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Yamaha WaveRunner SuperJet 700 2001, Owner'S/Operator'S Manual

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Yamaha WaveRunner SuperJet 700 2001 Owner'S/Operator'S Manual Download Page 69

E

4

EJU00515 

MAINTENANCE AND 

CARE

Storage

.......................................................4-1

Flushing the cooling system ...................4-1
Lubrication...............................................4-3
Fuel system.............................................4-5
Battery .....................................................4-5
Cleaning the watercraft...........................4-6

Maintenance and adjustments

...............4-7

Owner’s/Operator’s Manual and 
tool kit ......................................................4-8
Periodic maintenance chart....................4-9
Inspecting the fuel system....................4-10
Inspecting the steering cable................4-12
Inspecting and adjusting the throttle 
cable......................................................4-12
Cleaning and adjusting the spark 
plugs......................................................4-13
Lubrication points..................................4-14
Adjusting the choke cable.....................4-16
Inspecting the battery ...........................4-17
Adjusting the carburetor .......................4-19
Replacing the fuse ................................4-20
Adjusting the steering friction ...............4-20
Adjusting the jet thrust nozzle angle ....4-21

Specifications 

........................................4-23

E_GM6-4TOC.fm  Page 1  Tuesday, July 11, 2000  11:27 AM

Summary of Contents for WaveRunner SuperJet 700 2001

Page 1: ...EAD THIS MANUAL CAREFULLY BEFORE OPERATION OWNER S OPERATOR S MANUAL GM6 28199 75 700 2001 Printed in Japan June 2000 1 1 1 CR GM6 28199 75 SJ700A Z Printed on recycled paper YAMAHA MOTOR CO LTD SuperJet ...

Page 2: ......

Page 3: ... with it even if the watercraft is subse quently sold Important manual information In this manual information of particular importance is distinguished in the following ways The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED WARNING Failure to follow WARNING instructions could result in severe injury or death to the machine operator a bystander or a person inspecting or r...

Page 4: ...E_GM6_info fm Page 2 Tuesday July 11 2000 10 48 AM ...

Page 5: ...S MANUAL CAREFULLY BEFORE OPERATING YOUR WATERCRAFT GENERAL AND SAFETY INFORMATION 1 FEATURES AND FUNCTIONS 2 OPERATION 3 MAINTENANCE AND CARE 4 TROUBLESHOOTING AND EMERGENCY PROCEDURES 5 APPENDIX 6 E_GM6_info fm Page 3 Tuesday July 11 2000 10 48 AM ...

Page 6: ...E_GM6_info fm Page 4 Tuesday July 11 2000 10 48 AM ...

Page 7: ... Emission control certificate 1 2 Important labels 1 3 Label location 1 3 Warning labels 1 4 Caution label 1 7 Other labels 1 7 Safety information 1 8 Limitations on who may operate the watercraft 1 8 Cruising limitations 1 9 Operation requirements 1 10 Hazard information 1 12 Watercraft characteristics 1 13 Safe boating rules 1 14 Enjoy your watercraft responsibly 1 14 E_GM6 1TOC fm Page 1 Tuesda...

Page 8: ... separate place in case your watercraft is stolen EJU00700 Primary Identification PRI ID number The PRI ID number is stamped on a label 1 attached to the inside of the engine compart ment EJU00284a Hull Identification Number HIN The HIN is stamped on a plate 2 attached to the hull beside the jet thrust noz zle EJU00935 Engine serial number The engine serial number is stamped on a label 3 attached ...

Page 9: ...the electrical box 1 Emission control information label EMISSION CONTROL INFORMATION ENGINE FAMILY THIS ENGINE CONFORMS TO 2001 U S EPA REGULATIONS FOR MARINE SI ENGINES FELs TROLLING SPEED rpm SPARK PLUG GAP mm g kw hr INFORMATION ANTIPOLLUTION CATEGORIE DU MOTEUR CE MOTEUR EST CONFORME AUX NORMES 2001 EPA E U POUR MOTEURS NAUTIQUES SI FELs REGIME EMBRAYE tr mm BOUGIE ECARTEMENT mm g kw hr E_GM6 ...

Page 10: ...1 3 E EJU00293 Important labels Label location E_GM6 1 fm Page 3 Tuesday July 11 2000 10 49 AM ...

Page 11: ...1 4 E Warning labels 1 2 3 4 E_GM6 1 fm Page 4 Tuesday July 11 2000 10 49 AM ...

Page 12: ...1 5 E 5 6 7 9 8 E_GM6 1 fm Page 5 Tuesday July 11 2000 10 49 AM ...

Page 13: ...1 6 E 0 A B C E_GM6 1 fm Page 6 Tuesday July 11 2000 10 49 AM ...

