31441 Drive select lever The drive select lever is used to shift the transmission into the low high neutral and reverse positions See page 7 3 1 Parking brake lever 2 Release button 3 Pull to set 1 1 2 2 3 3 1 Drive sel...

Page 54: ...he drive belt The V belt will wear more quickly when heat ed Heat stress factors include High ambient temperatures above 30 C 86 F Heavy loads passengers and or cargo Heavy drag soft sand hill climbing mud crossings etc Extended wide open throttle operation TIP When driving under heat stress conditions it is recommended to reduce throttle at regular intervals to allow the V belt to cool NOTICE ECB...

Page 55: ...wing it down clockwise EBU37390 Doors The door handle is located on the inside of each door To open a door pull the handle To close a door push or pull the door inward until it is securely latched Be sure the door is SE CURELY LATCHED AFTER CLOSING IT Front door 1 Handle 2 Door 1 2 UB4J11E0 book Page 23 Thursday July 23 2020 10 22 AM ...

Page 56: ...ions on the rear of the seat cushion under the seat frame and then insert the projection on the front of the cushion into the grommet while pushing the cushion downward Make sure the seat is properly secured before start ing off WARNING If the seat is loose the passenger could fall EWB04240 1 Handle 2 Door 1 2 1 Passenger seat cushion 1 1 1 UB4J11E0 book Page 24 Thursday July 23 2020 10 22 AM ...

Page 57: ...eat may sud denly change position which may lead to an accident EWB03990 To adjust the driver seat position pull the driver seat position adjusting lever upward and move the seat to the desired position TIP Adjust the driver seat position and make sure it is locked in place before starting off 1 Driver seat position adjusting lever 2 Driver seat 1 2 2 2 UB4J11E0 book Page 25 Thursday July 23 2020 ...

Page 58: ... change posi tion which may lead to an accident EWB04000 To adjust the steering wheel position pull the steering wheel position adjusting lever and move the steering wheel to the desired posi tion TIP Adjust the steering wheel position before starting off EBU36953 Rearview mirror TIP Adjust the rearview mirror before starting off 1 Steering wheel position adjusting lever 1 1 1 Rearview mirror 1 UB...

Page 59: ... in the vehicle See page 8 5 TIP If the vehicle is driven without the driver seat belt fastened a buzzer will sound If the vehicle is driven without the driver seat belt fastened engine power will be lim ited EBU31503 Glove compartment 1 Push and open 1 1 1 UB4J11E0 book Page 27 Thursday July 23 2020 10 22 AM ...

Page 60: ...tments are located as shown When storing any documents in the storage compartments be sure to wrap them in a plastic bag so that they will not get wet When washing the vehicle be careful not to let any water enter the storage compartments NOTICE ECB02241 To protect from damage do not put metal items like tools or sharply edged items di rectly in the storage compartment If these items must be store...

Page 61: ...before placing it in a cup holder Some plastic bottles may not fit into the cup holders depending on their size and shape 1 Storage compartment center console Maximum load limit Center console storage compartment 3 5 kg 7 7 lb 1 1 1 UB4J11E0 book Page 29 Thursday July 23 2020 10 22 AM ...

Page 62: ...njure people in the vehicle dur ing sudden braking or an accident Do not place any other items than seal able plastic containers in the cup hold ers otherwise they may be thrown about and possibly injure people in the vehicle during sudden braking or an ac cident Front cup holders Rear cup holders 1 Cup holder 1 Cup holder 1 1 1 1 1 1 1 1 UB4J11E0 book Page 30 Thursday July 23 2020 10 22 AM ...

Page 63: ...aximum load limits Heavier cargo could cause loss of control because of improper weight balance TIP Use the cargo hooks to tie down loads See page 7 8 for precaution information 1 Cargo bed 2 Folded rear seat 2 1 Cargo area maximum load 272 0 kg 600 lb Total weight of rear passengers and cargo 1 Cargo hook 1 1 UB4J11E0 book Page 31 Thursday July 23 2020 10 22 AM ...

Page 64: ...lift it up 2 While pulling the seat lock lever slide the seat forward completely until it locks in place 3 Remove the seat belt buckle storage compartment cover and place the buck les in the compartment 1 Seat lock lever 1 UB4J11E0 book Page 32 Thursday July 23 2020 10 22 AM ...

Page 65: ...lift up the seat belt buckles 2 Install the seat belt buckle storage com partment cover 3 While pulling the seat lock lever slide the seat rearward completely until it locks in place 4 Place the seat cushion in its original posi tion 1 Seat belt buckle storage compartment cover 1 Buckle 1 1 1 1 1 1 1 Buckle 1 1 1 1 UB4J11E0 book Page 33 Thursday July 23 2020 10 22 AM ...

Page 66: ...hock absorber assem blies The shock absorber assemblies are equipped with a spring preload adjusting nut This vehicle is also equipped with a suspen sion mode switch which makes it possible to adjust the damping force See page 5 19 for more information on selecting the suspension mode WARNING EWB00401 Always adjust the shock absorber assem blies on the left and right side to the same setting Uneve...

Page 67: ...rden the suspension and in direction b to decrease the spring preload and thereby soften the suspen sion TIP A special wrench can be obtained at a Yamaha dealer to make this adjustment The spring preload setting is determined by measuring distance A shown in the illustra tion The shorter distance A is the higher the spring preload the longer distance A is the lower the spring preload 1 Locknut 2 S...

Page 68: ...ng Minimum soft Distance A 519 3 mm 20 44 in Standard Distance A 509 3 mm 20 05 in Maximum hard Distance A 499 3 mm 19 66 in Rear spring preload setting Minimum soft Distance A 475 2 mm 18 71 in Standard Distance A 460 2 mm 18 12 in Maximum hard Distance A 445 2 mm 17 53 in 1 Distance A Tightening torque Locknut 41 N m 4 1 kgf m 30 lb ft 1 UB4J11E0 book Page 36 Thursday July 23 2020 10 22 AM ...

Page 69: ... as semblies to an open flame or other high heat source This may cause the unit to explode due to excessive gas pressure Do not deform or damage the cylinders in any way Cylinder damage will result in poor damping performance Do not dispose of a damaged or worn out shock absorber assembly yourself Take the shock absorber assembly to a Yamaha dealer for any service EBU38930 Winch 1 Winch 2 Fairlead...

Page 70: ...pe NOTICE ECBM0051 Prolonged winching can overheat the winch motor and can drain the vehicle s battery even when the engine is idling Al low the winch motor to cool and the bat tery to recharge between uses EBU31552 Trailer hitch bracket and receiver This vehicle is equipped with a trailer hitch bracket and a 2 5 cm receiver for a stan dard trailer hitch Trailer towing equipment can be obtained at...

