Yamaha VINO XC50W Owner'S Manual Download Page 44 | Manualshive

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PERIODIC MAINTENANCE AND MINOR REPAIR

EAUT1560

Final transmission oil

The final transmission case must be
checked for oil leakage before each ride.
If any leakage is found, have a Yamaha
dealer check and repair the scooter. In
addition, the final transmission oil must
be changed as follows at the intervals
specified in the periodic maintenance
and lubrication chart.

1. Start the engine, warm it up by

riding the scooter for several min-
utes, and then stop the engine.

2. Place the scooter on the

centerstand.

3. Place an oil pan under the final

transmission case to collect the
used oil.

2

1

ZAUM00**

1. Final transmission oil filler bolt
2. Final transmission oil drain bolt

4. Remove the oil filler bolt and drain

bolt to drain the oil from the final
transmission case.

5. Install the final transmission oil

drain bolt, and then tighten it to the
specified torque.

Tightening torque:

Final transmission oil drain bolt:

13 Nm (1.3 m • kgf, 9.4 ft • lbf)

6. Add the specified amount of the

recommended final transmission
oil, and then install the oil filler bolt
and tighten it to the specified
torque..

Tightening torque:

Final transmission oil filler bolt:

23Nm (2.3m • kgf, 16.6 ft • lbf)

Recommended final transmission
oil:

See page 8-1.

Oil quantity:

0.1 L (0.11 US qt) (0.08 Imp.qt)

EWA11310

w

8

8

8

8

8

Make sure that no foreign mate-
rial enters the final transmission
case.

8

8

8

8

8

Make sure that no oil gets on the
tire or wheel.

7. Check the final transmission case

for oil leakage. If oil is leaking,
check for the cause.

Final transmission oil<IXE>

3D1-F8199-11ch6SGML.pmd

2006/08/17, 18:15

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Summary of Contents for VINO XC50W

Page 1: ...1 2 3 4 5 6 7 8 9 3D1 F8199 11 OWNER S MANUAL XC50W LIT 11626 20 36 RINTED IN TAIWAN 006 07 0 8 1 E 3D1 F8199 11cv pmd 2006 05 15 19 10 3 ...

Page 2: ...1 2 3 4 5 6 7 8 9 EAU10041 3D1 F8199 11ch0SGML pmd 2006 05 15 19 02 1 ...

Page 3: ...tenance of this scooter If you have any questions concerning the operation or maintenance of your scooter please consult aYamaha dealer The design and manufacture of thisYamaha scooter fully comply with the emissions standards for clean air applicable at the date of manufacture Yamaha has met these standards without reducing the performance or economy of operation of the scooter To maintain these ...

Page 4: ...8 Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most current product information available at the time of printing there may be minor discrepancies between your scooter and this manual If you have any questions concerning this manual please consult your Yamaha dealer EWA12580 w PLEASE READTHIS MANUAL ANDTHE YOU ANDYOUR MOTORCYCLE RIDIN...

Page 5: ...2006 byYamaha MotorTaiwan Co Ltd 1st edition July 2006 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha MotorTaiwan Co Ltd is expressly prohibited Printed in Taiwan AFFIX DEALER LABEL HERE 3D1 F8199 11ch0SGML pmd 2006 05 15 19 02 4 ...

Page 6: ...ERIODIC MAINTENANCE 6 1 Maintenance emission control Periodic maintenance chart for the emission control system 6 2 General maintenance and lubrication chart 6 3 Removing and installing the panel 6 6 Checking the spark plug 6 6 Engine oil and oil strainer 6 8 Final transmission oil 6 10 Coolant 6 11 Replacing the air filter element and cleaning the check hose 6 12 Carburetor 6 13 Checking the thro...

Page 7: ...ECIFICATIONS 8 1 CONSUMER INFORMATION 9 1 Identification numbers 9 1 Reporting safety defects 9 3 Motorcycle noise regulation 9 4 Maintenance record 9 5 YAMAHA MOTOR CORPORATION U S A 9 7 RIVA LIMITED WARRANTY 9 7 YAMAHA EXTENDED SERVICE Y E S 9 9 3D1 F8199 11ch0SGML pmd 2006 05 15 19 02 6 ...