Page 14: ...1 7 E Caution label Other labels D E F G H E_GM6 1 fm Page 7 Tuesday July 11 2000 10 49 AM ...

Page 15: ...read this Owner s Operator s Manual the Riding Practice Guide and all warning and cau tion labels on the watercraft These mate rials should give you an understanding of the watercraft and its operation Never allow anyone to operate this water craft until they too have read this Owner s Operator s Manual the Riding Practice Guide and all warning and caution labels EJU00298 Limitations on who may op...

Page 16: ...s or jumping wakes or waves can increase the risk of back spinal injury paralysis facial injuries and bro ken legs ankles and other bones Do not jump wakes or waves Do not operate the watercraft in rough water bad weather or when visibility is poor this may lead to an accident caus ing injury or death Be alert to the possi bility of adverse weather Take note of weather forecasts and the prevailing...

Page 17: ...water or being near the jet thrust nozzle Normal swimwear does not adequately protect against forceful water entry into rectum or vagina All riders must wear a wetsuit bottom or clothing that provides equivalent protection Such clothing includes thick tightly woven sturdy and snug fitting apparel such as denim but does not include spandex or similar fabrics like those used in bicycle shorts 1 Auth...

Page 18: ...ironment and your riding style and ability Also consider the likelihood of traffic congestion and the water surface conditions If you decide to wear a helmet based upon your riding cir cumstances choose one carefully Look for a helmet designed for personal water craft use if possible If you will be engag ing in closed course competition follow the helmet requirements of the sanction ing organizati...

Page 19: ...or you maneuver more quickly than other boaters expect you risk a collision Maintain a safe distance from other boats or watercraft and also watch for boats ski ropes or fishing lines Obey the Safe boating rules and be sure to check behind you before making a turn See Safe boating rules on page 1 14 EJU00313 Hazard information When transporting or storing your water craft always place the fuel coc...

Page 20: ...directly connected to the engine This means that jet thrust will pro duce some movement whenever the engine is running There is no neutral position Keep away from intake grate 1 while the engine is on Items such as long hair loose clothing or PFD straps can become entangled in moving parts resulting in severe injury or drowning Never insert any object in the jet thrust nozzle 2 Severe injury or de...

Page 21: ...rs And the excit ing splash of your wake can make waves others won t enjoy Avoid riding close to shoreline homes and waterfowl nesting areas or other wildlife areas and keep a respectful distance from fishermen other boats swimmers and populated beaches When travel in areas like these is unavoid able ride slowly and obey all laws Remember that pollution can be harmful to the environment Do not ref...

Page 22: ...E MEMO E_GM6 1 fm Page 15 Tuesday July 11 2000 10 49 AM ...

Page 23: ... 3 Fuel tank filler cap 2 4 Fuel cock knob 2 4 Engine stop switch 2 5 Engine shut off switch 2 5 Choke knob 2 6 Throttle lever 2 6 Start switch 2 6 Cooling water pilot outlet 2 7 Steering system 2 7 Steering pole 2 8 Engine overheat warning system 2 9 Storage pouch 2 10 E_GM6 2TOC fm Page 1 Tuesday July 11 2000 10 50 AM ...

Page 24: ...balance 6 Fuel tank filler cap 7 Hood 8 Steering cover 9 Hood latch Locks the hood 0 Jet thrust nozzle Changes the direction of jet thrust according to handlebar position to steer the watercraft A Cooling water pilot outlet Use to verify cooling water flow B Intake grate Prevents debris from getting into the jet pump C Jet intake D Ride plate E Drive shaft Transmits power from the engine to the je...

Page 25: ...e lever Use to accelerate and decelerate 7 Engine shut off switch Remove the clip to stop the engine and dis able it from starting 8 Engine stop switch Push to stop the engine normally 9 Engine shut off cord lanyard Attach to wrist and so that the engine stops if the operator falls off the watercraft 0 Bow A Fuel tank B Battery C Silencer Prevents water from getting into the engine and reduces air...

Page 26: ...Turn the latch knob 1 to the open posi tion and then pull up on the hood latch 2 to unlatch the hood 2 Grasp the hood using the handgrips 3 provided at the front and rear side of the hood Lift the hood up and to the rear to remove it To install the hood 1 Position the hood on the deck so the two projections at the front of the hood fit under the two stays on the deck E_GM6 2 fm Page 3 Tuesday July...

Page 27: ...hown in the illustration OFF With the fuel cock knob in this position fuel does not flow Always turn the fuel cock knob to this position when the engine is not running ON With the fuel cock knob in this position fuel flows to the carburetors normally Turn the fuel cock knob to this position when start ing the engine and operating the watercraft RES This indicates reserve With the fuel cock knob in...

