Yamaha VIKING YXM70VPXK 2016 Owner'S Manual Download | Manualshive

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WARNING

EWB03410

Avoid battery contact with skin, eyes, or
clothing. Shield eyes when working near
batteries. Keep out of reach of children.
You could be poisoned or severely burned
by the sulfuric acid in battery electrolyte. In
case of accidental contact with battery
electrolyte:
EXTERNAL: Flush with water.
INTERNAL: Drink large quantities of water
or milk. Follow with milk of magnesia,
beaten egg, or vegetable oil. Get prompt
medical attention.
EYES: Flush with water for 15 minutes and
get prompt medical attention.

WARNING

EWB03420

Batteries may produce explosive gases.
Ventilate when charging or using in a
closed space. Keep batteries away from
sparks, flames, cigarettes, or other sourc-
es of ignition.

To remove the battery

1. Turn the key to “

” (off).

2. Remove the hood. (See page 8-10.)
3. Remove the air intake duct panel by re-

moving the quick fastener screws.

UB5F7BE0.book Page 44 Tuesday, March 20, 2018 11:32 AM

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Summary of Contents for VIKING YXM70VPXK 2016

Page 1: ...DIC183 B5F F8199 7B YXM70VPXK YXM70VPAK YXM70VPHK OWNER S MANUAL READ THIS MANUAL CAREFULLY It contains important safety information ...

Page 2: ...orms to the essential health and safety requirements of Directive 2006 42 EC To effect correct application of the essential health and safety requirements stated in the Directives of EEC the following standards and or technical specifications were consulted Title and or number and date of issue of standards and or specifications Authorized Representative EC Declaration of Conformity conforming to ...

Page 3: ...tanding of the features and operation of this vehicle It also includes basic maintenance and inspection procedures If you have any ques tions regarding the operation or maintenance of your vehicle please consult a Yamaha dealer WARNING EWB03490 Please read this manual carefully before operating this vehicle Do not attempt to operate this vehicle until you have attained adequate knowledge of its co...

Page 4: ...afety alert symbol It is used to alert you to poten tial personal injury hazards Obey all safety messages that fol low this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key inform...

Page 5: ...ce before choosing where to operate this vehicle It is illegal to operate this vehicle on public lands where vehicles its size are prohibited EBU33130 YXM70VPXK YXM70VPAK YXM70VPHK OWNER S MANUAL 2019 by Yamaha Motor Co Ltd 1st edition February 2018 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in U S A ...

Page 6: ...switch 4 12 Accelerator pedal 4 12 Brake pedal 4 13 Parking brake lever 4 13 Drive select lever 4 14 Fuel tank cap 4 14 Doors 4 14 Seats 4 15 Adjusting the driver seat position 4 16 Seat belts 4 17 Glove compartment 4 18 Storage compartments 4 18 Cup holders 4 19 Cargo bed 4 20 The front and rear shock absorber assemblies 4 22 Trailer hitch bracket and receiver 4 23 Auxiliary DC jack 4 23 FOR YOUR...

Page 7: ...2 PERIODIC MAINTENANCE AND ADJUSTMENT 8 1 Owner s Manual and tool kit 8 2 Maintenance charts 8 4 Hood 8 10 Engine oil and oil filter cartridge 8 11 Final gear oil 8 16 Differential gear oil 8 19 Coolant 8 21 Axle boots 8 23 Spark plug inspection 8 23 Cleaning the air filter element 8 25 Air filter check hoses 8 31 V belt case drain plug 8 32 Cleaning the spark arrester 8 32 Valve clearance 8 34 Br...

Page 8: ...haft lubrication 8 41 Wheel removal 8 41 Tire replacement 8 42 Wheel installation 8 43 Battery 8 43 Jump starting 8 47 Fuse replacement 8 49 Replacing a headlight bulb 8 51 Headlight beam adjustment 8 53 Brake tail light bulb replacement 8 53 Troubleshooting 8 55 Troubleshooting charts 8 56 CLEANING AND STORAGE 9 1 Cleaning 9 1 Storage 9 2 SPECIFICATIONS 10 1 CONSUMER INFORMATION 11 1 Identificati...

Page 9: ... labels on your vehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer UB5F7BE0 book Page 1 Tuesday March 20 2018 11 32 AM ...

Page 10: ...1 2 1 For Europe 22 25 2 1 4 5 6 6 5 7 3 17 18 19 13 8 10 9 23 24 11 12 7 8 16 14 15 20 21 13 UB5F7BE0 book Page 2 Tuesday March 20 2018 11 32 AM ...

Page 11: ...jambes tête se trouvant hors de l habitacle risque d être é crasée par l arceau de protection Si une roulade ou un capotage semble imminent caler les pieds sur le plancher ou sur les repose pieds et agripper le volant ou la poignée de maintien Ne jamais agripper l arceau de protection Ne jamais tenter d empê cher un capotage à l aide du bras ou de la jambe YAMAHA 1XD K7762 00 WARNING Any part of y...

Page 12: ...ERTISSEMENT Ne pas appuyer les mains ni les bras sur la portiè re ou sur le coussin de l épaule Afin de prévenir les blessures garder mains et bras dans l habitacle et agripper le volant ou la poignée de maintien Keep hands body and other people away from pinch points when lowering bed Do not hold the cage frame while closing bed YAMAHA 5B4 K7764 00 WARNING 5 6 7 8 UB5F7BE0 book Page 4 Tuesday Mar...

Page 13: ...696 20 AVERTISSEMENT Une pression de gonflage incorrecte des pneus ou la surcharge du véhicule risquent de provoquer une perte de contrôle ou un capotage entraînant des blessures voire la mort Ne jamais régler la pression de gonflage ni la laisser baisser sous le seuil minimal le pneu risque de se déjanter CHARGE DU VÉHICULE de 0 kg 0 lbs à 300 kg 661 lbs Recommandation AVANT ARRIÈRE Minimum AVANT...

Page 14: ...lbs Charge maximale du véhicule 411 kg 906 lbs Une charge ou une remorque peut nuire à la maniabilité et à l équilibre du véhicule Lors du transport d une charge ou lors du remorquage Lire le Manuel du propriétaire avant de charger le véhicule de tirer ou de remorquer une charge Ne pas dépasser la limite de charge nominale pour la caisse de chargement le timon et le véhicule Réduire la vitesse et ...

Page 15: ...r un capotage à l aide du bras ou de la jambe YAMAHA 1XD F151K 00 WARNING Improperly loading a trailer or pulling an object can affect handling stability and risk of overturn or other accidents Secure load to prevent it from shifting Never load more than 490 N 50 kgf 110 lbf tongue weight on towing bracket Do not tow more than 6664 N 680 kgf 1500 lbf rolling weight trailer plus cargo Tow or pull o...