Page 8: ...pears to be very effec tive in reducing the chance of this type of accident Therefore 9 Wear a brightly colored jacket 9 Use extra caution when ap proaching and passing through intersections since intersec tions are the most likely places for scooter accidents to occur 9 Ride where other motorists can see you Avoid riding in another motorist s blind spot 8 Many accidents involve inexperi enced ope...

Page 9: ...egs ankles and feet Modifications Modifications made to this scooter not approved byYamaha or the removal of original equipment may render the scooter unsafe for use and may cause severe personal injury Modifications may also make your scooter illegal to use Loading and accessories Adding accessories or cargo to your scooter can adversely affect stability and handling if the weight distribution of...

Page 10: ...ue to aerodynamic effects Wind may attempt to lift the scooter or the scooter may become unstable in cross winds These accessories may also cause instability when passing or being passed by large vehicles 9 Certain accessories can displace the operator from his or her normal riding position This improper position limits the freedom of movement of the operator and may limit control ability therefor...

Page 11: ... Use a strong cord to secure any luggage to the carriers A loose load will affect the stability of the scooter and could divert your attention from the road See page 1 1 EAU10350 Further safe riding points 8 Make sure to signal clearly when making turns 8 Braking can be extremely difficult on a wet road Avoid hard braking because the scooter could slide Apply the brakes slowly when stop ping on a ...

Page 12: ...Q Q Q Q SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle Labels location of IXE 3 4 5 6 1 2 3D1 F8199 11ch1SGML pmd 2006 05 15 19 03 5 ...

Page 13: ...1 6 1 2 3 4 5 6 7 8 9 Q Q Q Q Q SAFETY INFORMATION 1 2 3 4 5 6 3D1 F8199 11ch1SGML pmd 2006 05 15 19 03 6 ...

Page 14: ...lmet holder page 3 9 4 Storage compartment page 3 10 5 Fuel tank cap page 3 6 6 Rear turn signal light page 6 24 7 Kickstarter page 3 8 8 Air filter page 6 12 9 Battery page 6 20 10 Front storage compartment page 3 9 EAU10400 DESCRIPTION Part locations IXE 6 5 4 3 2 1 10 9 7 8 3D1 F8199 11ch2SGML pmd 2006 05 15 19 04 1 ...

Page 15: ... Right view 1 Tail brake light page 6 23 2 Carrier page 3 10 3 Seat page 3 8 4 Coolant reservoir page 6 11 5 Headlight page 6 22 6 Spark plug page 6 6 7 Centerstand page 6 18 8 Muffler 5 4 3 2 1 8 7 6 3D1 F8199 11ch2SGML pmd 2006 05 15 19 04 2 ...

Page 16: ...ft handlebar switches page 3 3 3 Speedometer unit page 3 3 4 Right handlebar switches page 3 3 5 Front brake lever page 3 4 6 Throttle grip page 6 13 7 Rear wheel lock lever page 3 5 8 Main switch steering lock page 3 1 9 Fuel gauge page 3 3 5 6 4 3 2 1 8 7 9 3D1 F8199 11ch2SGML pmd 2006 05 15 19 04 3 ...

Page 17: ...LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering ZAUM00 1 1 Push 1 Turn the handlebars all the way to the left 2 Push the key in from the OFF po sition and then turn it to LOCK while still pushing it 3 Remove the key EAU10660 OFF All electrical systems are off The key can be removed To unlock the steering 1 2 ZAUM00 1 Turn 2 Release Push t...

Page 18: ...this occurs stop the engine immediately and allow the engine to cool The electrical circuit of the warning light can be checked by turning the key to ON If the warning light does not come on for a few seconds then go off have a Yamaha dealer check the electrical cir cuit EAU11030 Turn signal indicator lights 4 4 4 4 4 and 6 6 6 6 6 The corresponding indicator light flashes when the turn signal swi...

Page 19: ... possible NOTE Do not allow the fuel tank to empty it self completely EAU12343 Handlebar switches Left 1 2 3 ZAUM00 1 Dimmer switch 2 Turn signal switch 4 6 3 Horn switch EAUT1571 Speedometer unit 1 ZAUM00 1 Speedometer The speedometer unit is equipped with a speedometer and an odometer The speedometer shows the riding speed The odometer shows the total distance traveled Speedometer unit IXE Fuel ...

