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Yamaha Virago XV125S, Owner'S Manual

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Yamaha Virago XV125S Owner'S Manual Download Page 61

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PERIODIC MAINTENANCE AND MINOR REPAIR

EAU02984

Brake and shift pedal 
lubrication

Lubricate the pivoting parts.

EAU02985

Brake and clutch lever 
lubrication

Lubricate the pivoting parts.

Recommended lubricant:

Engine oil

Recommended lubricant:

Engine oil

EAU02986

Sidestand lubrication

Lubricate the sidestand pivoting
point and metal-to-metal contact
surfaces. Check that the sidestand
moves up and down smoothly.

EW000113

w

If the sidestand does not move
smoothly, consult a Yamaha deal-
er.

Recommended lubricant:

Engine oil

 5AJ-9-E3 (XV125S)<3.1E>  4/5/0 5:01 PM  Page 59

Summary of Contents for Virago XV125S

Page 1: ...OWNER S MANUAL 5AJ 28199 E3 XV125S...

Page 2: ...5AJ 9 E3 XV125S 3 1E 4 5 0 5 01 PM Page 7...

Page 3: ...ghly so as to enjoy all your XV125S s advan tages The owner s manual does not only instruct you in how to operate inspect and maintain your motorcycle but also in how to safeguard yourself and others...

Page 4: ...be taken to avoid damage to the motorcycle A NOTE provides key information to make procedures easier or clearer Q w cC NOTE NOTE 8 This manual should be considered a permanent part of this motorcycle...

Page 5: ...IMPORTANT MANUAL INFORMATION 1 2 3 4 5 6 7 8 9 EW000002 w PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE 5AJ 9 E3 XV125S 3 1E 4 5 0 5 01 PM Page 3...

Page 6: ...by Yamaha Motor Co Ltd 1st Edition June 1999 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in Japan EAU00...

Page 7: ...r 3 9 Rear shock absorber adjustment 3 10 Sidestand 3 10 Sidestand clutch switch operation check 3 11 PRE OPERATION CHECKS 4 1 Pre operation check list 4 1 OPERATION AND IMPORTANT RIDING POINTS 5 1 St...

Page 8: ...shift pedal lubrication 6 28 Brake and clutch lever lubrication 6 28 Sidestand lubrication 6 28 Front fork inspection 6 29 Steering inspection 6 29 Wheel bearings 6 30 Battery 6 30 Fuse replacement 6...

Page 9: ...5AJ 9 E3 XV125S 3 1E 4 5 0 5 01 PM Page 7...

Page 10: ...nfluence of even small amounts of alcohol there is a tendency to take dangerous risks Protective clothing is as essential for the motorcycle rider as seat belts are for car drivers and passengers Alwa...

Page 11: ...5AJ 9 E3 XV125S 3 1E 4 5 0 5 01 PM Page 9...

Page 12: ...2 Steering lock page 3 8 3 Fuel cock page 3 7 4 Main switch page 3 1 5 Fuses page 6 32 6 Helmet holder page 3 9 7 Rear shock absorber spring preload adjusting ring page 3 10 8 Shift pedal page 3 4 1 2...

Page 13: ...age 6 30 10 Air filter page 6 12 11 Rear brake pedal page 3 5 6 21 12 Oil filter page 6 9 13 Tool kit page 6 1 14 Rear shock absorber spring preload adjusting ring page 3 10 9 10 11 13 14 12 Right vie...

Page 14: ...Left handlebar switches page 3 2 17 Speedometer page 3 2 18 Right handlebar switches page 3 3 19 Front brake lever page 3 4 6 20 20 Throttle grip page 6 16 21 Fuel tank cap page 3 5 21 20 19 18 17 15...

Page 15: ...t come on but all other circuits are off With the key at OFF push it into the main switch turn it coun terclockwise to P and remove it To cancel the parking turn the key clockwise EAU00056 Indicator l...

Page 16: ...ble you to plan fuel stops in the future 1 Odometer 2 Trip odometer 3 Reset knob 1 2 3 4 EAU00118 Handlebar switches EAU00119 Pass switch Press the switch to operate the passing light EAU00121 Dimmer...

Page 17: ...to turns on the auxiliary light meter lights and taillight Turning the light switch to turns the head light on also 1 Engine stop switch 2 Lights switch 3 Start switch EAU00138 Engine stop switch The...

Page 18: ...sed slowly for smooth clutch operation Refer to the engine starting procedures for a descrip tion of the ignition circuit cut off system EAU00157 Shift pedal This motorcycle is equipped with a constan...

Page 19: ...ckwise The lock will be released and the cap can be opened To close Push the tank cap into position with the key inserted To remove the key turn it counterclockwise to the original position 1 Open NOT...