Page 16: ...mobiliser Ne jamais dépasser le poids en flèche de 490 N 50 kgf 110 lbf du dispositif d attelage Ne pas remorquer une charge totale de plus de 6664 N 680 kgf 1500 lbf remorque plus chargement N attacher charge ou remorque qu au support de fixation d attelage Lire le manuel du propriétaire avant de charger le véhicule et de remorquer ou tirer une charge YAMAHA 5UG F151J 00 MAX 7 3 INCH 185MM 18 19 ...

Page 17: ...aused severe injuries and death even on flat open areas Stay completely inside the vehicle Passengers must be able to reach the center handhold while keeping feet flat on floor and sitting upright with back against seat Driver must be able to comfor tably reach all controls while sitting upright with back against seat Wear an approved helmet eye protection and protective gear Fasten seat belts Do ...

Page 18: ...ons avec voitures et camions arrivent en un clin d œil Ne jamais permettre à plus de deux occupants à prendre place dans le véhicule Être préparé Attacher la ceinture de sécurité Porter un casque homologué une protection pour les yeux et une tenue de protection Le conducteur doit pouvoir rejoindre aisément toutes les commandes alors qu il est en position assise son dos contre le dossier du siège L...

Page 19: ...1 11 1 For Oceania 11 1 3 3 2 8 9 6 4 5 12 7 4 10 6 UB5F7BE0 book Page 11 Tuesday March 20 2018 11 32 AM ...

Page 20: ... be crushed by the cage frame If you think or feel that the vehicle may tip or roll brace your feet on the floor or footrests and keep your hands on the steering wheel or handhold Never hold cage Do not try to stop a vehicle tipover using your arm or leg YAMAHA 1XD K8483 00 WARNING Do not rest hands or arms on door or shoulder bolster To avoid Injury keep hands and arms completely Inside the vehic...

Page 21: ...661 lbs 411 kg 906 lbs Recommended FRONT REAR Minimum FRONT REAR 75 kPa 125 kPa 70 kPa 120 kPa 11 psi 15 psi 10 psi 14 psi 11 psi 18 psi 10 psi 17 psi Vehicle load is weight of operator passengers accessories cargo and if applicable trailer tongue weight Do not exceed maximum vehicle load Gross Vehicle Weight Rating 1080 kg 2381 lbs maximum including vehicle weight of operator passengers accessori...

Page 22: ...tch bracket or winch if installed Read Owner s Manual before loading towing or pulling objects Improper use of cargo bed or cage frame can result in severe injury or death from loss of control overturn or other accidents Maximum Load in Cargo Bed 600 lbs 272 kg Maximum Vehicle Load 906 lbs 411 kg Never carry passengers in cargo bed YAMAHA 1XD F151K 00 WARNING Improperly loading a trailer or pullin...

Page 23: ...andhold while keeping feet flat on floor and sitting upright with back against seat Driver must be able to comfor tably reach all controls while sitting upright with back against seat Wear an approved helmet eye protection and protective gear Fasten seat belts Do not allow anyone to ride in the cargo bed Avoid side hilling riding across slopes Plan for hills rough terrain ruts and other changes in...

Page 24: ...1 16 1 1XD F8446 00 Be Prepared Adjust lock and never remove handhold Always use handhold Never hold cage Always wear seatbelt and helmet 12 UB5F7BE0 book Page 16 Tuesday March 20 2018 11 32 AM ...

Page 25: ... to operate your vehicle or ride as a passenger if you are unsure that he she is willing and able to follow these instructions Get to know your vehicle This off road vehicle will handle and maneuver differently from cars ATVs go carts golf cars and grounds keeping vehicles Follow these instructions to reduce your risk of an accident and to reduce the risk of serious injury or death in the event of...

Page 26: ...against the backrests The passengers must be able to reach and hold the passenger handhold within the cage frame The driver and passengers should wear an approved motorcycle helmet that fits properly The driver and passengers should also wear eye protection goggles or a face shield gloves over the ankle boots long sleeved shirt or jacket and long pants Do not drive or ride as a passenger after usi...

Page 27: ...to label next to hitch for tongue weight and trailer load limits Keep weight in the cargo bed centered side to side and as low and as far forward as possible Secure cargo so that it will not shift a loose load could change handling unexpectedly or be thrown forward and strike occupants While using your Yamaha Viking Keep your body completely inside the vehicle at all times Keep both hands on the s...

Page 28: ...ver Avoid sideways sliding skidding or fishtailing rear wheel sliding and never do donuts Slow down before entering a turn and avoid hard braking in a turn When making tight turns from a stop or at slow speeds avoid sudden or hard acceleration Drive straight up and down inclines not across them If crossing a hill is unavoidable drive slowly and turn downhill immediately if you feel the vehicle may...

Page 29: ...avoid sharp drop offs large rocks or slippery surfaces Operating this vehicle through deep or fast flowing water can lead to loss of control or overturn To reduce your risk of drowning or other injuries use care when crossing through water When loaded with cargo or towing a trailer Reduce speed operate in low gear only and allow more room to stop Avoid hills and rough terrain Use extreme caution w...

Page 30: ...r partially enclosed areas such as barns garages or carports Do not run engine outdoors where engine exhaust can be drawn into a building through open ings such as windows and doors Genuine Yamaha Accessories Choosing accessories for your Viking is an important decision Genuine Yamaha Accessories which are available only from a Yamaha dealer have been designed tested and approved by Yamaha for use...

Page 31: ...any of the vehicle s design or operation charac teristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Aftermarket tires and rims The tires and rims that came with your Viking were designed to match the performance capabil ities and to provide the best combination of handling braking and comfort Other tires rim...

Page 32: ...1 Front shock absorber 2 Radiator cap 3 Brake fluid reservoir 4 Driver seat 5 Shoulder bolster 6 Seat belt 7 Cargo bed 8 Brake tail light 9 Spark arrester 10 Rear shock absorber 11 Spark plug 12 Cargo bed release lever 13 Door UB5F7BE0 book Page 1 Tuesday March 20 2018 11 32 AM ...

Page 33: ...6 4 3 2 1 7 1 Engine oil dipstick 2 Seat belt 3 Passenger seat 4 Air filter 5 Battery 6 Fuses 7 Headlight 8 Coolant reservoir 9 Storage compartment 10 Fuel tank cap 11 Oil filter cartridge UB5F7BE0 book Page 2 Tuesday March 20 2018 11 32 AM ...

Page 34: ... Light switch 2 On Command drive knob 3 Steering wheel 4 Main switch 5 Parking brake lever 6 Helmet reminder light 7 Seat belt reminder light 8 Drive select lever 9 Horn switch 10 Accelerator pedal 11 Brake pedal 12 Multi function meter unit 13 Passenger handhold 14 Glove compartment 15 Auxiliary DC jack 16 Storage compartment UB5F7BE0 book Page 3 Tuesday March 20 2018 11 32 AM ...