Page 20: ...ch to 4 To signal a left hand turn push this switch to 6 When released the switch returns to the center position To cancel the turn signal lights push the switch in after it has returned to the cen ter position EAU12500 Horn switch Press this switch to sound the horn EAU12400 Dimmer switch Set this switch to for the high beam and to for the low beam Dimmer switch IXE Turn signal switch IXE Horn sw...

Page 21: ... the rear wheel lock lever down ward and then release it The rear wheel will lock and the main switch keyhole will be covered NOTE If the rear wheel lock lever is not easy to pull downward rotate the rear wheel slightly and then try pulling the lever again To unlock Insert the key into the rear wheel lock release push it in and then turn it clock wise The rear wheel will unlock and the main switch...

Page 22: ...the fuel warms up and expands Avoid spilling fuel on the hot engine ECA10070 cC Immediately wipe off spilled fuel with a clean dry soft cloth since fuel may Fuel tank cap IXE Fuel IXE EAU32482 Fuel tank cap 1 2 ZAUM00 1 Fuel tank cap lock cover 2 Match marks To remove the fuel tank cap Slide the lock cover open insert the key into the lock and then turn it 1 4 turn clockwise The lock will be relea...

Page 23: ...6 or higher or a research octane number of 91 or higher If knocking or pinging oc curs use a gasoline of a different brand or premium unleaded fuel Use of un leaded fuel will extend spark plug life and reduce maintenance costs deteriorate painted surfaces or plas tic parts EAU13431 Catalytic converter This model is equipped with a catalytic converter in the exhaust system EWA10860 w The exhaust sy...

Page 24: ...rning the key from OFF to OPEN or from LOCK to OPEN 3 Fold the seat up To close the seat 1 Fold the seat down and then push it down to lock it in place 2 Remove the key from the main switch if the scooter will be left un attended NOTE Make sure that the seat is properly se cured before riding EAU13680 Kickstarter 1 ZAUM00 1 Kickstarter To start the engine fold out the kickstarter lever move it dow...

Page 25: ... of 1 5 kg 3 lb for the front storage compartment 8 8 8 8 8 Do not exceed the maximum load of 77 kg 170 lb for the ve hicle EAU14300 Helmet holder 1 ZAUM00 1 Helmet holder The helmet holder is located under the seat To secure a helmet to the helmet holder 1 Open the seat See page 3 8 2 Attach the helmet to the helmet holder and then securely close the seat EWA10160 w Never ride with a helmet attac...

Page 26: ...imum load of 77 kg 170 lb for the ve hicle EAU14451 Storage compartment 1 ZAUM00 1 Storage compartment The storage compartment is located under the seat See page 3 8 EWA10961 w 8 8 8 8 8 Do not exceed the load limit of 5 kg 11 lb for the storage com partment 8 8 8 8 8 Do not exceed the maximum load of 77 kg 170 lb for the ve hicle When storing the owner s manual or other documents in the storage c...

Page 27: ...T1070 Luggage hook 1 ZAUM00 1 Luggage hook EWAT1030 w 8 8 8 8 8 Do not exceed the load limit of 1 kg 2 lb for the luggage hook 8 8 8 8 8 Do not exceed the maximum load of 77 kg 170 lb for the ve hicle Luggage hook IXE 3D1 F8199 11ch3SGML pmd 2006 08 17 18 14 11 ...

Page 28: ...quences Therefore it is very important in addition to a thorough visual inspec tion to check the following points before each ride NOTE Pre operation checks should be made each time the vehicle is used Such an inspection can be accomplished in a very short time and the added safety it assures is more than worth the time involved EWA11150 w If any item in the Pre operation check list is not working...

Page 29: ...t to specified level Check cooling system for leakage 6 11 Front brake Check operation Lubricate cable if necessary Check lever free play Adjust if necessary 6 15 6 16 Rear brake Check operation Lubricate cable if necessary Check lever free play Adjust if necessary 6 16 Throttle grip Make sure that operation is smooth Check free play If necessary have Yamaha dealer make adjustment or lubricate 6 1...