Page 71: ...t This vehicle also has a 5 V USB jack in the center console Accessories with the proper plug such as a radio or smartphone charger can be used 1 Front auxiliary DC jack 1 Rear auxiliary DC jack 1 1 1 1 1 1 USB jack Total DC jack system capacity 10 A 120 W USB jack maximum capacity 2 1 A 10 5 W 1 1 UB4J11E0 book Page 39 Thursday July 23 2020 10 22 AM ...

Page 72: ...r exceed the stated maximum capacity Exceeding the maxi mum capacity may overload the circuit and cause the fuse to blow If accessories are used while the head lights are on and or without the engine running the battery may discharge Do not use an automotive cigarette light er or other accessories with a plug that gets hot because the jack can be dam aged EBU39460 Auxiliary DC connectors This vehi...

Page 73: ...re Pro powered by Magellan This vehicle is equipped with Yamaha Adven ture Pro powered by Magellan Read the Yamaha Adventure Pro Owner s Manual for more information WARNING EWB04390 Always stop the vehicle before operating the touchscreen or buttons Never take your hands off the steering wheel while driving Always concentrate on driving by keeping your eyes and mind on the road UB4J11E0 book Page ...

Page 74: ...accident or equipment damage Do not operate the vehicle if you find any problem If a problem can not be corrected by the procedures provided in this manual have the vehicle inspected by a Yamaha dealer Pre operation checklist ITEM ROUTINE PAGE Brakes Check operation free play fluid level and fluid leakage Fill with DOT 4 brake fluid if necessary 6 3 9 39 9 43 Parking brake Check for proper operati...

Page 75: ... handhold Check for stability and proper fastening 6 7 8 9 Steering Check for proper operation 6 7 Fittings and fasteners Check all fittings and fasteners 6 7 Instruments lights and switches Check for proper operation 4 3 5 2 6 7 9 55 9 55 Wheels and tires Check tire pressure and for wear and damage 6 7 9 46 9 48 Axle boots Check for damage 9 29 Winch Confirm winch hook and rope are not dangling l...

Page 76: ...Brake fluid leakage Check to see if any brake fluid is leaking out of the pipe joints or the brake fluid reservoir Apply the brakes firmly for one minute If there is any leakage have the vehicle inspected by a Yamaha dealer Brake operation Check the operation of the brakes at the start of every drive Test the brakes at slow speed after starting out to make sure they are work ing properly If the br...

Page 77: ...mediately 4 Be sure the fuel tank cap is closed se curely WARNING EWB02532 Gasoline is poisonous and can cause inju ry or death Handle gasoline with care Never siphon gasoline by mouth If you should swallow some gasoline or inhale a lot of gasoline vapor or get some gasoline in your eyes see your doctor immediately If gasoline spills on your skin wash with soap and water If gasoline spills on your...

Page 78: ...ith the cap tightened before driving the vehicle Always place a portable fuel container on the ground before filling it Before removing the container cap touch the container with the fuel dispenser nozzle Keep fuel dispenser nozzle in contact with container inlet when fill ing WARNING Never refill a fuel container in the bed of any vehicle Fire may result from a build up of static electricity The ...

Page 79: ...ack to the idle position when released Also check the accelerator pedal for excessive free play If the accelerator pedal is not in correct work ing order have the vehicle inspected before starting off EBU31800 Seat belts Make sure that the seat belts are not frayed torn stretched or damaged The seat belts must move smoothly when pulled out and re tract on its own when released The seat belts must ...

Page 80: ...l noises or a rough feeling Have a Yamaha dealer repair as necessary for proper operation EBU31832 Fittings and fasteners Always check the tightness of chassis fittings and fasteners before starting off Take the ve hicle to a Yamaha dealer or refer to the Servi ce Manual for correct tightening torque EBU31840 Instruments lights and switches Check that all instruments lights and switch es are worki...

Page 81: ...re pressure should be the same on both sides and must be adjust ed according to vehicle loading conditions Set the tire pressure as specified below WARNING Operation of this vehicle with improper tire pressure may cause severe injury or death from loss of control or roll over Tire pressure below the minimum specified could also cause the tire to dis lodge from the rim under severe driving conditio...

Page 82: ...i Front Minimum 103 0 kPa 1 030 kgf cm 15 0 psi Rear Minimum 103 0 kPa 1 030 kgf cm 15 0 psi VEHICLE LOAD of 200 0 510 0 kg 441 1124 lb FRONT Recommended 117 0 kPa 1 170 kgf cm 17 0 psi REAR Recommended 200 0 kPa 2 000 kgf cm 29 0 psi Front Minimum 110 0 kPa 1 100 kgf cm 16 0 psi Rear Minimum 193 0 kPa 1 930 kgf cm 28 0 psi Vehicle load is total weight of operator pas sengers accessories cargo and...

Page 83: ... parts in the engine wear and polish them selves to achieve the correct operating clear ances During this period prolonged full throttle op eration or any condition that might result in excessive engine heating must be avoided However momentary 2 3 seconds maxi mum full throttle operation under load does not harm the engine Each full throttle acceleration sequence should be followed with a substan...

Page 84: ... started in any gear if the brake pedal is applied However it is recommended to shift into neutral before starting the engine 5 With your foot off the accelerator pedal start the engine by turning the key to start If the engine fails to start release the key and then try starting it again Wait a few seconds before the next attempt Each attempt should be as short as possible to preserve battery ene...

Page 85: ...ur Improper gear selection may shorten the life of V belt Shifting neutral to high and high to low 1 Stop the vehicle and take your foot off the accelerator pedal 2 Apply the brake pedal then shift by mov ing the drive select lever along the shift guide Make sure that the drive select le ver is completely shifted into position 3 Release the parking brake if applied 4 Release the brake pedal and pr...

Page 86: ...ake your foot off the ac celerator pedal and check behind you 2 Apply the brake pedal 3 Shift from neutral to reverse by moving the drive select lever along the shift gui de When in reverse the reverse indicator light should be on and the reverse light portion of each taillight should be on in white If the lights do not come on ask a Yamaha dealer to inspect the electri cal circuits Due to the syn...

Page 87: ...eople or obstacles and then release the brake pedal 6 Press the accelerator pedal gradually and continue to watch to the rear while back ing 1 Drive select lever 2 L Low range 3 H High range 4 N Neutral 5 R Reverse 1 1 2 5 4 3 UB4J11E0 book Page 5 Thursday July 23 2020 10 22 AM ...