Page 28: ...utomatically when the clip is removed from the switch such as if the operator falls off the watercraft WARNING Always attach the engine shut off cord to your wrist and the clip to the engine shut off switch BEFORE starting the engine To prevent accidental starting of the engine or unauthorized use by chil dren or others always remove the clip from the engine shut off switch when the engine is not ...

Page 29: ...oke off EJU00918 Throttle lever Squeeze the throttle lever 1 to increase engine speed Release the throttle lever to decrease engine speed or to return it to the idle position EJU00919 Start switch Push the start switch 1 green button to start the engine NOTE The engine will not start when the clip is removed from the engine shut off switch E_GM6 2 fm Page 6 Tuesday July 11 2000 10 51 AM ...

Page 30: ...top the engine and check for the cause See pages 2 9 and 5 3 for further instructions NOTE If the cooling water passages are dry it will take about 20 seconds for the water to reach the outlet after the engine is started EJU00356 Steering system Your watercraft can be steered by turning the handlebars 1 the same direction you wish to travel When the handlebars are turned the angle of the jet thrus...

Page 31: ...ume various riding positions When removing the hood for pre opera tion checks maintenance etc lift the steer ing pole 1 and use the lock pin 2 to support it Move the lock pin into the detent Make sure the lock pin is returned to the stowed position after installing the hood E_GM6 2 fm Page 8 Tuesday July 11 2000 10 51 AM ...

Page 32: ...e watercraft and then check the intake grate and impeller for clogging WARNING Before attempting to remove weeds or debris from the intake grate or impeller shut the engine off and remove the clip from the engine shut off switch Severe injury or death could result from coming in contact with the rotating parts of the jet pump CAUTION If you cannot locate and correct the cause of the overheating co...

Page 33: ...to insert it into the storage pouch 1 then add the tool kit and any other small items Fold the pouch and tie it with the belt Install the storage pouch on the hood and secure it with the bands 2 NOTE The storage pouch is not waterproof To keep the contents of the storage pouch dry put them in a waterproof bag before putting them in the storage pouch E_GM6 2 fm Page 10 Tuesday July 11 2000 10 51 AM...

Page 34: ...E MEMO E_GM6 2 fm Page 11 Tuesday July 11 2000 10 51 AM ...

Page 35: ... engine 3 15 Stopping the engine 3 18 Leaving the watercraft 3 18 Operating your watercraft 3 19 Getting to know your watercraft 3 19 Learning to operate your watercraft 3 19 Starting the watercraft 3 21 Operating positions 3 25 Capsized watercraft 3 26 Turning the watercraft 3 27 Stopping the watercraft 3 29 Beaching the watercraft 3 30 Rough water operation 3 30 Post operation checks 3 31 Transp...

Page 36: ...top fill ing when the fuel level just reaches the bottom of the filler tube Do not fill up the filler tube because fuel expands as it warms up and could overflow Tighten the filler cap securely after refueling If you should swallow some gasoline inhale a lot of gasoline vapor or get gasoline in your eyes get immediate medical attention If any gasoline spills onto your skin immediately wash with so...

Page 37: ...e fuel meets minimum octane ratings Gasohol containing methanol is not rec ommended by Yamaha because it can cause fuel system damage or engine perfor mance problems EJU00939 2 stroke engine oil If YAMALUBE 2 W is not available another 2 stroke engine oil with an NMMA certified TC W3 rating may be used Recommended engine oil YAMALUBE 2 W E_GM6 3 fm Page 2 Tuesday July 11 2000 10 52 AM ...

Page 38: ...xing ratio could result in major engine trou ble such as seizure Too much oil in the fuel mixing ratio could result in fouled spark plugs smoky exhaust or heavy carbon deposits Pour 2 stroke engine oil into a clean con tainer and then add gasoline To mix them thoroughly shake the container from side to side Fuel mixing ratios gasoline to oil Break in period first two tankfuls 25 1 After break in 5...

Page 39: ...er cap and slowly add the premixed fuel to the fuel tank 4 Stop filling when the fuel level just reaches the bottom of the filler tube NOTE The hood must be removed in order to watch the fuel level in the fuel tank while adding fuel Be careful not to spill fuel or overfill the tank Do not fill into the filler tube because fuel could overflow Fuel tank capacity Total 18 L 4 8 US gal 4 0 Imp gal Res...

Page 40: ...residue and remove if necessary 3 7 Throttle Check that throttle lever springs back 3 10 Steering system Check for proper steering system operation 3 10 Fuel Check fuel level and add if necessary Check hoses and tank for leakage 3 6 Water separator Check for water and drain if necessary 3 7 Battery Check electrolyte level and battery condition 3 8 Hood Check that hood latches are secured 2 3 Hull ...