Page 30: ...vot if necessary 6 18 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary 3 3 Engine stop switch Check operation 3 4 ITEM CHECKS PAGE 3D1 F8199 71ch4SGML pmd 2006 05 15 19 24 3 ...

Page 31: ...n EAUT1510 Starting a cold engine ECA10250 cC See page 5 3 for engine break in in structions prior to operating the ve hicle for the first time 1 Turn the key to ON and make sure that the engine stop switch is set to 2 Close the throttle completely 3 Start the engine by pushing the start switch while applying the front or rear brake NOTE If the engine does not start release the start switch wait a...

Page 32: ...ted by opening and closing the throttle To increase the speed turn the throttle grip in direction a To reduce the speed turn the throttle grip in direction b EAU16791 Braking 1 Close the throttle completely 2 Apply both front and rear brakes si multaneously while gradually in creasing the pressure EWA10300 w 8 8 8 8 8 Avoid braking hard or suddenly especially when leaning over to one side otherwis...

Page 33: ... the engine and then let it cool for five to ten minutes Vary the engine speed from time to time Do not operate the engine at one set throttle position 150 500 km 90 300 mi Avoid prolonged operation above 1 2 throttle Rev the engine freely through the gears but do not use full throttle at any time 500 1000 km 300 600 mi Avoid prolonged operation above 3 4 throttle ECA10350 cC After 1000 km 600 mi ...

Page 34: ...destri ans or children are not likely to touch them 8 8 8 8 8 Do not park on a slope or on soft ground otherwise the vehicle may overturn ECA10380 cC Never park in an area where there are fire hazards such as grass or other flammable materials 3D1 F8199 11ch5SGML pmd 2006 05 15 19 06 4 ...

Page 35: ...ith mainte nance work have aYamaha dealer do it for you EAU17301 PERIODIC MAINTENANCE PROPER PERIODIC MAINTENANCE OFYOURVEHICLE IS IMPORTANT IN ORDERTO ENJOY LONG PLEASUR ABLE SERVICE ESPECIALLY IMPOR TANT ARETHE MAINTENANCE SER VICESRELATEDTOEMISSIONSCON TROL THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER AIR BUT ARE ALSO VITAL TO PROPER ENGINE OPERATION AND MAXIMUM PERFORMANCE IN THE FOLLOWI...

Page 36: ...Fuel line Check fuel and vacuum hoses for cracks or damage Replace if necessary 2 Spark plug Check condition Adjust gap and clean Replace at 4000 mi 7000 km or 12 months and thereafter every 4000 mi 6000 km or 12 months Replace Replace 3 Valve clearance Check and adjust valve clearance when engine is cold Every 6000 mi 10000 km 4 Crankcase breather system Check breather hose for cracks or damage R...

Page 37: ... Adjust cable and replace brake shoes if necessary 3 Rear brake Check operation Adjust cable and replace brake shoes if necessary 4 Wheels Check runout and for damage Replace if necessary 5 Tires Check tread depth and for damage Replace if necessary Check air pressure Correct if necessary 6 Wheel bearings Check bearings for smooth operation Replace if necessary 7 Steering bearings Check bearing as...

Page 38: ...kage 14 Engine oil strainer Clean 15 Cooling system Check coolant level and vehicle for coolant leakage Change Every 3 years 16 Final transmission oil Check vehicle for oil leakage Change 17 V belt Replace Every 6250 mi 10000 km 18 Front and rear brake switches Check operation 19 Control and meter cables Apply Yamaha chain and cable lube or engine oil 10W 30 thoroughly NO ITEM ROUTINE INITIAL ODOM...

Page 39: ...ottle grip housing and cable Check operation and free play Adjust the throttle cable free play if necessary Lubricate the throttle grip housing and cable 21 Lights signals and switches Check operation Adjust headlight beam NO ITEM ROUTINE INITIAL ODOMETER READING 600 mi 1 000 km or 1 month 2 000 mi 4 000 km or 6 months 4 000 mi 7 000 km or 12 months 6 000 mi 10 000 km or 18 months 8 000 mi 13 000 ...

