Summary of Contents for VT600C
Page 1: ...VT600C VX600ERC VX600SXBC VT600C VX600ERC VX600SXBC ...
Page 2: ...NOTICE HOW TO USE THIS MANUAL MANUAL FORMAT EXPLODED DIAGRAM ...
Page 3: ...ILLUSTRATED SYMBOLS ...
Page 4: ...INDEX ...
Page 5: ......
Page 6: ......
Page 7: ......
Page 8: ...CHAPTER 1 GENERAL INFORMATION MACHINE IDENTIFICATION FRAME SERIAL NUMBER ENGINE SERIAL NUMBER ...
Page 9: ...IMPORTANT INFORMATION PREPARATION FOR REMOVAL AND DISASSEMBLY ALL REPLACEMENT PARTS ...
Page 11: ...SPECIAL TOOLS FOR TUNE UP ...
Page 12: ...FOR ENGINE SERVICE FOR POWER TRAIN SERVICE ...
Page 13: ...FOR CARBURETION SERVICE FOR ELECTRICAL SERVICE ...
Page 14: ...CHAPTER 2 PERIODIC INSPECTIONS AND ADJUSTMENTS INTRODUCTION PERIODIC MAINTENANCE TABLE ...
Page 15: ......
Page 16: ...ENGINE SPARK PLUGS ...
Page 17: ...OIL PUMP ...
Page 18: ...FUEL LINE INSPECTION ...
Page 19: ...COOLING SYSTEM ...
Page 20: ......
Page 21: ......
Page 22: ......
Page 23: ......
Page 24: ...CARBURETOR SYNCHRONIZATION ENGINE IDLE SPEED ADJUSTMENT ...
Page 25: ...THROTTLE CABLE FREEPLAY ADJUSTMENT ...
Page 26: ...THROTTLE OVERRIDE SYSTEM T O R S CHECK ...
Page 27: ...STARTER CHOKE CABLE FREEPLAY ADJUSTMENT EXHAUST SYSTEM INSPECTION ...
Page 28: ...POWER TRAIN SHEAVE DISTANCE AND OFFSET ADJUSTMENT ...
Page 29: ......
Page 30: ...DRIVE V BELT ...
Page 31: ......
Page 32: ...ENGAGEMENT SPEED CHECK PARKING BRAKE PAD INSPECTION PARKING BRAKE ADJUSTMENT ...
Page 33: ...BRAKE LEVER ADJUSTMENT VX600SXB ...
Page 34: ...BRAKE FLUID LEVEL INSPECTION BRAKE PAD INSPECTION ...
Page 35: ...BRAKE HOSE INSPECTION AIR BLEEDING HYDRAULIC BRAKE SYSTEM ...
Page 36: ...DRIVE CHAIN ...
Page 37: ......
Page 38: ...TRACK TENSION ADJUSTMENT ...
Page 39: ......
Page 40: ...SLIDE RUNNER INSPECTION ...
Page 41: ...CHASSIS SKI SKI RUNNER ...
Page 42: ...STEERING SYSTEM ...
Page 43: ...LUBRICATION ...
Page 44: ...ELECTRICAL HEADLIGHT BEAM ADJUSTMENT ...
Page 45: ...BATTERY INSPECTION VX600ER VT600 ...
Page 46: ...BATTERY CHARGING VX600ER VT600 ...
Page 47: ......
Page 48: ...TUNING CARBURETOR TUNING ...
Page 49: ......
Page 50: ......
Page 51: ......
Page 52: ......
Page 53: ......
Page 54: ......
Page 55: ...CLUTCH ...
Page 56: ......
Page 57: ......
Page 58: ...GEAR SELECTION ...
Page 59: ......
Page 60: ......
Page 61: ...HIGH ALTITUDE TUNING ...
Page 62: ...FRONT SUSPENSION ...
Page 63: ...REAR SUSPENSION ...
Page 64: ......