Page 35: ...ights and the multi function meter can be confirmed at this time EBU31241 Off position All electrical circuits are switched off The key can be removed EBU31251 Start position The electric starter is engaged by turning and holding the key in this position Release the key when the engine starts 1 Main switch 2 Off position 3 On position 4 Start position 1 2 3 4 UB5F7BE0 book Page 1 Tuesday March 20 ...

Page 36: ...he H position 1 Differential gear lock indicator light DIFF LOCK 2 Low range indicator light L 3 High range indicator light H 4 Neutral indicator light N 5 Reverse indicator light R 6 Parking brake indicator light 7 Drivetrain icon 8 Engine trouble warning light 9 Coolant temperature warning light 10 Electric Power Steering warning light EPS 3 5 6 4 2 1 7 8 10 9 1 Helmet reminder light 2 Seat belt...

Page 37: ...e On Command drive knob is set to DIFF LOCK the indicator light will flash until the differential is locked Turn the steering wheel back and forth or drive slowly to help the differential gear lock to engage EBU37171 Drivetrain icon This icon indicates the currently selected drive mode When 2WD is selected the icon is off When 4WD is selected is dis played And when 4WD with differential lock is se...

Page 38: ...this warning light is on will damage the engine The electrical circuit of the warning light can be checked by turning the key to on If the warning light does not come on initially when the key is turned to on or if the warning light remains on have a Yamaha dealer check the electrical circuit EBU31341 Engine trouble warning light This warning light comes on or flashes if a problem is detected in t...

Page 39: ...sand or snow the power assist is reduced to protect the EPS motor from overheating EBU31361 Helmet reminder light The reminder light comes on and stays on while the key is turned to on to remind the occupants to always wear a helmet If the reminder light does not come on when the key is turned to on have a Yamaha dealer check the electrical circuit EBU31371 Seat belt reminder light The reminder li...

Page 40: ...speedometer can be set to mph or km h This also changes the odometer and tripmeter units between miles and kilometers To change the display be tween mph and km h turn the key to off then while holding the SELECT button pushed turn the key to on 1 CLOCK button 2 RESET button 3 SELECT button 4 Speedometer 5 Fuel gauge 6 Clock Hour meter Voltage display 7 Odometer Tripmeter A Tripmeter B Error code d...

Page 41: ...raveled with a full tank of gas etc Push the SELECT button to switch between the odometer ODO and the tripmeters TRIP A and TRIP B in the following order ODO TRIP A TRIP B ODO To reset a tripmeter set the display to the tripmeter you want to reset then push the RESET button for three seconds TIP The odometer will lock at 99999 The tripmeters will reset and continue counting after 9999 9 is reached...

Page 42: ...er CLOCK HOUR CLOCK To set the clock 1 Set the display to the clock 2 Push both the SELECT button and RESET button for three seconds The hour digits will start flashing 3 Push the RESET button to set the hours 4 Push the SELECT button and the mi nute digits will start flashing 5 Push the RESET button to set the minu tes 6 Push the SELECT button and then re lease it to start the clock 1 SELECT butt...

Page 43: ...ove 16 volts HI is displayed NOTICE ECB02050 If the voltage display indicates LO or HI there may be trouble with the battery charging circuit or the battery may be faulty If this occurs have a Yamaha dealer check or repair the vehicle Fuel gauge The fuel gauge indicates the amount of fuel in the fuel tank The display segments of the fuel gauge disappear from F full towards E empty as the fuel leve...

Page 44: ...osis device for various electrical circuits If a problem is detected in any of those cir cuits the engine trouble warning light will come on or flash and the display will indicate an error code If the display indicates an error code note the code number and have a Yamaha dealer check the vehicle NOTICE ECB00812 If the multi function display indicates an error code the vehicle should be checked as ...

Page 45: ...tended period of time The battery may discharge to the point that the electric starter will not have enough power to crank the engine If this should happen remove the battery and re charge it EBU31402 On Command drive knob 2WD 4WD DIFF LOCK Stop the vehicle and move the On Command drive knob to change the drive mode to two wheel drive four wheel drive or four wheel 1 Light switch L H 1 L H L H 1 O...

Page 46: ...ont and rear wheels DIFF LOCK four wheel drive with the dif ferential gear locked Power is supplied to the front and rear wheels with the differen tial gear locked Unlike standard four wheel drive all wheels turn at the same speed re gardless of traction EBU33192 Horn switch Press the switch to sound the horn EBU31413 Accelerator pedal 1 Horn switch 1 Accelerator pedal 1 1 UB5F7BE0 book Page 12 Tu...

Page 47: ... brake lever Setting the parking brake lever will help keep the vehicle from moving while parked To set the parking brake pull the lever up ward firmly To release the parking brake pull slightly up ward on the lever press the release button and then push the lever all the way down TIP Spring tension helps return the lever to the released position 1 Brake pedal 1 1 Parking brake lever 2 Release but...

Page 48: ...Fuel tank cap Remove the fuel tank cap when refueling To open turn counterclockwise When finished refueling install the fuel tank cap by screwing it down clockwise EBU31460 Doors To open a door pull the latch outward To close a door push or pull the door inward un til it is securely latched Be sure the door is SECURELY LATCHED AFTER CLOSING IT 1 Drive select lever 1 1 Fuel tank cap 1 UB5F7BE0 book...

Page 49: ...oks on the rear of the seat cushion under the seat frame and then insert the projection on the front of the cushion into the grommet by pushing down Make sure the seats are prop erly secured before starting off WARNING A loose seat could cause the operator to lose control or cause the operator or pas sengers to fall EWB03220 1 Latch 2 Door 1 2 1 Seat cushion 1 UB5F7BE0 book Page 15 Tuesday March 2...

Page 50: ...talled to one of three positions 1 Remove the driver seat cushion 2 Remove the bolts 3 Move the seat frame to the desired posi tion and align the bolt holes in the seat frame with the bolt holes in the vehicle frame 1 Bolt 1 1 UB5F7BE0 book Page 16 Tuesday March 20 2018 11 32 AM ...

Page 51: ...ly while rid ing in the vehicle See page 7 5 TIP If the vehicle is driven without the driver seat belt fastened a buzzer will sound If the vehicle is driven without the driver seat belt fastened engine power will be lim ited Tightening torque Driver seat bolt 23 N m 2 3 kgf m 17 lb ft UB5F7BE0 book Page 17 Tuesday March 20 2018 11 32 AM ...

Page 52: ...B02071 To protect from damage do not put metal items like tools or sharply edged items di rectly in the glove compartment If they must be stored wrap them in appropriate cushioning material EBU37191 Storage compartments 1 Unlock 2 Open Glove compartment load limit 5 0 kg 11 lb 1 2 1 Storage compartment 1 UB5F7BE0 book Page 18 Tuesday March 20 2018 11 32 AM ...