Page 40: ... Checking the spark plug 1 ZAUM00 1 Partition The spark plug is an important engine component which is easy to check Since heat and deposits will cause any spark plug to slowly erode the spark plug should be removed and checked in accordance with the periodic mainte nance and lubrication chart In addition the condition of the spark plug can re veal the condition of the engine To remove the spark p...

Page 41: ...ssary Specified spark plug CR7E NGK To install the spark plug 1 Measure the spark plug gap with a wire thickness gauge and if nec essary adjust the gap to specifi cation 1 ZAUM00 1 Spark plug wrench Spark plug gap 0 7 0 8 mm 0 028 0 031 in 2 Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads 3 Install the spark plug with the sp...

Page 42: ... mark 3 Wait a few minutes until the oil settles remove the oil filler cap wipe the dipstick clean insert it back into the oil filler hole without screwing it in and then remove it again to check the oil level NOTE The engine oil should be between the minimum and maximum level marks 4 If the engine oil is below the mini mum level mark add sufficient oil of the recommended type to raise it to the c...

Page 43: ...Tightening torque Engine oil drain bolt A 23 Nm 2 3 m kgf 16 6 ft lbf Engine oil drain bolt B 32 Nm 3 2 m kgf 23 1 ft lbt 1 ZAUM00 1 Oil filler hole 8 Add the specified amount of the recommended engine oil and then install and tighten the oil filler cap Recommended engine oil See page 8 1 Oil change quantity 0 78 L 0 82 US qt 0 69 Imp qt ECA11670 cC 8 8 8 8 8 Do not use oils with a diesel specific...

Page 44: ...Remove the oil filler bolt and drain bolt to drain the oil from the final transmission case 5 Install the final transmission oil drain bolt and then tighten it to the specified torque Tightening torque Final transmission oil drain bolt 13 Nm 1 3 m kgf 9 4 ft lbf 6 Add the specified amount of the recommended final transmission oil and then install the oil filler bolt and tighten it to the specified...

Page 45: ...ool ant reservoir NOTE The coolant should be between the mini mum and maximum level marks 1 2 ZAUM00 1 Maximum level mark 2 Minimum level mark 1 ZAUM00 1 Coolant reservoir cap 3 If the coolant is at or below the mini mum level mark remove panel A and the reservoir cap See page 6 6 4 Add coolant or distilled water to raise the coolant to the maximum level mark and install the coolant reservoir cap ...

Page 46: ...ilter case cover by removing the screws 2 Pull the air filter element out 3 Insert a new air filter element into the air filter case as shown ECA10480 cC 8 8 8 8 8 Make sure that the air filter ele ment is properly seated in the air filter case 8 8 8 8 8 The engine should never be op erated without the air filter ele ment installed otherwise the piston s and or cylinder s may become excessively wo...

Page 47: ...1911 Tires To maximize the performance durabil ity and safe operation of your scooter note the following points regarding the specified tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride EWA10540 w Because loading has an enormous impact on the handling braking per formance and safety characteristics of your scooter you should keep the followi...

Page 48: ...e scooter If a tire tread shows cross wise lines minimum tread depth if the tire has a nail or glass fragments in it or if the sidewall is cracked contact a Yamahadealerimmediatelyandhavethe tire replaced Minimum tire tread depth front and rear 1 0 mm 0 04 in Tire information This scooter is equipped with panel wheels and tubeless tires Front tire Size 90 90 10 41J Manufacturer model CHENG SHIN C ...

Page 49: ...racteristics and a shortened tire life 8 Ride at moderate speeds after changing a tire since the tire sur face must first be broken in for it to develop its optimal characteris tics Wheels IXE Brake lever free play adjusting IXE EAU22130 Adjusting the brake lever free play 1 ZAUM00 1 Front brake lever free play The brake lever free play should mea sure 10 20 mm 0 4 0 8 in as shown Periodically che...

Page 50: ...if necessary adjust it as follows To increase the brake lever free play turn the adjusting nut at the brake shoe plate in direction a To decrease the brake lever free play turn the adjusting nut in direction b 1 b a ZAUM00 1 Adjusting nut EWA10650 w If proper adjustment cannot be ob tained as described have aYamaha dealer make this adjustment EAU22361 Checking the front and rear brake shoes Front ...