Page 20: ...e filler tube or it may overflow when the fuel heats up later and expands 1 Filler tube 2 Fuel level EAU00185 cC Always wipe off spilled fuel imme diately with a dry and clean soft cloth Fuel may dete...

Page 21: ...he tank to the carburetor while filtering it also The fuel cock has the following three positions ON With the lever in this position fuel flows if the engine is running but stops if the engine is not...

Page 22: ...direction a to turn on the starter choke Move in direction b to turn off the starter choke 1 Starter choke 1 EAU02934 Steering lock To lock the steering Turn the handlebars all the way to the right a...

Page 23: ...holder then tighten the seat bolts 2 Install the panels NOTE Make sure that the seat is securely fitted 1 Projection 2 Seat holder EAU00260 Helmet holder To open the helmet holder insert the key in th...

Page 24: ...adjusting ring is aligned with the position indicator on the rear shock absorber 1 Position indicator EW000040 w Always adjust each shock absorber to the same setting Uneven adjustment can cause poor...

Page 25: ...ting instructions listed below and if there is any indication of a malfunction return the motor cycle to a Yamaha dealer immedi ately for repair EAU00331 Sidestand clutch switch operation check Check...

Page 26: ...or DOT 3 brake fluid if necessary Rear brake 9 Check operation and free play 3 4 3 5 6 20 6 24 9 Adjust if necessary Clutch 9 Check operation and free play 3 4 6 19 6 20 9 Adjust if necessary Throttl...

Page 27: ...signals and 9 Check for proper operation 6 33 6 35 switches Battery 9 Check fluid level 6 30 6 32 9 Fill with distilled water if necessary NOTE Pre operation checks should be made each time the motor...

Page 28: ...adequate ventilation 8 Before starting out always be sure the sidestand is up Failure to retract the sidestand completely can result in a seri ous accident when you try to turn a corner EAU03011 Star...

Page 29: ...ILL START RETRACT THE SIDESTAND AND PUT THE TRANSMISSION IN GEAR THE MOTORCYCLE CAN BE RIDDEN THE MOTORCYCLE CAN BE RIDDEN IF THE TRANSMISSION IS IN GEAR AND THE SIDESTAND IS UP PULL IN THE CLUTCH LEV...

Page 30: ...s then try again Each attempt should be as short as possible to preserve the battery Do not crank the engine more than 10 seconds on any one attempt 6 After starting the engine move the starter choke...

Page 31: ...t tow the motorcycle a long distance Even with gears in neutral the transmission is only properly lubricated when the engine is running Inadequate lubrication may damage the transmission 8 Always use...

Page 32: ...1 000 km For this reason we ask that you carefully read the fol lowing material Because the engine is brand new you must not put an excessive load on it for the first 1 000 km The various parts in the...

Page 33: ...break in period consult a Yamaha dealer immediately EAU00460 Parking When parking the motorcycle stop the engine and remove the ignition key EW000058 w The exhaust system is hot Park the motorcycle i...

Page 34: ...sary information for completing some of your own preventive mainte nance and minor repairs 1 Tool kit EAU00464 Periodic inspection adjustment and lubrication will keep your motorcycle in the safest an...

Page 35: ...ed during a service opera tion take your motorcycle to a Yamaha dealer for service EW000063 w Modifications to this motorcycle not approved by Yamaha may cause loss of performance and render it unsafe...

Page 36: ...y 9 Check electrolyte level and specific gravity 5 Battery 9 Correct or recharge if necessary 9 Make sure that the breather hose is properly routed 6 Clutch 9 Check operation 9 Adjust or replace cable...

Page 37: ...torcycle or riding in the rain 9 Clean and lubricate 9 Check bearing play and steering for roughness 14 Steering bearings 9 Correct accordingly 9 Lubricate with lithium soap base grease every 24 000 k...

Page 38: ...the master cylinder and caliper every two years 8 Replace the brake hoses every four years or if cracked or damaged Since these items require special tools data and technical skills they should be se...

Page 39: ...d to be removed to perform some of the maintenance described in this chapter Refer to this section each time a panel has to be removed or rein stalled 1 Panel A 1 1 Panel B EAU01156 Panel A To remove...

Page 40: ...Holder 2 2 Bracket 2 3 Grommet 4 Projection 3 4 2 1 EAU01156 Panel B To remove Pull outward on the rear of the panel then slide it forward to unhook it in the front 4 1 2 3 To install Hook the front o...

Page 41: ...center electrode The ideal color at this point is a medium to light tan color for a motorcycle that is being ridden normally If one spark plug shows a distinctly different color there could be somethi...

Page 42: ...llation 1 Measure the electrode gap with a wire thickness gauge and if necessary adjust the gap to specification 2 Clean the gasket surface Wipe off any grime from the threads 3 Install the spark plug...

Page 43: ...g 3 The oil level should be between maximum level and minimum level marks If the level is low fill engine with sufficient oil to raise it to the specified level 1 Engine oil and oil filter element rep...