Page 53: ...mpartment If these items must be stored wrap them in appro priate cushioning material EBU31520 Cup holders Be sure to tightly close the cap of any plastic bottle before placing it in a cup holder Some plastic bottles may not fit into the cup holders depending on their size and shape WARNING EWB03240 Never ride with any open or glass con tainers in the cup holders otherwise the contents may spill a...

Page 54: ... and possibly injure people in the vehicle during sudden braking or an ac cident EBU31532 Cargo bed WARNING EWB03250 Never carry passengers in the cargo bed Do not exceed the specified maximum load limits Heavier cargo could cause loss of control because of improper weight balance There are four cargo hooks in the cargo bed 1 Cup holder 1 1 1 Tailgate 2 Cargo hook 3 Cargo bed 1 3 2 2 UB5F7BE0 book...

Page 55: ...Unhook the latches and then lower the tail gate To close Lift the tailgate to the original position and then hook the latches Lifting and lowering the cargo bed To lift Pull up the cargo bed release lever on the left or right side of the vehicle and then slowly lift up the cargo bed until it stops Maximum load limit 272 0 kg 600 lb 1 Tailgate 2 Latch 2 1 1 Cargo bed release lever 1 UB5F7BE0 book P...

Page 56: ...zed nitrogen gas Read and understand the following information be fore handling the shock absorber assem blies Do not tamper with or attempt to open the cylinder assemblies Do not subject the shock absorber as semblies to an open flame or other high heat source This may cause the unit to explode due to excessive gas pressure Do not deform or damage the cylinders in any way Cylinder damage will res...

Page 57: ...iliary DC jack This model has an auxiliary DC jack in the dashboard A 12 V accessory with the proper plug such as a radio or smartphone charger can be used when the engine is running and the headlights are off 1 Start the engine See page 6 2 2 Turn the headlights off See page 4 11 1 Trailer hitch bracket 2 Receiver 2 1 1 Auxiliary DC jack cap 2 Auxiliary DC jack Auxiliary DC jack maximum capacity ...

Page 58: ...being used cover it with the cap NOTICE ECB02250 Do not use accessories requiring more than the stated maximum capacity Do ing so may overload the circuit and cau se the fuse to blow If accessories are used without the en gine running the battery may discharge Do not use an automotive cigarette light er or other accessories with a plug that gets hot because the jack can be dam aged UB5F7BE0 book P...

Page 59: ...accident or equipment damage Do not operate the vehicle if you find any problem If a problem can not be corrected by the procedures provided in this manual have the vehicle inspected by a Yamaha dealer Pre operation checklist ITEM ROUTINE PAGE Brakes Check operation free play fluid level and fluid leakage Fill with DOT 4 brake fluid if necessary 5 3 8 34 8 39 Parking brake Check for proper operati...

Page 60: ...ration and belt wear 5 7 Passenger handhold Check for stability and proper fastening 5 7 7 8 Steering Check for proper operation 5 7 Fittings and fasteners Check all fittings and fasteners 5 7 Instruments lights and switches Check for proper operation 3 3 4 2 5 8 8 51 8 53 8 53 Wheels and tires Check tire pressure and for wear and damage 5 8 8 41 8 43 Axle boots Check for damage 8 23 ITEM ROUTINE ...

Page 61: ...ake fluid leakage Check to see if any brake fluid is leaking out of the pipe joints or the brake fluid reservoir Apply the brakes firmly for one minute If there is any leakage have the vehicle inspected by a Yamaha dealer Brake operation Check the operation of the brakes at the start of every drive Test the brakes at slow speed after starting out to make sure they are work ing properly If the brak...

Page 62: ...el tank 3 Wipe up any spilled fuel immediately 4 Be sure the fuel tank cap is closed se curely WARNING EWB02532 Gasoline is poisonous and can cause inju ry or death Handle gasoline with care Never siphon gasoline by mouth If you should swallow some gasoline or inhale a lot of gasoline vapor or get some gasoline in your eyes see your doctor immediately If gasoline spills on your skin wash with soap...

Page 63: ...of your Yamaha Viking be sure to secure it with the cap tightened before driving the ve hicle Always place a portable fuel container on the ground before filling it Before removing the container cap touch the container with the fuel dispenser nozzle Keep the fuel dispenser nozzle in contact with the container inlet when filling WARNING Never refill a fuel container in the bed of any vehicle Fire m...

Page 64: ...y See page 8 21 EBU36020 Final gear Make sure there is no oil leaking from the final gear case EBU36030 Differential gear Make sure there is no oil leaking from the dif ferential gear case EBU31791 Accelerator pedal Before starting the engine confirm that the accelerator pedal operates correctly It should depress smoothly and spring back to the idle position when released Also check the accelerato...

Page 65: ...To help make sure your restraint systems are working properly after a crash have them in spected and any necessary replacements made as soon as possible EBU31810 Passenger handhold Check that the handhold bar and its supports are in good condition Confirm that the lock ing pins are securely fastened and then push and pull on the handhold to make sure that it is not loose EBU31820 Steering Park on ...

Page 66: ...ire pressure before each ride Check tires for wear and damage Tire pressure A tire pressure gauge is included as standard equipment Make two measurements of the tire pressure and use the second reading Dust or dirt in the gauge could cause the first reading to be incorrect Tire pressure must be checked and set when the tires are cold The tire pressure should be the same on both sides and must be a...

Page 67: ...Recommended 100 0 kPa 1 000 kgf cm 15 psi Front Minimum 70 0 kPa 0 700 kgf cm 10 psi Rear Minimum 95 0 kPa 0 950 kgf cm 14 psi VEHICLE LOAD of 300 0 411 0 kg 661 906 lb FRONT Recommended 75 0 kPa 0 750 kgf cm 11 psi REAR Recommended 125 0 kPa 1 250 kgf cm 18 psi Front Minimum 70 0 kPa 0 700 kgf cm 10 psi Rear Minimum 120 0 kPa 1 200 kgf cm 17 psi Vehicle load is total weight of operator pas senger...

Page 68: ...he tire tread depth has worn to 3 mm 0 12 in replace the tire If the tire has a nail or glass fragments in it or if the sidewall is cracked replace the tire 1 Tire tread depth 1 UB5F7BE0 book Page 10 Tuesday March 20 2018 11 32 AM ...

Page 69: ... parts in the engine wear and polish them selves to achieve the correct operating clear ances During this period prolonged full throttle op eration or any condition that might result in excessive engine heating must be avoided However momentary 2 3 seconds maxi mum full throttle operation under load does not harm the engine Each full throttle acceleration sequence should be followed with a substan...