Page 51: ...r limit line have a Yamaha dealer replace the brake shoes as a set EAU23111 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addi tion the cable should be lubricated at the intervals specified in the periodic maintenance chart EAU23170 Lubricating the front and rear brake levers The pivoting points of the front and rear b...

Page 52: ... condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition EWA10750 w Securely support the motorcycle so that there is no danger of it falling over Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the motorcycle on a level sur face and h...

Page 53: ...3280 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the periodic maintenance and lubrication chart 1 Place a stand under the engine to raise the front wheel off the ground EWA10750 w Securely support the motorcycle so that there is no danger of it falling over 2 Hold the lower ...

Page 54: ...flames cigarettes etc away from the battery and pro vide sufficient ventilation when charging it in an enclosed space 8 8 8 8 8 KEEPTHIS AND ALL BATTERIES OUT OF THE REACH OF CHIL DREN The battery is located under the footboard Remove panel A to access the battery See page 6 6 To charge the battery Have a Yamaha dealer charge the bat tery as soon as possible if it seems to have discharged Keep in ...

Page 55: ...e See page 6 6 If the fuse is blown replace it as fol lows 1 Turn the key to OFF and turn off all electrical circuits 2 Remove the blown fuse and then install a new fuse of the specified amperage Specified fuse 7 5 A Fuse replacing IXE ECA10640 cC Do not use a fuse of a higher amper age rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire 3 Turn th...

Page 56: ... bulb into po sition and then secure it with the bulb holder ECA10660 cC Do not touch the glass part of the headlight bulb to keep it free from oil otherwise the transparency of the glass the luminosity of the bulb and the bulb life will be adversely affected EAU23780 Replacing the headlight bulb This model is equipped with a quartz bulb headlight If the headlight bulb burns out replace it as foll...

Page 57: ...d then turn it clock wise until it stops 4 Install the lens by installing the screws ECA10680 cC Do not overtighten the screws other Tail brake light bulb replacing IXE Thoroughly clean off any dirt and fin gerprints on the headlight bulb us ing a cloth moistened with alcohol or thinner 5 Install the headlight bulb cover and then connect the coupler 6 Install the headlight unit by install ing the ...

Page 58: ...icians have the necessary tools experience and know how to ser vice the scooter properly Use only genuineYamaha replacement parts Imitation parts may look like Yamaha parts but they are often infe rior have a shorter service life and can lead to expensive repair bills EAU24202 Replacing a turn signal light bulb 1 Remove the turn signal light lens by removing the screw 1 ZAUM00 2 1 Turn signal ligh...

Page 59: ...th and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery The engine turns over quickly The engine turns over slowly The battery is good Check the battery lead connections and charge the battery if necessary D...

Page 60: ... 8 8 8 Do not remove the radiator cap when the engine and radiator are hot Scalding hot fluid and steam may be blown out under pressure which could cause serious injury Be sure to wait until the engine has cooled 8 8 8 8 8 Place a thick rag like a towel over the radiator cap and then slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape When the hissing soun...

Page 61: ...han instructed Also thoroughly rinse the area off with water immediately dry it and then apply a corrosion pro tection spray 8 8 8 8 8 Improper cleaning can damage windshields cowlings panels and other plastic parts Use only a soft clean cloth or sponge with mild detergent and water to clean plastic 8 8 8 8 8 Do not use any harsh chemical productsonplasticparts Besure to avoid using cloths or spon...

Page 62: ...um and stainless steel parts including the exhaust system Even the thermally in duced discoloring of stainless steel exhaust systems can be removed through polishing 3 To prevent corrosion it is recom mended to apply a corrosion pro tection spray on all metal includ ing chrome and nickel plated sur faces 4 Use spray oil as a universal cleaner to remove any remaining dirt 5 Touch up minor paint dam...

Page 63: ...ain bolt this will prevent fuel deposits from building up Pour the drained fuel into the fuel tank Storage IXE 3 Fill up the fuel tank and add fuel stabilizer if available to prevent the fuel tank from rusting and the fuel from deteriorating 4 Perform the following steps to pro tect the cylinder piston rings etc from corrosion a Remove the spark plug cap and spark plug b Pour a teaspoonful of engi...