Page 41: ...ompart ment could result in fire or explosion Do not start the engine if there is a fuel leak or loose electrical connection EJU00427 Fuel system Check the fuel system for leakage cracks or malfunctions before each use See page 4 10 for check points and correct procedures 1 Remove the fuel tank filler cap to release any pressure that might have built up in the fuel tank 2 Remove the hood and then ...

Page 42: ...se if the watercraft capsizes If water remains in the water separator drain it by removing the drain screw 2 Install the drain screw again after draining the water separator EJU00941 Bilge Check for moisture and fuel residue in the bilge Excessive water in the bilge can splash into the carburetor and engine which could cause engine damage E_GM6 3 fm Page 7 Tuesday July 11 2000 10 52 AM ...

Page 43: ...ion Loss of battery power may leave you stranded Never operate the watercraft if the battery does not have sufficient power to start the engine or if it shows any other signs of decreased power Make sure that the breather hose is prop erly connected and that it is not damaged or obstructed Make sure that the battery is securely held in place 1 Positive Red lead 2 Negative Black lead 3 Breather hos...

Page 44: ...tainer or hood could be damaged To close the fire extinguisher container 1 Reinstall the cap and tighten it securely after inserting the fire extinguisher into the container 2 Reinstall the container on the hood and secure it with the band NOTE See the instructions supplied by the fire extinguisher manufacturer for checking the fire extinguisher Always keep the extinguisher in the fire extinguishe...

Page 45: ...EJU00448 Steering system Check for looseness in the handlebars Turn them as far as possible to the right and left to make sure that operation is smooth and unrestricted throughout the whole range Make sure that the jet thrust nozzle also changes directions as the handlebars are turned and that there is no free play between the handlebars and the jet thrust nozzle EJU00449 Steering pole Check for l...

Page 46: ...ee page 5 3 for jet intake cleaning procedures WARNING Keep away from intake grate while engine is on Items such as long hair loose clothing or PFD straps can become entangled in moving parts resulting in severe injury or drowning Stop the engine and remove the clip from the engine shut off switch before removing any debris or weeds which may have collected around the jet intake EJU9001a Engine sh...

Page 47: ...pull the engine shut off cord 5 to remove the clip 3 from the engine shut off switch Verify that the engine stops immediately See pages 3 15 to 3 18 for information on proper operation of the start switch the engine stop switch and the engine shut off switch EJU00453 Cooling water pilot outlet Check that water comes out from the out let while the engine is running and the watercraft is in the wate...

Page 48: ...od is essential to allow the various components of the engine to wear and polish themselves to the correct operating clearances This ensures proper performance and promotes longer compo nent life CAUTION For the first 5 hours or 2 tankfuls of operation premix fuel and oil in a 25 1 ratio After break in premix fuel and oil in a 50 1 ratio for normal operation 1 Launch the watercraft and start the e...

Page 49: ...less until the first tankful of fuel has been used 5 Fill the tank once more with a fuel to oil ratio of 25 1 and proceed with normal operation CAUTION Failure to follow the engine break in pro cedure properly can result in severe damage to the engine E_GM6 3 fm Page 14 Tuesday July 11 2000 10 52 AM ...

Page 50: ...p WARNING Never operate in water that is less than 60 cm 2 ft deep otherwise you increase your chance of hitting a submerged object which could result in injury CAUTION Never operate in water that is less than 60 cm 2 ft deep otherwise pebbles or sand could be sucked into the jet intake causing impeller damage or engine over heating 2 Turn the fuel cock knob to the ON posi tion NOTE Before startin...

Page 51: ...allowing the watercraft to continue to run and cause an accident NOTE It is not possible to start the engine with the clip removed from the engine shut off switch 4 Pull and hold the choke knob all the way out NOTE The choke should not be used when the engine is warm 5 While lightly squeezing the throttle lever push the start switch WARNING On this watercraft the engine is con nected directly to t...

Page 52: ...rwise the battery will be discharged and the engine will not start Also the starter motor may be damaged If the engine does not start in 5 seconds release the start switch wait 15 seconds and try again 7 After the engine has warmed up push the choke knob in to its original position NOTE If the choke knob is left pulled out the engine will stall E_GM6 3 fm Page 17 Tuesday July 11 2000 10 52 AM ...

Page 53: ... Shutting off the engine can cause you to hit an obsta cle you are attempting to avoid A colli sion could result in severe injury or death EJU9001 Leaving the watercraft If leaving the watercraft remove the engine shut off cord to reduce the chance of accidental starting or unauthorized use by children or others E_GM6 3 fm Page 18 Tuesday July 11 2000 10 52 AM ...

Page 54: ...only Never have more than one person on the watercraft at any time EJU00470 Learning to operate your watercraft Before operating always perform the pre operation checks listed on page 3 5 The short time spent checking the watercraft will reward you with added safety and reliability Check all local laws before operating your watercraft Operate defensively at safe speeds and keep a safe distance awa...