Page 70: ...n the neutral indicator light should come on If the neutral indi cator light does not come on ask a Yamaha dealer to inspect the electric circuit The engine can be started in any gear if the brake pedal is applied However it is recommended to shift into neutral before starting the engine 4 With your foot off the accelerator pedal start the engine by turning the key to start If the engine fails to ...

Page 71: ...dle speed Damage to the engine or drive train may occur Shifting neutral to high and high to low 1 Stop the vehicle and take your foot off the accelerator pedal 2 Apply the brake pedal then shift by mov ing the drive select lever along the shift guide Make sure that the drive select le ver is completely shifted into position 3 Release the parking brake if applied 4 Release the brake pedal and pres...

Page 72: ... gui de When in reverse the reverse indicator light should be on If the light does not come on ask a Yamaha dealer to in spect the reverse indicator light electri cal circuit Due to the synchronizing mechanism in the engine the light may not come on until the vehicle starts moving 4 Release the parking brake if applied 5 Check behind the vehicle for people or obstacles and then release the brake p...

Page 73: ...The different drive indicators and the differential gear lock indicator light DIFF LOCK come on as follows Knob position Indication Drive mode No indicator light 2WD two wheel drive Power is supplied to the rear wheels 4WD four wheel drive Power is supplied to the rear and front wheels DIFF LOCK four wheel drive with the differential gear locked Power is supplied to the rear and front wheels and t...

Page 74: ...ator light are flashing turning the steering wheel back and forth will help the differential gear lock to engage or disengage Driving with the differential gear not properly engaged or disengaged e g when the indicator and indicator light are flashing will cause the vehicle speed to be limited until the differential gear is completely engaged or disengaged UB5F7BE0 book Page 6 Tuesday March 20 201...

Page 75: ...ler hitch drawbar designed for use with a 2 5 cm receiver See page 4 23 WARNING EWB04260 Improper loading or towing can increase the risk of loss of control an overturn or other accident Keep weight in the cargo bed centered side to side and as low and as far for ward as possible Top heavy loads in crease the risk of overturn Be sure cargo is secured a loose load could change handling unexpectedly...

Page 76: ...ou are carrying heavier loads or when towing a trailer WARNING EWB03320 Carrying loads or towing a trailer can in crease the risk of loss of control an over turn or other accident To reduce the risk of an accident Reduce speed operate in low gear only and allow more room to stop A heavier vehicle takes longer to stop Avoid hills and rough terrain Choose terrain carefully Use extreme caution when t...

Page 77: ...ions for that product and only attach to the hitch or hitch bracket of the Viking WARNING Improperly pulling can cause serious injury or death Never ex ceed the pulling load limit of the Viking Avoid pulling on inclines EWB03330 Pulling objects on the ground can be more hazardous than pulling a trailer It may be dif ficult to predict how the load will affect vehicle operation That effect could als...

Page 78: ...313 KNOW YOUR VEHICLE This off road vehicle will handle and maneu ver differently from cars ATVs go carts golf cars and grounds keeping vehicles The Viking has higher ground clearance and other features to handle rugged terrain and as a result can overturn in situations where some vehicles may not This would include vehicles made primarily for pavement roads im proved paths or grounds keeping If y...

Page 79: ...or older with a valid motor ve hicle license Check country laws for mini mum age requirements The driver must be able to place both feet flat on the floorboard while seated upright with his her back against the backrest Do not drive after using drugs or alcohol Remove the ignition key when the vehicle is not in use to prevent unauthorized use of the machine Parents Many countries have implemented ...

Page 80: ...the passenger handhold Allow only two passengers in the vehicle and only in the designated passenger seats Do not carry any other passengers Do not carry passengers in the cargo bed Do not allow someone to ride as a passen ger who has been using drugs or alcohol Do not allow children who need child safety seats or booster seats in the Viking The seat belt is not designed to restrain auto motive ch...

Page 81: ...rk together and when properly used these features will help protect the occupants in the event of an acci dent If these features are not used properly they can cause injury 1 Seat belt 2 Shoulder bolster 3 Door 2 3 1 1 1 Door 2 Shoulder bolster 3 Passenger handhold 2 1 3 UB5F7BE0 book Page 4 Tuesday March 20 2018 11 32 AM ...

Page 82: ...ad outside of the vehicle can be crushed by the vehicle cage frame Seat belts Seat belts should be worn by the driver and passengers The driver must be sure that the passengers are belted before driving Be sure that each occupant s seat belt latch plate is inserted into the appropriate buckle Be sure the seat belt is not twisted is close fitting across the hips and chest and is latched securely Do...

Page 83: ...ments made as soon as possible To wear the seat belt properly do the follow ing 1 Hold the latch plate as you pull the belt across your lap and chest Make sure the belt is not twisted and is not caught on any portion of the vehicle your clothing or any equipment you are carrying 2 If the latch plate is not positioned in the correct location along the seat belt squeeze the latch plate ends together...

Page 84: ...ition the shoulder belt over your shoulder and across your chest The shoulder belt should fit against your chest If it is loose pull the belt out all the way and then let it retract 6 Check if the seat belt shoulder position suits the size of the driver and passen gers To lower the belt insert the belt into the seat belt height adjuster slot as shown To raise the belt remove the belt from the heig...

Page 85: ...re operation Do not place your arm or hand on the door during operation Your hand or arm may be struck by objects or crushed against outside objects or the ground during a rollover Passenger handhold The passenger handhold is provided to grip during operation to maintain proper position and balance Holding onto the handhold helps to reduce the likelihood that the pas sengers put a hand outside the...

Page 86: ...e operating the vehicle Adjusting the handhold position The handhold can be adjusted to one of three positions to suit the passengers preference Adjust the handhold position as follows 1 Remove the locking pins 1 Passenger handhold 2 Locking pin 1 2 UB5F7BE0 book Page 9 Tuesday March 20 2018 11 32 AM ...

Page 87: ...operly secured before starting off Seat and shoulder bolsters The seats and shoulder bolsters are designed to help keep you in the vehicle Do not put your hand or arm on or outside of the shoul der bolster during operation Your hand or arm may be struck by objects or crushed against outside objects or the ground during a rollover 1 Handhold bar 2 Handhold support 2 1 1 Wire loop 1 UB5F7BE0 book Pa...

Page 88: ...our palms on the out side of the steering wheel Similar to other off road vehicles if the Viking hits a deep rut or large obstacle the steering wheel could brief ly jerk in one direction or back and forth as the tires and vehicle respond to the obstacle This quick motion could injure your thumbs or wrist if your thumbs or hand s are inside the steering wheel Grip the steering wheel so that your th...