Page 64: ...tively turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot 7 Cover the muffler outlet with a plas tic bag to prevent moisture from en tering it 8 Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an excessively cold or warm place less than 0 C 30 F or more than 30 C 90 F For m...

Page 65: ...her JASO stan dard MA Periodic oil change 0 78 L 0 82 US qt 0 69 Imp qt Final transmission oil Type SAE10W30 type SE motor oil Quantity 0 10 L 0 11 US qt 0 09 Imp qt Cooling system Coolant reservoir capacity up to the maxi mum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator capacity including all routes 0 50 L 0 53 US qt 0 44 Imp qt Air filter Air filter element Oil coated paper element Fuel Rec...

Page 66: ...ion Front suspension Type Telescopic fork Spring shock absorber type Coil spring Wheel travel 59 0 mm 2 32 in Rear suspension Type Unit swing Spring shock absorber type Coil spring oil damper Wheel travel 54 0 mm 2 13 in Electrical system Ignition system CDI Charging system AC magneto Battery Model GTX5L BS Voltage capacity 12 V 4 0 Ah Headlight Bulb type Halogen bulb Bulb voltage wattage x quanti...

Page 67: ...on numbers IXE Key identification number IXE Vehicle identification number IXE EAU26390 Key identification number 1 Key identification number The key identification number is stamped into the key Record this number in the space pro vided and use it for reference when or dering a new key EAU26410 Vehicle identification number 1 ZAUM00 1 Vehicle identification number The vehicle identification numbe...

Page 68: ...ZAUM00 1 Model label The model label is affixed to the loca tion shown Record the information on this label in the space provided This information will be needed when order ing spare parts from aYamaha dealer Model label IXE 3D1 F8199 11ch9SGML pmd 2006 08 17 11 29 2 ...

Page 69: ... may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer orYamaha Motor Corporation U S A To contact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or write to Adm...

Page 70: ...rposes of maintenance repair or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE ...

Page 71: ... The chart below is printed only as a reminder that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 2000 mi 4000 km or 6 months 4000 mi 7000 km or 12 months 6000 mi 10000 km or 18 months 8000 mi 13000 km or 24 months 10000 mi 16000 km or 30 months 12000 mi 19...

Page 72: ...NFORMATION 16000 mi 25000 km or 48 months 18000 mi 28000 km or 54 months 20000 mi 31000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 3D1 F8199 11ch9SGML pmd 2006 08 17 11 29 6 ...

Page 73: ...9 7 1 2 3 4 5 6 7 8 9 CONSUMER INFORMATION Warranty limited IXE EAU26681 YAMAHA MOTOR CORPORATION U S A RIVA LIMITED WARRANTY 3D1 F8199 11ch9SGML pmd 2006 08 17 11 29 7 ...

Page 74: ...9 8 1 2 3 4 5 6 7 8 9 CONSUMER INFORMATION 3D1 F8199 11ch9SGML pmd 2006 08 17 11 29 8 ...

Page 75: ...pay anything for covered repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle r...

Page 76: ...factory backed protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 3D1 F8199 11ch9SGML pmd 2006 08 17 11 29 10 ...

Page 77: ...umber 9 1 Kickstarter 3 8 L Labels location of 1 5 Luggage hook 3 11 M Main switch steering lock 3 1 Maintenance and lubrication periodic 6 3 Maintenance record 9 3 Maintenance emission control system 6 2 Maintenance periodic 6 1 Model label 9 2 P Panel removing and installing 6 6 Parking 5 3 Part locations 2 1 Pre operation check list 4 2 R Rear brake lever free play adjusting 6 16 Rear wheel loc...

Page 78: ...1 2 3 4 5 6 7 8 9 INDEX W Warranty 9 5 Wheel bearings checking 6 19 Wheels 6 15 3D1 F8199 71idxSGML pmd 2006 05 18 15 35 2 ...

Page 79: ...1 2 3 4 5 6 7 8 9 3D1 F8199 11ch0SGML pmd 2006 05 15 19 02 7 ...

Page 80: ...1 2 3 4 5 6 7 8 9 LIT 11626 20 3 PRINTED IN TAIWAN 2006 09 0 8 1 E YAMAHA MOTOR TAIWAN CO LTD 3D1 F8199 11cv pmd 2006 08 17 11 29 2 ...

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