Page 44: ...he oil filler cap and tighten it Tightening torque Oil filter cover bolt 10 Nm 1 0 m kg PERIODIC MAINTENANCE AND MINOR REPAIR 4 Remove the oil filter cover bolts and the oil filter cover 1 Oil filter...

Page 45: ...for oil leak age If oil leakage is found stop the engine immediately and check for the cause 10 Stop the engine and check the oil level Recommended oil See page 8 1 Oil quantity Total amount 1 7 L Per...

Page 46: ...screws and the air filter cover 1 Screw 2 1 PERIODIC MAINTENANCE AND MINOR REPAIR 1 Remove the bolts and the air filter case 1 Bolt 2 2 Remove the hoses from the air filter case 1 Hose 2 1 1 5AJ 9 E3...

Page 47: ...ut the excess oil It should be wet but not drip ping 1 Foam element 2 Frame 1 2 1 2 Recommended oil Engine oil 7 Pull the element over its frame install the air filter in the case and tighten the wing...

Page 48: ...i cated adjustment Most adjust ments should be left to a Yamaha dealer who has the professional knowledge and experience to do so However the following may be serviced by the owner as part of routine...

Page 49: ...nut 2 Locknut c Free play 1 Loosen the locknut 2 Turn the adjusting nut in direc tion a to increase free play and in direction b to decrease free play 3 Tighten the locknut 1 2 a b c Free play 3 5 mm...

Page 50: ...d cause tire damage an accident or even injury PERIODIC MAINTENANCE AND MINOR REPAIR EAU00647 Tires To ensure maximum performance long service and safe operation note the following Tire air pressure A...

Page 51: ...Tread depth 1 a Manufacturer Size Type CHENG SHIN 3 00 18 47P C 916 Manufacturer Size Type CHENG SHIN 130 90 15M C 66P C 915 REAR Minimum tire tread depth front and rear 1 6 mm FRONT EAU00681 w 8 Ope...

Page 52: ...e long service and safe operation note the following 8 Always inspect the wheels before a ride Check for cracks bends or warpage of the wheel Be sure the spokes are tight and undamaged If any abnormal...

Page 53: ...brake lever should be 2 5 mm 1 Loosen the locknut 2 Turn the adjusting bolt in direction a to increase free play or in direction b to decrease free play 3 After adjusting tighten the locknut 1 Locknu...

Page 54: ...ment EW000104 w It is advisable to have a Yamaha dealer make this adjustment Pedal height The brake pedal should be posi tioned so that its top end is approximately 60 mm above the top of the footrest...

Page 55: ...aking takes effect To adjust the rear brake light switch hold the switch body so it does not rotate while turning the adjusting nut Turn the adjusting nut in direction a to make the brake light come o...

Page 56: ...Recommended brake fluid DOT 4 PERIODIC MAINTENANCE AND MINOR REPAIR EAU00727 Rear brake Apply the brake and inspect the wear indicator If the indicator reaches the wear limit line ask a Yamaha dealer...

Page 57: ...ing periodic maintenance or when they are damaged or leak ing 8 oil seals every two years 8 brake hoses every four years EAU00744 Drive chain slack check NOTE Spin the wheel several times and find the...

Page 58: ...Keep the slack within the specified limits 5 After adjusting be sure to tighten each chain adjusting locknut Then tighten the axle nut to the specified torque Tightening torque Axle nut 105 Nm 10 5 m...

Page 59: ...brication The chain consists of many parts which work with each other If the chain is not maintained properly it will wear out quickly Therefore the chain must be serviced regular ly This service is e...

Page 60: ...the grip assembly with a suitable all purpose grease PERIODIC MAINTENANCE AND MINOR REPAIR EC000097 cC Be sure to oil the chain after wash ing the motorcycle or riding in the rain EAU02962 Cable insp...

Page 61: ...pivoting parts Recommended lubricant Engine oil Recommended lubricant Engine oil EAU02986 Sidestand lubrication Lubricate the sidestand pivoting point and metal to metal contact surfaces Check that th...

Page 62: ...is removed PERIODIC MAINTENANCE AND MINOR REPAIR Operation check 1 Place the motorcycle on a level place 2 Hold the motorcycle in an upright position and apply the front brake 3 Push down hard on the...

Page 63: ...ere is play in the front or rear wheel hub or if the wheel does not turn smoothly have a Yamaha dealer inspect the wheel bearings 1 2 EAU01071 Battery Check the level of the battery elec trolyte and m...

Page 64: ...ery electrolyte or gas to exit onto the frame structural and cosmetic damage to the motorcy cle can occur EW000116 w Battery electrolyte is poisonous and dangerous causing severe burns etc It contains...