Page 89: ...gers should wear the following to reduce risk of injury in an acci dent CORRECT GRIP EXAMPLE INCORRECT GRIP EXAMPLE 1 Approved motorcycle helmet 2 Eye protection 3 Long sleeved shirt or jacket 4 Gloves 5 Long pants 6 Over the ankle boots 1 2 3 4 5 6 UB5F7BE0 book Page 12 Tuesday March 20 2018 11 32 AM ...

Page 90: ...ent or injury Eye protection such as a face shield or goggles may reduce the risk of foreign material getting in your eyes and help prevent loss of vision Practice for new Yamaha Viking users You should become familiar with the perfor mance characteristics of the vehicle in a lar ge flat area that is free of obstacles and other vehicles Practice controlling the accelerator pedal brakes steering an...

Page 91: ...ng the steering wheel too far or too fast can result in loss of control or a rollover Slow down before entering turns When making tight turns from a stand still or at slow speeds avoid sudden or hard acceleration Driving aggressively or making abrupt maneuvers even on flat open areas can cause side rollovers Avoid sideways slid ing skidding or fishtailing rear wheel slid ing and never do donuts If...

Page 92: ...d smoothly The centrifugal clutch will engage and the vehicle will begin to accelerate Avoid higher speeds and sudden or hard ac celeration until you are thoroughly familiar with the operation of your vehicle Avoid sud den or hard acceleration in any turn Braking When slowing down or stopping take your foot off the accelerator pedal and press the brake pedal smoothly Improper use of the brakes can...

Page 93: ... to try to stop the vehicle Parking on a flat area When parking on a flat area stop the engine and shift the drive select lever into the neutral position Apply the parking brake to help pre vent the vehicle from rolling Parking on a slope The parking brake acts only on the rear wheels when in 2WD For the parking brake to take effect on all four wheels shift to DIFF LOCK before stopping the engine ...

Page 94: ...umps or holes without enough time to react To avoid loss of control or rollover always be alert to changing surfaces or terrain when operating the vehicle Your Yamaha Viking has higher ground clear ance and other features to handle rugged ter rain and as a result can overturn in situations where some vehicles may not Abrupt ma neuvers or aggressive driving can cause loss of control including rollo...

Page 95: ...increases your risk of roll over Practice first on gentle slopes before at tempting steeper hills Always check the terrain carefully before attempting any hill To climb a hill you need traction momentum and steady throttle For more traction and control for climbing steeper and or rougher slopes shift into low gear and select 4WD or DIFF LOCK Travel fast enough to main tain momentum but not so fast...

Page 96: ...f the brakes which could cause the vehicle to slide If you are sliding or skidding try to steer in the direction the vehicle is sliding to regain con trol For example if you feel the back of the vehicle start to slide to your right steer to the right If you must turn on the hill to avoid an obsta cle do so slowly and carefully If the vehicle starts to tip immediately steer in the downhill directio...

Page 97: ...sk of drowning or other injuries use care when crossing through water Wet brakes may have reduced effectiveness After leaving the water test the brakes If nec essary apply the brakes several times to let friction dry them out NOTICE ECB02170 After driving your vehicle in water be sure to drain the trapped water by removing the check hoses at the bottom of the air filter case and air duct and the V...

Page 98: ...pped To reduce the risk of fire during operation or after leaving the vehicle do not let brush grass and other materials collect under the vehicle near the muffler or exhaust pipe or next to other hot parts Check under the vehicle after operating in areas where combustible materials may have collected Do not idle or park the vehicle in long dry grass or other dry ground cover Encountering obstacle...

Page 99: ...tion about your ability to maneuver safely over the obstacle you should turn around if the ground is flat and you have the room or back up until you find a less difficult path UB5F7BE0 book Page 22 Tuesday March 20 2018 11 32 AM ...

Page 100: ...hile using the ve hicle If you are not familiar with vehicle service have a Yamaha dealer perform the service WARNING EWB02563 Turn off the engine when performing main tenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while servicing can lead to eye injury burns fire o...

Page 101: ...he service information included in this man ual is intended to provide you the owner with the necessary information for completing your own preventive maintenance and minor repairs The tools provided in the tool kit are sufficient for this purpose except that a torque wrench is also necessary to properly tighten nuts and bolts 1 Owner s Manual 1 1 Tool kit 2 Tire pressure gauge 1 2 UB5F7BE0 book P...

Page 102: ... have a torque wrench available during a service operation requiring one take your vehicle to a Yamaha dealer to check the torque settings and adjust them as neces sary UB5F7BE0 book Page 3 Tuesday March 20 2018 11 32 AM ...

Page 103: ...mes first month 1 3 6 6 12 km mi 320 200 1200 750 2400 1500 2400 1500 4800 3000 hours 20 75 150 150 300 1 Fuel line Check fuel hose for cracks or damage Replace if necessary 2 Valves Check valve clearance Adjust if necessary 3 Spark plug Check condition Adjust gap and clean Replace if necessary 4 Breather system Check breather hose for cracks or damage Replace if necessary 5 Exhaust system Check f...

Page 104: ...ose for damage Replace any damaged parts if necessary 7 Spark arrester Clean NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1200 750 2400 1500 2400 1500 4800 3000 hours 20 75 150 150 300 UB5F7BE0 book Page 5 Tuesday March 20 2018 11 32 AM ...

Page 105: ...ge coolant Every 2 years 2 Air filter element Clean Replace if necessary Every 20 40 hours more often in wet or dusty areas 3 Engine oil Change warm engine before draining 4 Engine oil filter cartridge Replace 5 Final gear oil Check oil level Change 6 Differential gear oil Check oil level Change 7 Front brake Check operation brake pad wear fluid leak age Correct if necessary Replace pads if worn t...

Page 106: ...n and free play 12 V belt Check operation Check for wear cracks or damage 13 Wheels Check balance runout and for damage Replace if necessary 14 Wheel bearings Check bearing assemblies for loose ness damage Replace if damaged 15 Front and rear suspension Check operation and for oil leakage Correct if necessary NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1200 ...

Page 107: ...versal joint Lubricate with lithium soap based grease 20 Engine mount Check for cracks or damage Check bolt tightness 21 Front and rear axle boots Check for cracks or other damage and re place if necessary 22 Fittings and fas teners Check all chassis fittings and fasteners Correct if necessary NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1200 750 2400 1500 24...

Page 108: ...ull throttle Hydraulic brake service Regularly check and if necessary correct the brake fluid level Every two years replace the internal components of the brake master cylinder and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged UB5F7BE0 book Page 9 Tuesday March 20 2018 11 32 AM ...

Page 109: ...340 Hood To remove 1 Pull the tab on each hood lock up and then turn the hood locks 1 4 turn clock wise 2 Remove the hood 1 Tab 1 1 Tab 2 Hood lock 1 Hood 1 2 1 UB5F7BE0 book Page 10 Tuesday March 20 2018 11 32 AM ...