Page 88: ...elected drive mode The drive train icon and the differential gear lock indicator light come on as follows Knob position Indication Drive mode 2WD two wheel drive Power is supplied to the rear wheels 4WD four wheel drive Power is supplied to the rear and front wheels DIFF LOCK four wheel drive with the differential gear locked Power is supplied to the rear and front wheels and the differential gear...

Page 89: ... and forth will help the differential gear lock to engage or disengage Driving with the differential gear not properly engaged or disengaged e g when the differential gear lock indicator light and the drive train icon are flashing will cause the vehicle speed to be limited until the differential gear is completely engaged or disengaged To protect the drivetrain from damage maximum vehicle speed is...

Page 90: ...ler hitch drawbar designed for use with a 2 5 cm receiver See page 5 38 WARNING EWB04260 Improper loading or towing can increase the risk of loss of control an overturn or other accident Keep weight in the cargo bed centered side to side and as low and as far for ward as possible Top heavy loads in crease the risk of overturn Be sure cargo is secured a loose load could change handling unexpectedly...

Page 91: ...g heavier loads or when towing a trailer WARNING EWB03320 Carrying loads or towing a trailer can in crease the risk of loss of control an over turn or other accident To reduce the risk of an accident Reduce speed operate in low gear only and allow more room to stop A heavier vehicle takes longer to stop Avoid hills and rough terrain Choose terrain carefully Use extreme caution when towing or carry...

Page 92: ...that product and only attach to the hitch or hitch bracket of the Wolverine RMAX4 WARNING Improperly pulling can cause serious injury or death Never exceed the pulling load limit of the Wolverine RMAX4 Avoid pulling on in clines EWB03330 Pulling objects on the ground can be more hazardous than pulling a trailer It may be dif ficult to predict how the load will affect vehicle operation That effect ...

Page 93: ... YOUR VEHICLE This off road vehicle will handle and maneu ver differently from cars ATVs go carts golf cars and grounds keeping vehicles The Wolverine RMAX4 has higher ground clear ance and other features to handle rugged terrain and as a result can overturn in situ ations where some vehicles may not This would include vehicles made primarily for pavement roads improved paths or grounds keeping If...

Page 94: ...st be able to place both feet flat on the floorboard while seated upright with his her back against the backrest Do not drive after using drugs or alcohol Remove the ignition key when the vehicle is not in use to prevent unauthorized use of the machine Parents Many states have implemented new motor vehicle licensing requirements for young driv ers These requirements are in response to the dispropo...

Page 95: ... not carry any other passengers Do not carry passengers in the cargo bed Do not allow someone to ride as a passen ger who has been using drugs or alcohol Do not allow children who need child safety seats or booster seats in the Wolverine RMAX4 The seat belt is not designed to re strain automotive child safety seats Occupant protection system WARNING EWB03350 Do not make changes to the occupant pro...

Page 96: ...pants in the event of an accident If these features are not used properly they can cause injury Protective structure The vehicle cage frame provides a protective structure that helps limit intrusions by branch es or other objects and may reduce your risk 1 Seat belt 2 Shoulder bolster 3 Door 4 Front passenger handhold 1 2 3 4 1 Rear passenger handhold 1 1 1 UB4J11E0 book Page 4 Thursday July 23 20...

Page 97: ...ngers The driver must be sure that the passengers are belted before driving Be sure that each occupant s seat belt latch plate is inserted into the appropriate buckle Be sure the seat belt is not twisted is close fitting across the hips and chest and is latched securely Do not wear the seat belt across the abdo men or stomach Do not put the seat belt behind the back Failure to use seat belts prope...

Page 98: ... any necessary replacements made as soon as possible Front seat belts Rear seat belts To wear the seat belt properly do the follow ing 1 Hold the latch plate as you pull the belt across your lap and chest Make sure the belt is not twisted and is not caught on any portion of the vehicle your clothing or any equipment you are carrying 1 Seat belt 2 Latch plate 3 Buckle 1 2 1 2 3 3 3 1 Seat belt 2 La...

Page 99: ... lap portion of the belt low on your hips Pull up on the shoulder part so the belt is snug across your hips Be sure the seat belt is not caught on the shoulder bolster or other object 5 Position the shoulder belt over your shoulder and across your chest The shoulder belt should fit against your chest If it is loose pull the belt out all the way and then let it retract 1 Buckle 2 Latch plate 3 Rele...

Page 100: ...oors are designed to reduce the likeli hood that you will stick your leg out to stop the vehicle from tipping over or for any other reason in a rollover The doors may also re duce intrusion of objects into the occupant area Make sure the door is securely latched before operation Do not place your arm or hand on the door during operation Your hand or arm may be struck by objects or crushed against ...

Page 101: ...d balance Holding onto the handhold helps to reduce the likelihood that the pas sengers put a hand outside the vehicle if the vehicle begins to tip The driver should make sure the passengers are holding onto the handhold with both hands before operating the vehicle UB4J11E0 book Page 9 Thursday July 23 2020 10 22 AM ...

Page 102: ...the handhold is properly secured before starting off Seat and shoulder bolsters The seats and shoulder bolsters are designed to help keep you in the vehicle Do not put your hand or arm on or outside of the shoul der bolster during operation Your hand or arm may be struck by objects or crushed against outside objects or the ground during a rollover 1 Lever 2 Front passenger handhold 2 2 1 1 UB4J11E...

Page 103: ...palms on the out side of the steering wheel Similar to other off road vehicles if the Wolverine RMAX4 hits a deep rut or large obstacle the steering wheel could briefly jerk in one direction or back and forth as the tires and vehicle respond to the obstacle This quick motion could injure your thumbs or wrist if your thumbs or hand s are inside the steering wheel Grip the steering wheel so that you...

Page 104: ...gers should wear the following to reduce risk of injury in an acci dent CORRECT GRIP EXAMPLE INCORRECT GRIP EXAMPLE 1 Approved motorcycle helmet 2 Eye protection 3 Long sleeved shirt or jacket 4 Gloves 5 Long pants 6 Over the ankle boots 1 2 3 4 5 6 UB4J11E0 book Page 12 Thursday July 23 2020 10 22 AM ...

Page 105: ...r injury Eye protection such as a face shield or goggles may reduce the risk of foreign material getting in your eyes and help prevent loss of vision Practice for new Yamaha Wolverine RMAX4 users You should become familiar with the perfor mance characteristics of the vehicle in a lar ge flat area that is free of obstacles and other vehicles Practice controlling the accelerator pedal brakes steerin...

