Yamaha VMX17YB 2009, Assembly Manual

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SETUP AND PREDELIVERY CHECKLIST
VMX17Y
Check the following items again after setup and predelivery service have been completed.
A: INSTALLATION OF THE PARTS INCLUDED IN THE CRATE
□ FRONT WHEEL □ REAR VIEW MIRRORS
□
FRONT FENDER
□
BATTERY
B: TIGHTENING TORQUE OF EACH PART
□
Front wheel axle bolt 81 Nm (8.1 m•kg, 59 ft•lb)
□ Front wheel axle pinch bolt 21 Nm (2.1 m•kg, 15 ft•lb)
□
Front brake caliper bolt 35 Nm (3.5 m•kg, 25 ft•lb)
□ Bolt (front wheel sensor lead holder) 7 Nm (0.7 m•kg, 5.1 ft•lb)
□
Front wheel sensor bolt 7 Nm (0.7 m•kg, 5.1 ft•lb)
□
Bolt (front fender stay) 10 Nm (1.0 m•kg, 7.2 ft•lb)
□
Bolt (front fork guard) 10 Nm (1.0 m•kg, 7.2 ft•lb)
□ Bolt (front brake hose holder) 10 Nm (1.0 m•kg, 7.2 ft•lb)
□
Bolt (front brake hose clamp) 10 Nm (1.0 m•kg, 7.2 ft•lb)
□ Bolt (battery cover) 3 Nm (0.3 m•kg, 2.2 ft•lb)
□
Bolt (top cover) 1.5 Nm (0.15 m•kg, 1.1 ft•lb)
□
Bolt (top cover) 7 Nm (0.7 m•kg, 5.1 ft•lb)
□
Bolt (multi-function display cover) 7 Nm (0.7 m•kg, 5.1 ft•lb)
□ Bolt (rider seat) 7 Nm (0.7 m•kg, 5.1 ft•lb)
C: ROUTING OF WIRE, CABLES, ETC.
□ Front wheel sensor lead □ Front brake hose
□
Positive battery lead
□
Negative battery lead
D: ADJUSTMENTS
□
CHECKING AND CHARGING THE BATTERY
□
BLEEDING THE HYDRAULIC BRAKE SYSTEM
□ MEASURING THE TIRE PRESSURE □ ADJUSTING THE CLUTCH LEVER
□
CHECKING THE ENGINE OIL LEVEL
□
CHECKING THE CLUTCH FLUID LEVEL
□ CHECKING THE FINAL GEAR OIL LEVEL □ BLEEDING THE HYDRAULIC CLUTCH SYSTEM
□
CHECKING THE COOLANT LEVEL
□
ADJUSTING THE FRONT FORK LEGS
□
ADJUSTING THE THROTTLE CABLE FREE PLAY
□
ADJUSTING THE REAR SHOCK ABSORBER ASSEMBLY
□
ADJUSTING THE FRONT BRAKE
□
ADJUSTING THE HEADLIGHT BEAM
□ ADJUSTING THE REAR BRAKE LIGHT SWITCH □ ADJUSTING THE DIGITAL CLOCK
□
CHECKING THE BRAKE FLUID LEVEL
E: FUNCTION AND PERFORMANCE
□
Check the function of the headlight, meter light and taillight
□
Check the function of the indicator on the speedometer
□
Check the function of the brake light
□
Check the feel of the brakes
□
Check the function of the turn signal lights and indicator lights
□
Check engine for irregular noise (Yes/No)
□ Check the tone quality of the horn □ Check for exhaust leak (Yes/No)
F: ACCESSORIES, ETC. FOR DELIVERY
□ Owner's manual □ Key holder
□
Owner's tool kit