Page 65: ...battery will be stored for longer than two months check the specific gravity of the fluid at least once a month and fully recharge the battery when it is too low 8 Always make sure the connec tions ar...

Page 66: ...with a quartz bulb headlight If the headlight bulb burns out replace the bulb as follows 1 Remove the headlight unit screws 1 Screw 2 EC000103 cC Do not use fuses of higher amper age rating than those...

Page 67: ...Bulb holder EC000105 cC Avoid touching the glass part of a bulb Keep it free from oil other wise the transparency of the glass life of the bulb and lumi nous flux will be adversely affect ed If oil ge...

Page 68: ...cC Do not over tighten the screws as the lens may break 1 Bulb PERIODIC MAINTENANCE AND MINOR REPAIR 1 2 Remove the defective bulb by pushing it inward and turning it counterclockwise 3 Install a new...

Page 69: ...e stand to elevate the front wheel off of the ground Rear wheel service Use a motorcycle stand or motor cycle jack to elevate the motorcycle so the rear wheel is off the ground Alternatively two jacks...

Page 70: ...e front wheel NOTE Do not depress the brake lever when the disc and caliper are sepa rated 1 Pinch bolt 2 Wheel axle EAU01547 Front wheel installation 1 Install the speedometer gear unit into the whee...

Page 71: ...the wheel 8 Securely support the motorcy cle so there is no danger of it falling over 1 Remove the axle nut cotter pin and brake torque rod cotter pin Tightening torque Wheel axle 59 Nm 5 9 m kg Pinc...

Page 72: ...que rod bolt and tighten to the speci fied tightening torque Then install a new cotter pin 5 Adjust the drive chain free play See page 6 25 6 Tighten the axle nut to the specified tightening torque Sp...

Page 73: ...troubleshooting chart describes a quick easy procedure for making checks If your motorcycle requires any repair bring it to a Yamaha dealer The skilled technicians at a Yamaha dealership have the too...

Page 74: ...lf way and start the Ask a Yamaha dealer to inspect Engine turns over Engine turns over Battery good Check fluid recharge Check if there is fuel Enough fuel No fuel Go to compression check Supply fuel...

Page 75: ...and connectors including the spark plug caps are tightly installed 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such products...

Page 76: ...Do not use strong cleaners or hard sponges as they will cause dulling or scratching Some cleaning compounds for plas tic may leave scratches on the windshield Test the product on a small hidden part...

Page 77: ...ng dirt 6 Touch up minor paint damage caused by stones etc 7 Wax all painted surfaces 8 Let the motorcycle dry com pletely before storing it or cov ering it EWA00001 w Make sure that there is no oil o...

Page 78: ...osition Turn the fuel cock to OFF 4 Fill up the fuel tank and add fuel stabilizer if available to prevent the fuel tank from rust ing and the fuel from deterio rating 5 Perform the following steps to...

Page 79: ...ne spot 8 Cover up the muffler outlets with plastic bags to prevent moisture from entering 9 Remove the battery and fully charge it Store it in a cool dry place and recharge it once a month Do not sto...

Page 80: ...system Electric starter Lubrication system Wet sump Engine oil Type Recommended engine oil classification API Service SE SF SG type or higher cC Be sure to use motor oils that do not contain anti fric...

Page 81: ...mary reduction ratio 3 400 Secondary reduction system Chain drive Secondary reduction ratio 3 615 Number of sprocket teeth Rear Front 47 13 Transmission type Constant mesh 5 speed Operation Left foot...

Page 82: ...l Size 15 M C MT 2 75 Brakes Front Type Single disc brake Operation Right hand operation Fluid DOT 4 or DOT 3 Rear Type Drum brake Operation Right foot operation Suspension Front Type Telescopic fork...

Page 83: ...W 21 W 1 Flasher light 12 V 21 W 4 Auxiliary light 12 V 4 W 1 except for GB 12 V 3 4 W 1 for GB Meter light 12 V 1 7 W 1 Neutral indicator light 12 V 1 7 W 1 High beam indicator light 12 V 1 7 W 1 Tu...

Page 84: ...tric unit Multiplier Imperial unit m kg 7 233 ft lb Torque m kg 86 794 in lb cm kg 0 0723 ft lb cm kg 0 8679 in lb Weight kg 2 205 lb g 0 03527 oz Speed km hr 0 6214 mph km 0 6214 mi m 3 281 ft Distan...

Page 85: ...EAU01042 Key identification number The key identification number is stamped on the key Record this number in the space provided and use it for reference when obtaining a new key 1 Key identification...

Page 86: ...el is affixed to the frame under the seat See page 3 9 for seat removal procedures Record the information on this label in the space provided This information will be needed to order spare parts from...

Page 87: ...siro page 4 6 0 3 58 AM Page 1...

Page 88: ...PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 99 6 0 1 1 E YAMAHA MOTOR CO LTD...

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