Page 106: ...t the engine Turning Use care in turns turning the steering wheel too far or too fast can result in loss of control or a rollover Slow down before entering turns When making tight turns from a stand still or at slow speeds avoid sudden or hard acceleration Driving aggressively or making abrupt maneuvers even on flat open areas can cause side rollovers Avoid sideways slid ing skidding or fishtailin...

Page 107: ...age to the engine or drive train may occur Then release the parking brake ECB02160 Press the accelerator pedal slowly and smoothly The centrifugal clutch will engage and the vehicle will begin to accelerate Avoid higher speeds and sudden or hard ac celeration until you are thoroughly familiar with the operation of your vehicle Avoid sud den or hard acceleration in any turn Braking When slowing dow...

Page 108: ... vehicle movement can cause seri ous injury or death and it may be dangerous to try to stop the vehicle Parking on a flat area When parking on a flat area stop the engine and shift the drive select lever into the neutral position Apply the parking brake to help pre vent the vehicle from rolling Parking on a slope The parking brake acts only on the rear wheels when in 2WD For the parking brake to t...

Page 109: ... or holes without enough time to react To avoid loss of control or rollover always be alert to changing surfaces or terrain when operating the vehicle Your Yamaha Wolverine RMAX4 has higher ground clearance and other features to han dle rugged terrain and as a result can over turn in situations where some vehicles may not Abrupt maneuvers or aggressive driving can cause loss of control including r...

Page 110: ...increases your risk of roll over Practice first on gentle slopes before at tempting steeper hills Always check the terrain carefully before attempting any hill To climb a hill you need traction momentum and steady throttle For more traction and control for climbing steeper and or rougher slopes shift into low gear and select 4WD or DIFF LOCK Travel fast enough to main tain momentum but not so fast...

Page 111: ...f the brakes which could cause the vehicle to slide If you are sliding or skidding try to steer in the direction the vehicle is sliding to regain con trol For example if you feel the back of the vehicle start to slide to your right steer to the right If you must turn on the hill to avoid an obsta cle do so slowly and carefully If the vehicle starts to tip immediately steer in the downhill directio...

Page 112: ... or other injuries use care when crossing through water Wet brakes may have reduced effectiveness After leaving the water test the brakes If nec essary apply the brakes several times to let friction dry them out Water in the CVT case may cause the V belt to slip resulting in loss of drivetrain power Be sure to drain any trapped water NOTICE ECB02170 After driving your vehicle in water be sure to d...

Page 113: ...peration and remain hot after the engine has stopped To reduce the risk of fire during operation or after leaving the vehicle do not let brush grass and other materials collect under the vehicle near the muffler or exhaust pipe or next to other hot parts Check under the vehicle after operating in areas where combustible materials may have collected Do not idle or park the vehicle in long dry grass...

Page 114: ...tion about your ability to maneuver safely over the obstacle you should turn around if the ground is flat and you have the room or back up until you find a less difficult path UB4J11E0 book Page 22 Thursday July 23 2020 10 22 AM ...

Page 115: ...hile using the ve hicle If you are not familiar with vehicle service have a Yamaha dealer perform the service WARNING EWB02563 Turn off the engine when performing main tenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while servicing can lead to eye injury burns fire o...

Page 116: ...on included in this manual is intended to provide you the owner with the necessary information for completing your own preventive maintenance and minor repairs The tools provided in the tool kit are sufficient for this purpose and should be kept on the vehicle in case of emergency repairs Other tools and equipment are required for certain service items If you do not have a torque wrench available ...

Page 117: ...9 3 9 eration requiring one take your vehicle to a Yamaha dealer to check the torque settings and adjust them as necessary UB4J11E0 book Page 3 Thursday July 23 2020 10 22 AM ...

Page 118: ...ol system NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 240 150 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 1 Fuel line Check fuel hose for cracks or damage Replace if necessary 2 Valves Check valve clearance and adjust if neces sary Every 5000 km 3200 mi 3 Spark plugs Check condition Adjust gap and clean Replace if necessary 4 Breather system Check...

Page 119: ...ol system for damage Replace if necessary 8 Air induction sys tem Check the air cut off valve reed valve and hose for damage Check condition and clean or replace if nec essary 9 Spark arrester Clean NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 240 150 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 UB4J11E0 book Page 5 Thursday July 23 2020 10 22 AM ...

Page 120: ...t Every 2 years 2 Primary air filter foam Clean Replace if necessary Every 300 600 km 200 400 mi more often in wet or dusty condi tions Secondary air fil ter paper Replace Every 2000 5000 km 1200 3000 mi more often in wet or dusty condi tions 3 Engine oil Change warm engine before draining 4 Engine oil filter cartridge Replace 5 Transmission oil Check oil level and for leakage Change 6 Final gear ...

Page 121: ...ke pad wear Correct if necessary Replace pads if worn to the limit 11 Brake fluid Change Every 2 years 12 Accelerator pedal Check operation and free play 13 V belt Check operation Check for wear cracks or damage 14 Primary sheave spacer Clean and lubricate with polyurea grease Check for wear cracks or damage and re place if necessary NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6...

Page 122: ...just if necessary 19 Stabilizer bushes Check for cracks or other damage and re place if necessary 20 Rear knuckle up per and lower piv ots Lubricate with lithium soap based grease 21 Engine mounts Check for cracks or damage Check bolt tightness 22 Front and rear axle boots Check for cracks or other damage and re place if necessary NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 ...

Page 123: ...r cylinder and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged Transmission service Have the V belt inspected regularly Replace when worn or sooner if damaged 23 Fittings and fas teners Check all chassis fittings and fasteners Correct if necessary NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 240 150 1300 800 2500...

Page 124: ...0 Hood To remove 1 Pull the tab on each hood lock up and then turn the hood locks 1 4 turn clock wise 2 Remove the hood 1 Tab 1 1 1 1 Tab 2 Hood lock 1 Hood 1 2 1 UB4J11E0 book Page 10 Thursday July 23 2020 10 22 AM ...

Page 125: ... oil filter Check the engine oil level regularly In addi tion the oil must be changed and the filter re placed at the intervals specified in the periodic maintenance chart NOTICE ECB03020 Do not use oils with a diesel specifica tion of CD or oils of a higher quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign material en ters the oil ...

Page 126: ...off TIP If the engine is cold take the vehicle for a short drive or let it idle for approximately 10 minutes before checking the engine oil level 4 Remove the engine oil tank filler cap and wipe the dipstick with a clean rag 5 Insert the dipstick back into the oil tank without screwing it in and then remove it again to check the oil level TIP The engine oil level should be between the tip of the d...