Page 55: ...ns Footwear and gloves are recommended Eye protection is recommended to keep wind water and glare from the sun out of your eyes while you operate your watercraft Restraining straps for eyewear are made which are designed to float should your eye wear fall in the water You should grip the handlebars firmly and get to a standing or kneeling position quickly Keep both feet or knees on the riding tray...

Page 56: ...you are going Avoid areas with sub merged objects or shallow water Take early action to avoid collisions Remember watercraft and other boats do not have brakes Do not release the throttle lever when trying to steer away from objects you need throttle to steer Practice deep water starting near shore before riding in deep water The watercraft is less stable when at a standstill or at slow speed It t...

Page 57: ...r elbows on the gunwales for leverage 3 Start the engine and begin to accelerate 4 Continue to pull your body up onto the watercraft as the watercraft speed increases 5 Bring your knees up onto the riding tray and change to a kneeling position as soon as you can do so WARNING Avoid forceful jet thrust and limited visi bility while reboarding Get to standing or kneeling position quickly but do not ...

Page 58: ...raft has leveled out in the water and reached planing speed back off the throttle lever and select your desired speed NOTE The watercraft will become easier to bal ance as the speed increases because jet thrust provides stability as well as direc tional control It will take longer for a heavier operator to reach planing speed than it will for a light operator E_GM6 3 fm Page 23 Tuesday July 11 200...

Page 59: ...witch 3 Grip the handlebars with both hands Place one knee on the riding tray and balance there 4 Start the engine and begin to accelerate 5 Pull your other knee up onto the riding tray as the watercraft speed increases 6 Move as far forward as possible without interfering with the movement of the han dlebars Keep your body perpendicular to the water with your weight forward and low NOTE The water...

Page 60: ...raft is moving through the water rather than skimming on top of it NOTE At very slow speeds it may be necessary to support your upper body weight with your elbows resting on the gunwales trailing your legs in the water Standing After you are comfortable handling the watercraft from a kneeling position try standing as the watercraft gains speed Sta bility increases when you are traveling at planing...

Page 61: ...nd damage may occur 1 Shut the engine off by removing the clip from the engine shut off switch 2 Swim to the rear of the watercraft and upright it by turning it clockwise only CAUTION Do not turn the watercraft over counter clockwise otherwise water may leak into the carburetor and engine and cause damage 3 Start the engine and then head for shore to inspect the engine for water damage E_GM6 3 fm ...

Page 62: ...duces low thrust so the watercraft will turn more gradually C Releasing the throttle lever completely produces only minimum thrust If you are traveling at speeds above trolling you will have rapidly decreasing ability to steer without throttle You may still have some turning ability immediately after releasing the throttle lever but once the engine slows down the watercraft will no longer respond ...

Page 63: ...rn and your traveling speed In general the higher the speed or the sharper the turn the more you lean WARNING Do not release the throttle when trying to steer away from objects you need throt tle to steer A collision could result in severe injury or death E_GM6 3 fm Page 28 Tuesday July 11 2000 10 52 AM ...

Page 64: ...n as soon as the throt tle lever is released but will coast for a dis tance before fully stopping If you are not sure you can stop in time before hitting an obstacle apply throttle and turn in another direction WARNING Allow adequate stopping distance Take early action to avoid collisions Remember watercraft and other boats do not have brakes Operate defensively at safe speeds and keep a safe dist...

Page 65: ...damage the impeller Always stop the engine and get off before beaching the watercraft EJU00507 Rough water operation The force of landing after jumping can cause a strong impact on both the watercraft and the operator It is possible for the opera tor to hit his or her chest or jaw on the water craft body or handlebars and be injured Do not operate the watercraft with your chin right above the hand...

Page 66: ...ft over onto its port left side When turning the watercraft onto its side or inverting it support the bow and secure the steering pole other wise the steering pole and handlebars could be bent or damaged NOTE This watercraft is equipped with an auto matic bilge draining system that removes water from the engine compartment while you are underway However some residual water will remain 4 Put the wa...

Page 67: ...ne compart ment with a small amount of water CAUTION Do not use high pressure when rinsing the engine or engine compartment as severe damage could result 9 Wipe the engine and engine compart ment dry with a clean cloth repeat step 3 if necessary 10 Wipe the hull steering pole handlebars and jet unit dry with a clean cloth 11 Spray a rust inhibitor on metallic parts to minimize corrosion 12 Allow t...

Page 68: ...passing it through the rope hole 2 After securing the bow with the pin secure the stern with ropes or tie downs 2 over the gunwale Use a rubber shock cord 1 to hold the steering pole CAUTION Do not route ropes or tie downs over the steering pole as they may damage it Also wrap the ropes or tie downs with towels or rags where they touch the body of the watercraft to avoid scratching or damage Do no...