Page 65: ......
Page 66: ...CHAPTER 3 CHASSIS STEERING ...
Page 67: ......
Page 68: ...INSPECTION ...
Page 69: ...INSTALLATION ...
Page 70: ......
Page 71: ...SKI VX600ER VT600 ...
Page 72: ...VX600SXB ...
Page 73: ...INSPECTION INSTALLATION ...
Page 74: ...FRONT SUSPENSION ...
Page 75: ...HANDLING NOTES VX600SXB INSPECTION ...
Page 76: ......
Page 77: ...INSTALLATION ...
Page 78: ......
Page 79: ......
Page 80: ...CHAPTER 4 POWER TRAIN PRIMARY SHEAVE AND DRIVE V BELT ...
Page 81: ......
Page 82: ...REMOVAL DISASSEMBLY ...
Page 83: ...INSPECTION ...
Page 84: ......
Page 85: ...ASSEMBLY ...
Page 86: ......
Page 87: ...INSTALLATION ...
Page 88: ...SECONDARY SHEAVE ...
Page 89: ......
Page 90: ...DISASSEMBLY INSPECTION ...
Page 91: ...ASSEMBLY ...
Page 92: ......
Page 93: ......
Page 94: ...INSTALLATION ...
Page 95: ...DRIVE CHAIN HOUSING WITHOUT REVERSE MODEL ...
Page 96: ...INSPECTION ...
Page 97: ...INSTALLATION ...
Page 98: ...WITH REVERSE MODEL ...
Page 99: ......
Page 100: ...INSPECTION ...
Page 101: ...INSTALLATION ...
Page 102: ...JACKSHAFT ...
Page 103: ...INSPECTION ...
Page 104: ...JACKSHAFT AND DRIVE CHAIN HOUSING INSTALLATION ...
Page 105: ...BRAKE ...
Page 106: ...BRAKE PAD REPLACEMENT ...
Page 107: ......
Page 108: ......
Page 109: ......
Page 110: ...BRAKE CALIPER DISASSEMBLY BRAKE CALIPER INSPECTION AND REPAIR ...
Page 111: ...BRAKE CALIPER ASSEMBLY BRAKE CALIPER INSTALLATION ...
Page 112: ......
Page 113: ...INSPECTION BRAKE MASTER CYLINDER ASSEMBLY ...
Page 114: ...SLIDE RAIL SUSPENSION VX600ER VX600SXB ...
Page 115: ...VT600 ...
Page 116: ......
Page 117: ......
Page 118: ......
Page 119: ......
Page 120: ...INSPECTION ...
Page 121: ...FRONT AXLE AND TRACK ...
Page 122: ...INSPECTION INSTALLATION ...
Page 123: ......
Page 124: ...CHAPTER 5 ENGINE EXHAUST ASSEMBLY ...
Page 125: ...INSTALLATION ...
Page 126: ...ENGINE ASSEMBLY ...
Page 127: ...INSPECTION INSTALLATION ...
Page 128: ...CYLINDER HEAD AND CYLINDER ...
Page 129: ...REMOVAL ...
Page 130: ...INSPECTION ...
Page 131: ......
Page 132: ......
Page 133: ......
Page 134: ......
Page 135: ...INSTALLATION ...
Page 136: ......
Page 137: ...OIL PUMP CRANKCASE AND CRANKSHAFT ...
Page 138: ...INSPECTION ...
Page 139: ......
Page 140: ...INSTALLATION ...
Page 141: ......
Page 142: ...CDI MAGNETO ...
Page 143: ...REMOVAL ...
Page 144: ...INSTALLATION ...
Page 145: ...RECOIL STARTER ...
Page 146: ...REMOVAL INSPECTION ...
Page 147: ...INSTALLATION ...
Page 148: ...CHAPTER 6 COOLING SYSTEM HEAT EXCHANGER ...
Page 149: ...INSPECTION INSTALLATION ...