Page 127: ...and then install the quick fastener screws To change the engine oil 1 Park the vehicle on a level surface 2 Remove the rear cup holder panel 3 Start the engine warm it up for several minutes and then turn it off 4 Place an oil pan under the oil tank to col lect the used engine oil 5 Remove the engine oil tank filler cap and the cylinder head cap 1 Engine oil tank filler cap 2 O ring 3 Engine oil d...

Page 128: ...engine oil from the oil tank Use a trough or a similar object as shown to prevent oil from spilling on the frame 1 Cylinder head cap 2 Engine oil tank filler cap 2 2 2 1 1 1 Engine oil tank drain bolt 2 Gasket 1 Trough 2 1 1 UB4J11E0 book Page 14 Thursday July 23 2020 10 22 AM ...

Page 129: ... to drain the oil from the oil cooler 11 Install the engine oil drain bolts engine oil tank drain bolt oil cooler drain bolts and their new gaskets and then tighten the bolts to the specified torques 1 Engine oil drain bolt 2 Gasket 2 1 1 Oil cooler drain bolt 2 Gasket Tightening torques Engine oil drain bolt 20 N m 2 0 kgf m 15 lb ft Engine oil tank drain bolt 9 N m 0 9 kgf m 6 6 lb ft Oil cooler...

Page 130: ... of the recommend ed type to raise it to the maximum level mark on the dipstick TIP Be sure to wipe off spilled oil on any parts af ter the engine and exhaust system have cooled down 19 Install and tighten the engine oil tank filler cap 20 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking immediately turn the engine off and check for the ...

Page 131: ... an oil filter wrench Make sure that the O ring is removed together with the oil filter car tridge If the O ring remains attached to the crankcase oil leakage may occur TIP An oil filter wrench is available from a Yamaha dealer 5 Apply a light coat of clean engine oil to the O ring of the new oil filter cartridge 1 Right rear panel 2 Quick fastener screw 3 Bolt A 4 Bolt B 3 3 2 3 2 1 4 1 Oil filte...

Page 132: ...ded engine oil Check the engine oil level and the vehicle for oil leakage Install the rear cup holder panel TIP Refer to steps 11 21 of the To change the engine oil section for the oil filling procedure 8 Install the right rear panel bolts and quick fastener screw and then tighten the bolts to the specified torque 1 O ring Tightening torque Oil filter cartridge 17 N m 1 7 kgf m 13 lb ft 1 1 Torque...

Page 133: ...oil s qualities and blend in the ideal ba lance of additives to make sure the final oil clears our performance standards Thus Yamalube mineral semisynthetic and syn thetic oils have their own distinct characters and value Yamaha s experience gained over many years of research and development into oil since the 1960 s helps make Yamalube the best choice for your Yamaha engine 1 Right rear panel 2 Q...

Page 134: ...mission If necessary clean the filler cap and surrounding area To check the transmission oil level 1 Park the vehicle on a level surface 2 Remove the passenger seat cushion 3 Pull the tab to lift up the rubber cover 4 Remove the transmission oil dipstick and wipe it clean Recommended oil YAMALUBE SAE 80W 90 API GL 5 Hypoid gear oil Oil quantity 1 40 L 1 48 US qt 1 23 Imp qt 1 Rubber cover 1 1 1 UB...

Page 135: ...um and maximum level marks 6 If the oil level is at or below the minimum level mark add oil TIP Add a sufficient amount to raise to the maxi mum level mark but do not overfill 7 Install the dipstick 8 Install the rubber cover 1 Transmission oil dipstick 2 Maximum level mark 3 Minimum level mark 2 1 3 1 Arrow mark 1 UB4J11E0 book Page 21 Thursday July 23 2020 10 22 AM ...

Page 136: ...ately when the drain bolt is loosened Take care not to lose the bolt 4 After draining the oil install the transmis sion oil drain bolt with a new gasket 5 Tighten the drain bolt to the specified torque 6 Refill the transmission with the specified amount of the recommended oil 7 Install the dipstick 1 Transmission oil drain bolt 2 Gasket 2 1 Tightening torque Transmission oil drain bolt 20 N m 2 0 ...

Page 137: ... this main tenance More frequent inspections are rec ommended if you often drive hard or operate in severe conditions When worn the V belt should be replaced to prevent unintended breakdowns Wear symptoms include Initial acceleration is slow or maximum speed is slow Abnormal vibrations or unusual noises from the CVT If any of the above signs occur have the CVT inspected and repaired if necessary E...

Page 138: ...ase The oil level should be at the brim of the filler hole 3 If the oil is below the brim of the filler hole add sufficient oil of the recommended type to raise it to the correct level 4 Check the gasket for damage and re place it if necessary 5 Install the oil filler bolt and its gasket and then tighten the bolt to the specified torque Recommended oil YAMALUBE SAE 80W 90 API GL 5 Hypoid gear oil ...

Page 139: ... oil up to the brim of the filler hole 6 Check the oil filler bolt gasket for dam age and replace it if necessary 7 Install the oil filler bolt and its gasket and then tighten the bolt to the specified torque 8 Check for oil leakage If oil leakage is found check for the cause Tightening torque Final gear oil filler bolt 23 N m 2 3 kgf m 17 lb ft 1 Final gear oil drain bolt 2 Gasket 1 2 Tightening ...

Page 140: ...ear oil level 1 Park the vehicle on a level surface 2 Remove the differential gear oil filler bolt and its gasket and then check the oil lev el It should be up to the brim of the filler hole 3 If the level is low add sufficient oil of the recommended type to raise it to the specified level 4 Check the gasket for damage and re place it if necessary Recommended oil YAMALUBE SAE 80W 90 API GL 5 Hypoi...

Page 141: ...n bolt and their gasket to drain the oil 4 Install the differential gear oil drain bolt and its new gasket and then tighten the bolt to the specified torque 5 Refill the differential gear case with the recommended oil 6 Check the oil filler bolt gasket for dam age and replace it if necessary Tightening torque Differential gear oil filler bolt 23 N m 2 3 kgf m 17 lb ft 1 Differential gear oil drain...

Page 142: ...water at a 1 1 ratio NOTICE ECB02190 Mix antifreeze with distilled water only However if distilled water is not available soft water may be used for refilling Do not use hard water or salt water since they are harmful to the engine To check the coolant level 1 Park the vehicle on a level surface 2 Wait for the engine to cool for an accurate reading 3 Look at the coolant level in the coolant reserv...