Page 69: ... 4 9 Inspecting the fuel system 4 10 Inspecting the steering cable 4 12 Inspecting and adjusting the throttle cable 4 12 Cleaning and adjusting the spark plugs 4 13 Lubrication points 4 14 Adjusting the choke cable 4 16 Inspecting the battery 4 17 Adjusting the carburetor 4 19 Replacing the fuse 4 20 Adjusting the steering friction 4 20 Adjusting the jet thrust nozzle angle 4 21 Specifications 4 2...

Page 70: ...s can be performed by the owner EJU00517 Flushing the cooling system Flushing the cooling system is essential to prevent the cooling system from clogging up with salt sand or dirt Yamaha recommends using the optional flush kit to make flushing easier See the instructions included with the flush kit for proper installation CAUTION Do not supply water to the cooling water passages when the engine is...

Page 71: ...r about 3 minutes watching the engine condition If the engine stops while flushing turn the water supply off immediately and repeat the above steps 6 Turn the water supply off and then force the remaining water out of the cooling water passages by alternately squeezing and releasing the throttle lever for 10 to 15 seconds 7 Stop the engine 8 Remove the garden hose adapter NOTE If you use the flush...

Page 72: ...ecurely after fogging the engine otherwise water could enter the engine and cause damage Do not attempt to run the engine at full throttle or for more than 15 seconds while the watercraft is out of the water otherwise the engine may overheat and or seize 1 Open the silencer cap 1 on the silencer by turning it counterclockwise 2 Start the engine with the watercraft in a well ventilated area E_GM6 4...

Page 73: ...pproximately one tablespoon of engine oil into each cylinder Grease the spark plug threads and install the spark plugs 6 Lubricate all cables such as the throttle choke and steering cables NOTE Use a suitable marine grease applicator to pressure lubricate the cables and purge out any moisture between the inner and outer cables 7 Lubricate the areas of the watercraft specified under Lubrication poi...

Page 74: ...el cock knob in the OFF position 2 Drain the fuel tank using a siphon EJU00530 Battery When the watercraft is not to be used for a month or more remove the battery and store it in a cool dark place Clean the bat tery s casing and terminals using a mixture of baking soda and water one tablespoon of baking soda to one cup of water Apply dielectric grease or petroleum jelly to the battery terminals a...

Page 75: ... water Drain off all water and wipe up remaining moisture with clean dry rags 3 Spray the engine s exterior with a rust inhibitor and lubricant 4 Wax the hull with a non abrasive wax 5 Wipe all vinyl and rubber components such as the engine compartment seals with a vinyl protectant 6 Do not use protectant on the riding tray because it will make it slippery E_GM6 4 fm Page 6 Tuesday July 11 2000 11...

Page 76: ...ich are not qualitatively equivalent to genuine Yamaha parts are not covered by the limited warranty WARNING Be sure to turn off the engine when you perform maintenance unless oth erwise specified otherwise an acci dent or injury could result from unexpected operation moving parts or electric shock If the owner is not familiar with watercraft servicing this work should be done by a Yamaha dealer I...

Page 77: ...would be a good idea to put them in a waterproof bag If your Owner s Operator s Manual is damaged order a replacement from a Yamaha dealer The service information included in this manual is intended to provide you the owner with the necessary information for completing your own preventive mainte nance and minor repairs The tools provided in the tool kit 2 are sufficient for this pur pose except th...

Page 78: ...M 3 months 6 months 6 months 12 months Spark plug Inspect clean adjust 4 13 Lubrication points Lubricate 4 14 Intermediate housing Lubricate 1 2 2 4 16 Fuel system Inspect 4 10 Fuel filter Check replace 4 11 Fuel tank Clean 4 11 Carburetor setting Inspect adjust 4 19 Trolling speed Adjust 4 19 Carburetor throttle shaft Inspect Cooling water passages Flush after every use 4 1 Bilge strainer Clean I...

Page 79: ... is necessary con sult a Yamaha dealer Check Carburetors for leakage Fuel pump for malfunction or leakage Fuel tank for water or dirt Fuel tank for damage cracks or leakage Fuel hose joint for leakage Fuel hose for cracks or other damage Fuel filter for leakage Fuel cock for leakage Air vent check valve for leakage WARNING Failure to check for and repair any fuel leakage may result in fire or expl...

Page 80: ...er if necessary WARNING Do not try to replace the fuel filter your self An incorrectly installed filter can leak gasoline which could lead to fire or explosion If necessary have a Yamaha dealer replace the fuel filter EJU00540 Fuel tank Check the fuel tank 1 for leakage or water in the tank If water is found in the fuel system or if the fuel tank needs to be cleaned have a Yamaha dealer service th...