Page 150: ...WATER PUMP ...
Page 151: ...REMOVAL INSPECTION INSTALLATION ...
Page 152: ...CHAPTER 7 CARBURETION CARBURETORS ...
Page 153: ......
Page 154: ......
Page 155: ......
Page 156: ...INSPECTION ...
Page 157: ...ASSEMBLY ...
Page 158: ......
Page 159: ...FUEL LEVEL ADJUSTMENT ...
Page 160: ...INSTALLATION ...
Page 161: ...FUEL PUMP ...
Page 162: ...INSPECTION INSTALLATION ...
Page 164: ...ELECTRICAL STARTING SYSTEM VX600ER VT600 CIRCUIT DIAGRAM ...
Page 165: ...TROUBLESHOOTING ...
Page 166: ...MAIN SWITCH ...
Page 167: ...STARTER MOTOR ...
Page 168: ......
Page 169: ......
Page 170: ...CHARGING SYSTEM VX600ER VT600 CIRCUIT DIAGRAM ...
Page 171: ...TROUBLESHOOTING ...
Page 172: ...BATTERY CHARGING COIL ...
Page 173: ...IGNITION SYSTEM CIRCUIT DIAGRAM ...
Page 174: ...TROUBLESHOOTING ...
Page 175: ...SPARK PLUG CAP IGNITION COIL CDI MAGNETO ...
Page 176: ...SPARK PLUG THROTTLE OVERRIDE SYSTEM T O R S ...
Page 177: ...HANDLEBAR SWITCH RIGHT CARBURETOR SWITCH ...
Page 178: ...MAIN SWITCH ...
Page 179: ...LIGHTING SYSTEM CIRCUIT DIAGRAM ...
Page 180: ...TROUBLESHOOTING ...
Page 181: ...BULB S HEADLIGHT BEAM SWITCH ...
Page 182: ...CDI MAGNETO ...
Page 183: ...SIGNAL SYSTEM CIRCUIT DIAGRAM ...
Page 184: ...TROUBLESHOOTING ...
Page 185: ......
Page 187: ...WATER TEMPERATURE SENSOR ...
Page 188: ...OIL LEVEL SWITCH FUEL SENDER ...
Page 189: ...CONDENSER VX600SXB ...
Page 190: ...GRIP WARMER SYSTEM CIRCUIT DIAGRAM ...
Page 191: ...TROUBLESHOOTING ...
Page 192: ...GRIP AND THUMB WARMER COIL VARIABLE RESISTOR PASSENGER GRIP WARMER 1 ...
Page 193: ...PASSENGER GRIP WARMER SWITCH 1 PASSENGER GRIP WARMER 2 VT600 ...
Page 194: ...PASSENGER GRIP WARMER SWITCH 2 VT600 RESISTOR VT600 ...
Page 195: ...CDI MAGNETO ...
Page 196: ...CHAPTER 9 SPECIFICATIONS GENERAL SPECIFICATIONS ...
Page 197: ......
Page 198: ...MAINTENANCE SPECIFICATIONS ENGINE ...
Page 199: ......
Page 200: ......
Page 201: ...POWER TRAIN ...
Page 202: ......
Page 203: ......
Page 204: ...CHASSIS ...
Page 205: ...ELECTRICAL ...
Page 206: ......
Page 207: ...HIGH ALTITUDE SETTINGS ...
Page 208: ...TIGHTENING TORQUE ...
Page 209: ......
Page 210: ......
Page 211: ......
Page 212: ...CABLE ROUTING ...
Page 213: ......
Page 214: ......
Page 215: ......
Page 216: ......
Page 217: ......
Page 218: ......
Page 219: ......
Page 220: ......
Page 221: ......
Page 222: ......
Page 223: ......
Page 224: ......
Page 225: ......
Page 226: ...WIRING DIAGRAM VX600ER VX600SBX VT600 ...
Page 227: ...COLOR CODE ...