Page 110: ...ine oil and oil filter cartridge Check the engine oil level before each opera tion In addition change the oil and the oil fil ter cartridge at the intervals specified in the periodic maintenance chart NOTICE ECB00301 In order to prevent clutch slippage since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel specification of CD or oils of a hi...

Page 111: ...ading 3 Lift the cargo bed up See page 4 21 4 Remove the engine oil dipstick and wipe it with a clean rag 5 Insert the dipstick completely into the oil filler hole and then remove it again to check the oil level Recommended engine oil See page 10 1 Oil quantity Without oil filter cartridge replacement 2 20 L 2 33 US qt 1 94 Imp qt With oil filter cartridge replacement 2 30 L 2 43 US qt 2 02 Imp qt...

Page 112: ...ittle at a time so as not to overfill be yond the maximum level mark 7 Install the dipstick and then install the right rear panel 8 Lower the cargo bed To change the engine oil and filter 1 Park the vehicle on a level surface 1 Maximum level mark 2 Minimum level mark 3 Oil filler hole 1 2 3 1 Right rear panel 2 Quick fastener screw 3 Bolt 1 2 3 UB5F7BE0 book Page 13 Tuesday March 20 2018 11 32 AM ...

Page 113: ...n oil pan under the engine to col lect the used oil 7 Remove the engine oil drain bolt Discard the used gasket TIP Perform steps 8 10 when replacing the oil fil ter cartridge 8 Remove the oil filter cartridge with an oil filter wrench TIP An oil filter wrench is available from a Yamaha dealer 1 Right rear panel 2 Quick fastener screw 3 Bolt 1 2 3 1 Engine oil drain bolt 2 Gasket 1 2 UB5F7BE0 book ...

Page 114: ...P Make sure that the O ring is properly seated 10 Install the new oil filter cartridge with an oil filter wrench and then tighten it to the specified torque with a torque wrench 1 Oil filter cartridge 2 Oil filter wrench 2 1 1 O ring Tightening torque Oil filter cartridge 17 N m 1 7 kgf m 13 lb ft 1 UB5F7BE0 book Page 15 Tuesday March 20 2018 11 32 AM ...

Page 115: ...l minutes while checking it for oil leakage If oil is leaking immediately turn the engine off and check for the cause 14 Turn the engine off wait at least 10 minu tes and then check the oil level and cor rect it if necessary 15 Install the right rear panel 16 Lower the cargo bed EBU36052 Final gear oil Check the oil level and change the final gear oil at the intervals specified in the general main...

Page 116: ... gear case The oil level should be at the brim of the filler hole 3 If the oil is below the brim of the filler hole add sufficient oil of the recommended type to raise it to the correct level 4 Check the gasket for damage and re place it if necessary 5 Install the oil filler bolt and its gasket and then tighten the bolt to the specified torque Recommended oil SAE 80 API GL 4 Hypoid gear oil Oil qu...

Page 117: ... up to the brim of the filler hole TIP GL 4 is a quality and additive rating GL 5 rated hypoid gear oils may also be used If desired an SAE 80W 90 hypoid gear oil may be used instead 6 Check the oil filler bolt gasket for dam age and replace it if necessary 7 Install the oil filler bolt and its gasket and then tighten the bolt to the specified torque Tightening torque Final gear oil filler bolt 23...

Page 118: ...rrounding area Checking the differential gear oil level 1 Park the vehicle on a level surface 2 Remove the differential gear oil filler bolt and its gasket and then check the oil lev el It should be up to the brim of the filler hole 3 If the level is low add sufficient oil of the recommended type to raise it to the specified level Tightening torque Final gear oil filler bolt 23 N m 2 3 kgf m 17 lb...

Page 119: ... differential gear oil filler bolt the differential gear oil drain bolt and their gasket to drain the oil 4 Install the differential gear oil drain bolt and its new gasket and then tighten the bolt to the specified torque 5 Refill the differential gear case with the recommended oil Tightening torque Differential gear oil filler bolt 23 N m 2 3 kgf m 17 lb ft 1 Differential gear oil drain bolt 2 Ga...

Page 120: ... coolant level should be checked regular ly In addition the coolant must be changed at the intervals specified in the periodic main tenance chart TIP If genuine Yamaha coolant is not available use an ethylene glycol antifreeze containing corrosion inhibitors for aluminum engines and mix with distilled water at a 1 1 ratio Tightening torque Differential gear oil filler bolt 23 N m 2 3 kgf m 17 lb f...

Page 121: ...nt level 1 Park the vehicle on a level surface 2 Wait for the engine to cool for an accurate reading 3 Look at the coolant level in the coolant reservoir 4 If the coolant is at or below the minimum level mark remove the coolant reservoir cap and add coolant to the maximum lev el mark 5 Install the reservoir cap 1 Coolant reservoir cap 2 Maximum level mark 3 Minimum level mark 1 2 3 UB5F7BE0 book P...

Page 122: ...cap when the engine is hot EWB04250 EBU32400 Axle boots Check the axle boots for holes or tears If any damage is found have them replaced by a Yamaha dealer EBU32410 Spark plug inspection Removal 1 Lift the cargo bed up See page 4 21 for cargo bed lifting and lowering proce dures 2 Remove the spark plug cap 1 Front axle boot 1 1 1 Rear axle boot 1 1 UB5F7BE0 book Page 23 Tuesday March 20 2018 11 3...

Page 123: ...e that is being ridden nor mally You should periodically remove and inspect the spark plug because heat and deposits will cause the spark plug to slowly break down and erode If electrode erosion becomes ex cessive or if carbon and other deposits are excessive you should replace the spark plug with the specified plug Measure the spark plug gap with a wire thick ness gauge and if necessary adjust th...

Page 124: ...possible 3 Install the spark plug cap 4 Lower the cargo bed EBU34815 Cleaning the air filter element The air filter element should be cleaned every 20 40 hours of engine operation It should be cleaned and lubricated more often if the vehi cle is operated in extremely dusty areas Each time air filter maintenance is performed check the air inlet to the air filter case for ob structions and also chec...

Page 125: ...ter causing rapid en gine wear and possible engine damage Additionally the fuel injection system would be affected resulting in poor engine performance and possible overheating 1 Remove the center seat cushion See page 4 15 2 Lift up the rubber damper and then re move the center seat by removing the bolts 3 Remove covers A and B by removing the quick fastener screws 1 Rubber damper 2 Bolt 1 2 2 UB...

Page 126: ...then rotat ing the cover up and pulling it away from the pivot holders in the back 5 Remove the air filter element 1 Quick fastener screw 2 Cover A 3 Cover B 2 3 1 1 Snap holder 2 Air filter case cover 3 Pivot holder 2 3 3 1 1 UB5F7BE0 book Page 27 Tuesday March 20 2018 11 32 AM ...