Page 143: ...Install the hood To change the coolant The coolant must be changed at the intervals specified in the periodic maintenance chart Have a Yamaha dealer change the coolant WARNING Never attempt to remove the radiator cap when the engine is hot EWB04250 EBU32400 Axle boots Check the axle boots for holes or tears 1 Maximum level mark 2 Minimum level mark 1 2 1 Coolant reservoir cap 1 1 1 UB4J11E0 book P...

Page 144: ...tem In addition the condition of the spark plugs can reveal the condition of the engine The porcelain insulator around the center electrode of each spark plug should be a me dium to light tan color the ideal color when the vehicle is ridden normally and all spark plugs installed in the engine should have a similar color If any spark plug shows a dis tinctly different color the engine could be op e...

Page 145: ...e wrench is not available when in stalling the spark plug a good estimate of the correct torque is 1 4 1 2 turn past finger tight However the spark plug should be tightened to the specified torque as soon as possible NOTICE ECB02900 Do not use any tools to remove or install the spark plug cap otherwise the ignition coil coupler may be damaged The spark plug cap may be difficult to remove be Specif...

Page 146: ... mi TIP Service the air filters more frequently when operating in wet or dusty environments Whenever air filter maintenance is performed check the air inlet for obstructions and the air filter case for dirt and foreign matter check the air filter case check hose for dirt or water and clean as necessary check the air filter case joint and the rubber joint to and from the throttle body for proper fi...

Page 147: ...er 1 Remove the hood 2 Remove the air filter case cover by un hooking the air filter case cover holders 3 Remove the foam air filter 4 Pull off the air filter element lock plate and then remove the foam air filter ele ment from the air filter frame 1 Air filter case cover 2 Air filter case cover holder 1 1 1 2 2 2 2 1 Foam air filter 1 1 1 UB4J11E0 book Page 33 Thursday July 23 2020 10 22 AM ...

Page 148: ...ter to remove remaining solvent then rinse thoroughly with plain warm water 8 Squeeze out the excess water NOTICE Do not twist the foam material when squeezing it ECB02970 9 Allow the foam air filter to dry thoroughly Inspect for wear and tear and replace if damaged or heavily worn 10 Thoroughly apply Yamalube brand or other quality foam air filter oil Do not use a spray type product The foam air ...

Page 149: ...ter 1 Remove the hood 2 Remove the primary air filter 3 Remove the secondary air filter by re moving the screws 4 Insert a new air filter element and tighten the screws 5 Install the primary air filter 6 Install the hood EBU37520 Air filter check hoses There is a check hose at the bottom of the air filter case and at the bottom of the air intake duct If dust or water collects in a check hose 1 Sec...

Page 150: ...cle After operating in water deep enough to allow water to enter the V belt case remove the drain plug to drain any water from the case If water drains from the V belt case after re moving the drain plug have a Yamaha dealer inspect the vehicle as the water may affect other engine parts 1 Air filter case check hose 1 1 1 1 Air intake duct check hose 1 UB4J11E0 book Page 36 Thursday July 23 2020 10...

Page 151: ...tart the engine while cleaning the ex haust system 1 Remove the tailpipe bolts 2 Remove the tailpipe by pulling it out of the muffler and then remove the gasket 3 Tap the tailpipe lightly and then use a wire brush to remove any carbon depos its from the spark arrester portion of the tailpipe and inside of the tailpipe housing 1 V belt case drain plug 1 1 Tailpipe bolt 1 1 1 1 1 UB4J11E0 book Page ...

Page 152: ...l the bolts and tighten them to the specified torque EBU32460 Valve clearance The correct valve clearance changes with use resulting in improper fuel air supply or engine noise To prevent this the valve clear 1 Tailpipe 2 Spark arrester 3 Gasket 1 2 3 1 Tailpipe Tightening torque Tailpipe bolt 10 N m 1 0 kgf m 7 4 lb ft 1 48 UB4J11E0 book Page 38 Thursday July 23 2020 10 22 AM ...

Page 153: ... EBU35150 Checking the front and rear brake pads Check each brake pad for damage and mea sure the lining thickness If a brake pad is damaged or if the lining thickness is less than 1 0 mm 0 04 in have a Yamaha dealer re place the brake pads as a set The wheels need to be removed to check the brake pads See pages 9 46 9 48 for wheel removal and installation procedures EBU37500 Checking the parking ...

Page 154: ...g brak ing performance Clean the filler cap before removing Use only DOT 4 brake fluid from a sealed container Use only the specified brake fluid other wise the rubber seals may deteriorate causing leakage Refill with the same type of brake fluid Adding a brake fluid other than DOT 4 may result in a harmful chemical reac tion Be careful that water does not enter the brake fluid reservoir when refi...

Page 155: ...ent Complete fluid replacement should be done only by trained Yamaha service personnel Have a Yamaha dealer replace the following components during periodic maintenance or when they are damaged or leaking Replace the oil seals every two years Replace the brake hoses every four years EBU32531 Checking the brake pedal Have a Yamaha dealer check the brakes at the intervals specified in the periodic m...

Page 156: ... lever free play adjust ment Periodically check the parking brake lever free play 1 Shift the drive select lever into low gear L 2 Check the parking brake lever free play The maximum free play is equal to 3 clicks of the parking brake lever If the 1 Brake pedal 2 No brake pedal free play Accelerator pedal free play 10 0 15 0 mm 0 39 0 59 in 1 1 1 2 2 1 Accelerator pedal 2 Accelerator pedal free pl...

Page 157: ...akes effect WARNING EWB04220 The brake light switch is part of the brake override system Improper adjustment may prevent the brake override system from working properly If necessary adjust the brake light switch 1 Hold the brake light switch in place 2 Turn the adjusting nut in direction a to make the brake light come on earlier 1 Parking brake lever free play 1 1 1 1 Brake light switch 2 Adjustin...

Page 158: ...ult when the outer covering of control cables becomes damaged Cables can also become frayed or kinked Lubricate the cable ends If the cables do not operate smoothly ask a Yamaha dealer to re place them EBU36760 Pedal lubrication The pivoting parts of the brake and accelera tor pedals should be lubricated periodically to prevent rust and ensure smooth operation Recommended lubricant Yamalube LubezA...

Page 159: ...ntervals specified in the periodic maintenance chart Have a Yamaha dealer replace the stabilizer bushes if necessary Front Rear EBU32590 Rear knuckle upper and lower pivot lu brication left and right Lubricate the knuckle upper and lower pivots with a grease gun UB4J11E0 book Page 45 Thursday July 23 2020 10 22 AM ...