Page 81: ...justed have a Yamaha dealer service it Distance A and B A B EJU00550 Inspecting and adjusting the throttle cable Check that the throttle cable moves back to the set position smoothly and that free play is within specification 1 Squeeze and release the throttle lever If the lever does not return smoothly have a Yamaha dealer service it 2 Adjust free play a by loosening the lock nut 1 and turning th...

Page 82: ...park plug peri odically heat and deposits will cause the spark plug to slowly break down and erode If electrode erosion becomes excessive or if carbon and other deposits are excessive replace the spark plug with the specified plug Measure the spark plug gap a with a wire thickness gauge before installing the spark plug Adjust the gap to specification if necessary To reinstall spark plug 1 Clean th...

Page 83: ...sible WARNING Be careful not to damage the insulator when removing or installing a spark plug A damaged insulator could allow sparks to escape which could lead to explosion or fire EJU00553 Lubrication points To keep moving parts sliding or rotating smoothly coat them with water resistant grease Throttle cable carburetor end Choke cable carburetor end Throttle cable handlebar end Pull the throttle...

Page 84: ... jet thrust nozzle end 3 Extend the steering cable inner wire and then apply a thin coat of grease to both the handlebar end and the jet thrust noz zle end Steering cable ball joint nozzle end Steering cable inner wire nozzle end Steering handle pivot shaft Lubrication of the steering handle pivot shaft requires disassembly of steering com ponents Have a Yamaha dealer lubricate it Steering nozzle ...

Page 85: ...hs 3 5 cm3 EJU00570 Adjusting the choke cable Check that the choke cable is properly adjusted 1 Pull the choke knob out until it stops and then release the knob The knob should not move 2 Adjust the friction If the choke knob moves back on its own tighten the choke knob adjusting nut 1 slightly If the knob is difficult to move loosen the adjusting nut slightly E_GM6 4 fm Page 16 Tuesday July 11 20...

Page 86: ...s Flush with water for 15 minutes and get prompt medical attention Batteries produce explosive gases Keep sparks flame cigarettes etc well away If using or charging the battery in an enclosed space make sure that it is well ventilated Always shield your eyes when working near batteries KEEP OUT OF THE REACH OF CHIL DREN CAUTION Be careful not to place the battery on its side Make sure to remove th...

Page 87: ...hours WARNING The battery gives off explosive gases When charging the battery keep it well away from sparks and open flames When using a battery charger connect the battery to the charger before you turn the charger on This will prevent sparking at the terminals which could ignite battery gases To connect the battery terminals 1 Make sure the connections are correct when you insert the battery int...

Page 88: ...ory after many tests If the settings are disturbed by someone who does not have the necessary technical knowledge poor engine performance and damage may result EJU00574a Adjusting the trolling speed 1 Put the watercraft in the water 2 Start the engine and warm it up for 1 or 2 minutes Using a diagnostic tachome ter adjust the engine speed to specifica tion 3 Turn the throttle stop screw 1 clockwis...

Page 89: ...ystem damage and possible fire Fuse amperage 10 A EJU00582 Adjusting the steering friction The amount of friction in the steering can be adjusted to suit operator preference To adjust the friction 1 Loosen the four screws and then remove the handlebar cover 2 Turn the handlebars as far as possible to starboard right 3 Loosen the locknut 2 4 Tighten or loosen the adjusting nut 1 until the desired a...

Page 90: ...uit operator preference 1 Loosen the two screws and then remove the steering pole cover 1 2 Select the desired nozzle angle a Changing the position of the handlebar stopper and or steering cable pivot bolt changes the nozzle angle as shown in the following chart E_GM6 4 fm Page 21 Tuesday July 11 2000 11 28 AM ...

Page 91: ... torque 4 Install the steering cable joint on the steering cable pivot bolt To change the handlebar stopper posi tion 1 Loosen the handle stopper nut 2 on the operator s side of the steering pole 2 Lift and turn the handlebar stopper to the desired position S1 or S2 and then tighten the handlebar stopper nut Make sure to tighten it to the specified torque 3 Install the steering pole cover securely...

Page 92: ...ubrication system Pre mixed fuel Cooling system Water cooled Starting system Electric starter Ignition system CDI Spark plug BR 7HS NGK Spark plug gap mm in 0 6 0 7 0 024 0 028 Battery capacity V AH 12 19 Charging system Flywheel magneto DRIVE UNIT Propulsion system Jet pump Jet pump type Mixed flow single stage Impeller rotation Counterclockwise viewed from rear Transmission Direct drive from eng...

Page 93: ...OCEDURES Troubleshooting 5 1 Troubleshooting chart 5 1 Emergency procedures 5 3 Cleaning the jet intake and impeller 5 3 Jumping the battery 5 4 Towing the watercraft 5 6 Submerged watercraft 5 7 E_GM6 5TOC fm Page 1 Tuesday July 11 2000 11 29 AM ...