Page 160: ...al 1 Loosen the wheel nuts 2 Elevate the vehicle and place a suitable stand under the frame 3 Remove the nuts from the wheel 4 Remove the wheel Recommended lubricant Lithium soap based grease Recommended lubricant Lithium soap based grease UB4J11E0 book Page 46 Thursday July 23 2020 10 22 AM ...

Page 161: ... the tires in pairs front or rear with tires of the same size and type as the originals Never replace just one tire WARNING EWB03390 Installing improper tires on your Yamaha Wolverine RMAX4 can affect handling and stability This can cause a loss of control The tires listed below have been approved by Yamaha Motor Manufacturing Corporation of America for this model 1 Wheel nut 1 1 1 1 1 Front tire ...

Page 162: ...ck the electrolyte or to add dis tilled water However the battery lead con nections need to be checked and tightened and the battery terminals cleaned if corroded If the battery seems to have discharged re charge it as soon as possible WARNING EWB03410 Avoid battery contact with skin eyes or clothing Shield eyes when working near batteries Keep out of reach of children You could be poisoned or sev...

Page 163: ...f ignition To remove the battery 1 Turn the key to off 2 Remove the hood See page 9 10 3 Remove the battery holding plate by re moving the bolts 4 Disconnect the negative battery lead first then the positive battery lead by remov ing their bolt NOTICE When removing the battery the main switch must be off and the negative lead must be dis connected before the positive lead ECB01002 5 Pull the batte...

Page 164: ...cle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place If the battery will be stored for more than two months check it at least once a month and fully charge it if necessary NOTICE ECB00942 Always keep the battery charged Stor ing the battery in a discharged state for an extended period of time will cause permanent battery damage Do no...

Page 165: ...tarted proceed as follows WARNING EWB03430 To avoid battery explosion and or serious damage to the electrical system Do not connect the negative lead of the jumper cable to the negative terminal of the battery Do not touch the positive lead of the jumper cable to the negative lead Do not reverse the polarity of the jumper cables when connecting to the batteries 1 Turn the key to off 2 Remove the h...

Page 166: ...metal sur face of the frame of the vehicle to be started 5 Start the engine See page 7 2 6 After the engine starts disconnect the negative lead of the jumper cable from the frame and charged battery and then disconnect the positive lead of the jump er cable from the charged battery and the battery in the vehicle 7 Install the hood 1 Jumper cable positive lead 1 1 1 1 Jumper cable negative lead 1 1...

Page 167: ...Main fuse 3 EPS fuse 4 Fuel injection system spare fuse 5 Fuel injection system fuse 6 SCU fuse 3 3 3 1 2 4 1 2 6 4 5 5 1 Spare fuse 2 Accessory fuse ACC 3 Electronic throttle valve fuse ETV 4 Auxiliary DC jack fuse TERMINAL 5 Radiator fan motor fuse FAN 6 Ignition fuse IGNITION 7 Backup fuse BACK UP for clock 8 Four wheel drive motor fuse DIFF 9 Signaling system fuse SIGNAL 10 Headlight fuse HEAD...

Page 168: ...Using an improper fuse can cause damage to the electrical system and may lead to a fire EWB03440 Specified fuses Main fuse 50 0 A Fuel injection system fuse 10 0 A Headlight fuse 7 5 A Ignition fuse 15 0 A Auxiliary DC jack fuse 10 0 A Signaling system fuse 7 5 A Four wheel drive motor fuse 7 5 A Radiator fan motor fuse 30 0 A ETV fuse 10 0 A Accessory fuse 20 0 A Backup fuse 7 5 A EPS fuse 40 0 A...

Page 169: ...on check for a loose connection check the headlight fuse and then have a Yamaha dealer check the ve hicle TIP When the headlights are set to low beam the outer two headlights come on When the headlights are set to high beam all four headlights come on EBU39611 Headlight beam adjustment NOTICE ECB00691 It is advisable to have a Yamaha dealer make this adjustment To adjust the headlight beam 1 Remov...

Page 170: ...uick fasten er screws 5 Install the hood EBU39560 Auxiliary lights This model is equipped with LED auxiliary lights there are no replaceable bulbs If an auxiliary light does not come on check for a loose connection check the fuses and then have a Yamaha dealer check the vehicle 1 Headlight cover 2 Quick fastener screw 1 2 2 2 1 Headlight beam adjusting bolt 1 1 1 a a b b a b UB4J11E0 book Page 56 ...

Page 171: ... vehicle EBU32700 Troubleshooting Although Yamaha vehicles receive an inspec tion before shipment from the factory trouble may occur during operation Any problem in the fuel compression or ignition systems can cause poor starting and loss of power The troubleshooting chart describes a quick easy procedure for making checks If your vehicle requires any repair take it to a Yamaha deal er The skilled...

Page 172: ...moke and make sure there are no open flames or sparks in the area including pilot lights from water heaters or furnaces Gasoline or gasoline vapors can ignite or explode causing severe injury or property damage UB4J11E0 book Page 58 Thursday July 23 2020 10 22 AM ...

Page 173: ...maha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The battery is good Dry Wet Operate the e...

Page 174: ...ommended coolant as soon as possible The engine will tend to overheat if the radiator is caked with mud or if air was not properly bled from the cooling system Wait until the engine has cooled Check the coolant level in the coolant reservoir and or radiator Level is OK Level is low check the cooling system for leakage No leakage Leakage Ask a Yamaha dealer to inspect and repair the cooling system ...

Page 175: ...kes several times at slow speeds to let friction dry the brakes Wet brakes may have reduced stopping ability in creasing the chance of an accident EWB03471 NOTICE Excessive water pres sure may cause water seepage and deterioration of wheel bearings brakes transmission seals and electri cal devices Many expensive repair bills have resulted from improper high pressure detergent applications such as ...

Page 176: ...r or equivalent product Follow the instruc tions on the product label Operate the vehicle for at least 5 minutes to distribute treated fuel through the fuel system 2 Remove the spark plugs and pour one ta blespoon of fresh engine oil into each cyl inder and then re install the spark plugs Remove the spark plug wires and ground them Operate the electric starter to turn the engine over several times...

Page 177: ...the battery in an ex cessively warm or cold place more than 30 C 90 F or less than 0 C 32 F Use of Fuel Med Rx or another high quality fuel stabilizer eliminates the need to drain the fuel system Consult a Yamaha dealer if the fuel system needs to be drained UB4J11E0 book Page 3 Thursday July 23 2020 10 22 AM ...