Page 94: ...down Recharge 4 18 Poor terminal connec tions Tighten as required 4 18 Starter motor Faulty Have serviced by Yamaha dealer Starter motor turns over Fuel cock Turned to OFF Turn fuel cock knob to ON 2 4 Fuel Empty Refill as soon as possi ble 3 4 Stale or contaminated Have serviced by Yamaha dealer 4 10 Fuel tank Water or dirt present Have serviced by Yamaha dealer 4 11 Spark plug Fouled or defectiv...

Page 95: ...3 Cracked torn or dam aged Replace 4 13 Electrical wir ing Loose electrical con nections Tighten or connect properly Carburetor Incorrect idle adjust ment Adjust idle 4 19 Clogged Have serviced by Yamaha dealer 4 19 Watercraft slow or loses power Cavitation Jet intake clogged Clean 5 3 Impeller damaged or worn Have serviced by Yamaha dealer 5 3 Engine over heated Jet intake clogged Clean 5 3 Fuel ...

Page 96: ... or impeller areas shut the engine off and remove the clip from the engine shut off switch Severe injury or death could result from coming in contact with the rotating parts of the jet pump 1 Turn the watercraft on its side as shown CAUTION Place a suitable clean cloth or carpet ing underneath the watercraft to pro tect it from abrasions and scratches Always turn the watercraft over onto its port ...

Page 97: ...ables WARNING Battery electrolyte is poisonous and dan gerous causing severe burns etc Elec trolyte contains sulfuric acid Avoid contact with skin eyes or clothing Antidotes External Flush with water Internal Drink large quantities of water or milk Follow with milk of magnesia beaten egg or vegetable oil Call physi cian immediately Eyes Flush with water for 15 minutes and get prompt medical attent...

Page 98: ...aft battery Make sure all connec tions are secure and correct before attempting to start the engine Any wrong connection may damage the elec trical system 4 Start the engine and then disconnect the cables by reversing the steps above CAUTION Never push the start switch while the engine is running Do not operate the start switch for more than 5 seconds otherwise the battery will be discharged and t...

Page 99: ...rcraft using the rope hole 1 only The bow must be kept up out of the water during towing to prevent water from entering the engine compart ment WARNING The watercraft should only be towed in an emergency The tow line should be long enough so that the watercraft will not collide with the towing boat when slowing down A good rule of thumb is a tow line which is three times the combined length of the...

Page 100: ... make sure that the steering pole is not damaged 2 Turn the watercraft upright again 3 Turn the fuel cock knob to OFF 4 Remove the spark plugs and dry them with a cloth 5 Without reinstalling the spark plugs crank the engine until all water in the cyl inders has been drained 6 Install the spark plugs 7 Turn the fuel cock knob to ON 8 Launch the watercraft into the water and then run the engine for...

Page 101: ...E 6 EJU00608 APPENDIX Index 6 1 E_GM6 6TOC fm Page 1 Tuesday July 11 2000 11 29 AM ...

Page 102: ...ngine shut off cord lanyard 3 11 Engine shut off switch 2 5 Engine stop switch 2 5 Enjoy your watercraft responsibly 1 14 F Filling the fuel tank 3 4 Fire extinguisher 3 9 Flushing the cooling system 4 1 Fuel and oil 3 1 Fuel cock knob 2 4 Fuel filter 4 11 Fuel system 3 6 4 5 Fuel tank 4 11 Fuel tank filler cap 2 4 G Gasohol 3 2 Gasoline 3 1 Getting to know your watercraft 3 19 H Hazard informatio...

Page 103: ...ration 3 30 S Safe boating rules 1 14 Safety information 1 8 Specifications 4 23 Standing 3 25 Starting the engine 3 15 Starting the watercraft 3 21 Start switch 2 6 Steering pole 2 8 3 10 Steering system 2 7 3 10 Stopping the engine 3 18 Stopping the watercraft 3 29 Storage 4 1 Storage pouch 2 10 Submerged watercraft 5 7 Switches 3 12 T Throttle 3 10 Throttle lever 2 6 Towing the watercraft 5 6 T...

Page 104: ...E_GM6 75IX fm Page 3 Tuesday July 11 2000 11 30 AM ...

Page 105: ...shiro fm Page 1 Tuesday August 1 2000 11 12 AM ...

Page 106: ...64C 9 15 6 4 25 0 4 19 PM Page 124 ...

Page 107: ...EAD THIS MANUAL CAREFULLY BEFORE OPERATION OWNER S OPERATOR S MANUAL GM6 28199 75 700 2001 Printed in Japan June 2000 1 1 1 CR GM6 28199 75 SJ700A Z Printed on recycled paper YAMAHA MOTOR CO LTD SuperJet ...

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