Page 178: ...aximum water depth 41 cm 16 in Weight Curb weight 934 0 kg 2059 lb Engine Combustion cycle 4 stroke Cooling system Liquid cooled Valve train DOHC Cylinder arrangement Inline Number of cylinders 2 cylinder Displacement 999 cm Bore stroke 93 0 73 5 mm 3 66 2 89 in Compression ratio 11 2 1 Starting system Electric starter Lubrication system Dry sump Engine oil Recommended brand SAE viscosity grades 0...

Page 179: ...S qt 0 27 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 45 L 0 48 US qt 0 40 Imp qt Radiator including all routes 4 35 L 4 60 US qt 3 83 Imp qt Air filter Air filter element Wet element Air filter oil grade Foam air filter oil Secondary air filter element Oil coated paper element Fuel Recommended fuel Premium unleaded gasoline Gasohol E10 acceptable Minimum research octa...

Page 180: ...R14 NHS Manufacturer model MAXXIS ML19A CARNAGE Rear tire Size 29x11 00R14 NHS Manufacturer model MAXXIS ML19A CARNAGE Loading Maximum load 510 0 kg 1124 lb Total weight of all occupants cargo accessories and tongue Tire air pressure measured on cold tires Vehicle load 0 0 200 0 kg 0 441 lb Recommended Front 110 0 kPa 1 100 kgf cm 16 0 psi Rear 110 0 kPa 1 100 kgf cm 16 0 psi Minimum Front 103 0 k...

Page 181: ...Double wishbone Spring Coil spring Shock absorber Gas hydraulic damper Wheel travel 361 mm 14 3 in Rear suspension Type Double wishbone Spring Coil spring Shock absorber Gas hydraulic damper Wheel travel 337 mm 13 3 in Electrical system System voltage 12 V Ignition system TCI Charging system AC magneto Battery Model U1 H11L Voltage capacity 12 V 28 0 Ah Lights Headlight LED Brake tail light LED Au...

Page 182: ... Differential gear lock indicator light LED EPS warning light LED Helmet reminder light LED Seat belt reminder light LED Battery voltage warning light LED Fuses Main fuse 50 0 A Fuel injection system fuse 10 0 A EPS fuse 40 0 A SCU fuse 15 0 A Headlight fuse 7 5 A Signaling system fuse 7 5 A Ignition fuse 15 0 A Auxiliary DC jack fuse 10 0 A Backup fuse 7 5 A Four wheel drive motor fuse 7 5 A Radi...

Page 183: ...applicable ARB evaporative emission control standards A violation of this require ment is punishable by civil and or criminal punishment EBU39280 Vehicle data recording This model s control unit s store certain vehi cle data to assist in the diagnosis of malfunc tions and for research statistical analysis and development purposes Although the sensors and recorded data will vary by model the main d...

Page 184: ... this data to a third party except in the following cases In addi tion Yamaha may provide vehicle data to a contractor in order to outsource services re lated to the handling of vehicle data Even in this case Yamaha will require the contractor to properly handle the vehicle data we provid ed and Yamaha will appropriately manage the data With the consent of the vehicle owner Where obligated by law ...

Page 185: ...pose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Exhaust system Mu...

Page 186: ...the maintenance work is required It is not acceptable proof of mainte nance work MAINTENANCE INTERVAL DATE OF SERVICE MILEAGE SERVICING DEALER NAME AND ADDRESS REMARKS month km mi hours 1 240 150 20 3 1300 800 80 6 2500 1600 160 12 5000 3200 320 18 7500 4800 480 24 10000 6400 640 30 12500 8000 800 36 15000 9600 960 42 17500 11200 1120 48 20000 12800 1280 54 22500 14400 1440 60 25000 16000 1600 UB4...

Page 187: ...inspection and repairs at such dealer s place of business 2 EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of each Yamaha Side by Side vehicle covered by this warranty that the vehicle is designed built and equipped so as to conform at the time of sale with all U S emissions standards applicable at the time of m...

Page 188: ...any later date 3 Each Yamaha Side x Side dealer is held responsible for his setup service and war ranty repair work Q Is the warranty transferable to second owners A Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha Side x Side dealer for the policy to remain effective CUSTOMER SERVICE If your machine r...

Page 189: ... pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 250 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towing phone calls even food and lodging ...

Page 190: ...Limited Warranty expires You can also save money Y E S costs less within the first 90 days after you buy your Yamaha See your dealer today A special note If visiting your dealer isn t convenient contact Yamaha with your Vehicle Identification Number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 UB4J11E0 book Page 8 Thursday July 2...

Page 191: ...t Pre operation check 6 6 Coolant temperature warning light 5 4 Cup holders 5 29 D Data recording vehicle 12 1 Differential gear lock indicator light 5 3 Differential gear oil Periodic maintenance 9 26 Differential gear Pre operation check 6 6 D mode knob 5 18 Doors 5 23 Driver seat position 5 25 Drive select lever 5 21 Drive select lever operation and reverse driving 7 3 Drivetrain icon 5 3 E Emi...

Page 192: ...1 Multi function meter unit 5 7 N Neutral indicator light 5 2 Noise regulation 12 3 O On Command drive knob operation 7 6 Owner s Manuals and Tool kit 9 2 P Parking 7 8 Parking brake indicator light 5 2 Parking brake lever 5 21 Parking brake lever free play adjusting 9 42 Parking brake pads checking 9 39 Passenger handhold Pre operation check 6 7 Passenger seat cushion 5 24 Pedal lubrication 9 44 ...

Page 193: ...racket and receiver 5 38 Transmission oil 9 20 Transmission Pre operation check 6 6 Troubleshooting 9 57 Troubleshooting charts 9 59 V Valve clearance 9 38 V belt case drain plug 9 36 Vehicle Emission Control Information label 12 1 Vehicle identification number 1 1 W Warranty extended 12 7 Warranty limited 12 5 Wheel installation 9 48 Wheel removal 9 46 Winch 5 37 Winch switch 5 16 Y Yamaha Advent...

Page 194: ...UB4J11E0 book Page 4 Thursday July 23 2020 10 22 AM ...

Page 195: ... right right out of the box Yamalube Take care of your Yamaha with legendary Yamalube oils lubricants and care products They re formulated and approved by the toughest judges we know the Yamaha engineering teams that know your Yamaha from the inside out Genuine Yamaha Service Manuals Get the same factory manual for your vehicle that the technicians at your authorized Yamaha dealer use Service manu...

Page 196: ...DIC183 PRINTED IN USA 2020 07 0 3 1 CR E ...

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Yamaha WOLVERINE RMAX4, Owner'S Manual

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