Page 127: ... the air filter frame inward remove the air filter el ement holder 7 Remove the sponge material from the air filter frame 1 Air filter element 1 1 Air filter element holder 2 Projection 1 2 UB5F7BE0 book Page 28 Tuesday March 20 2018 11 32 AM ...

Page 128: ...ist the sponge material when squeezing it ECB00442 10 Wash the sponge material in warm soapy water to remove remaining solvent then rinse thoroughly with plain warm water 11 Squeeze excess water out of the sponge material NOTICE Do not twist the sponge material when squeezing it ECB00442 12 Allow the sponge material to dry thor oughly Inspect the sponge material and replace it if damaged 1 Air fil...

Page 129: ...ll the air filter element holder 16 Install the air filter element 17 Install the air filter case cover by fitting the pivot holders onto the projections on the air filter case and then close and lock the cover in place with the snap holders 18 Install cover A then cover B in their orig inal positions by installing the quick fas tener screws 1 Pivot holder 2 Projection 1 2 1 Cover A 1 UB5F7BE0 boo...

Page 130: ...a check hose at the bottom of the air filter case under the cargo bed and a check hose at the bottom of the air intake duct un der the vehicle If dust or water collects in a check hose the air filter element may be soiled Clean the check hose air filter element and air filter case 1 Cover B Tightening torque Center seat bolt 23 N m 2 3 kgf m 17 lb ft 1 1 Air filter case check hose 1 UB5F7BE0 book ...

Page 131: ...fter re moving the drain plug have a Yamaha dealer inspect the vehicle as the water may affect other engine parts EBU32450 Cleaning the spark arrester WARNING EWB03370 Hot exhaust system may cause burns To avoid burns or fires make sure that the en gine is stopped and the exhaust system is cool before cleaning the spark arrester Do not start the engine while cleaning the ex haust system 1 Remove t...

Page 132: ...ester portion of the tailpipe and inside of the tailpipe housing 4 Install the gasket and then insert the tail pipe into the muffler and align the bolt holes 5 Install the bolts and tighten them to the specified torque 1 Tailpipe bolt 1 1 1 Gasket 2 Spark arrester 3 Tailpipe Tightening torque Tailpipe bolt 10 N m 1 0 kgf m 7 4 lb ft 3 2 1 UB5F7BE0 book Page 33 Tuesday March 20 2018 11 32 AM ...

Page 133: ... serviced or ad justed brakes could lead to a loss in brak ing ability and an accident EBU32480 Checking the front and rear brake pads Each brake pad is provided with wear indica tor grooves which allow you to check the brake pad wear without having to disassem ble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that the wear indi cator g...

Page 134: ... indicator groove has al most disappeared have a Yamaha dealer re place the brake pads as a set EBU32501 Checking the brake fluid level Before starting off check that the brake fluid is above the minimum level mark Check the brake fluid level with the top of the reservoir level Replenish the brake fluid if necessary 1 Brake pad wear indicator groove 1 1 Brake pad wear indicator groove 1 UB5F7BE0 b...

Page 135: ...r seals may deteriorate causing leakage Refill with the same type of brake fluid Adding a brake fluid other than DOT 4 may result in a harmful chemical reac tion Be careful that water does not enter the brake fluid reservoir when refilling Wa ter will significantly lower the boiling point of the fluid and may result in vapor lock NOTICE ECB01161 Brake fluid may damage painted surfaces or plastic p...

Page 136: ...Have a Yamaha dealer replace the following components during periodic maintenance or when they are damaged or leaking Replace the oil seals every two years Replace the brake hoses every four years EBU32530 Checking the brake pedal Have a Yamaha dealer check the brakes at the intervals specified in the periodic mainte nance and lubrication chart There should be no free play in the brake pedal The b...

Page 137: ... lever If neces sary adjust the free play as follows 3 Release the parking brake lever 4 Slide the rubber cover back on the park ing brake cable 5 Loosen the locknut 6 Turn the adjusting nut in direction a to increase the free play or in direction b to decrease the free play 7 Tighten the locknut and then slide the rubber cover to its original position 1 Parking brake lever free play 1 1 Rubber co...

Page 138: ...ion and lubrication WARNING EWB03380 Damaged cables could restrict operation which may cause an accident or injury In spect control cables frequently and re place damaged cables Corrosion can result when the outer covering of control cables becomes damaged Cables can also become frayed or kinked Lubricate the cable ends If the cables do not operate smoothly ask a Yamaha dealer to re place them EBU...

Page 139: ...periodic maintenance and lubrication chart Have a Yamaha dealer replace the stabilizer bushes if necessary EBU32590 Rear knuckle upper and lower pivot lu brication left and right Lubricate the knuckle upper and lower pivots with a grease gun Recommended lubricant Lithium soap based grease UB5F7BE0 book Page 40 Tuesday March 20 2018 11 32 AM ...

Page 140: ...al 1 Loosen the wheel nuts 2 Elevate the vehicle and place a suitable stand under the frame 3 Remove the nuts from the wheel 4 Remove the wheel Recommended lubricant Lithium soap based grease Recommended lubricant Lithium soap based grease UB5F7BE0 book Page 41 Tuesday March 20 2018 11 32 AM ...

Page 141: ...ou must replace the tires in pairs front or rear with tires of the same size and type as the originals Never replace just one tire WARNING EWB03390 Installing improper tires on your Yamaha Viking can affect handling and stability This can cause a loss of control The tires listed below have been approved by Yamaha Motor Manufacturing Corporation of America for this model 1 Wheel nut 1 1 Front tire ...

Page 142: ...g wheels improperly increases the risk of wheel failure and accidents EBU32643 Battery This model is equipped with a 12 volt VRLA valve regulated lead acid battery There is no need to check the electrolyte or to add dis tilled water However the battery lead con nections need to be checked and tightened and the battery terminals cleaned if corroded If the battery seems to have discharged re charge ...

Page 143: ...or milk Follow with milk of magnesia beaten egg or vegetable oil Get prompt medical attention EYES Flush with water for 15 minutes and get prompt medical attention WARNING EWB03420 Batteries may produce explosive gases Ventilate when charging or using in a closed space Keep batteries away from sparks flames cigarettes or other sourc es of ignition To remove the battery 1 Turn the key to off 2 Remo...

Page 144: ...ll the battery out of its compartment To charge the battery Remove it from vehicle and confirm the rec ommended charging rate as specified on the battery itself Select a suitable charger and follow the manufacturer s instructions or have a Yamaha dealer charge it for you 1 Quick fastener screw 2 Air intake duct panel 2 1 1 Positive battery lead red 2 Battery band 3 Negative battery lead black 2 1 ...

Page 145: ...nce a month and fully charge it if necessary NOTICE ECB00942 Always keep the battery charged Stor ing the battery in a discharged state for an extended period of time will cause permanent battery damage Do not store the battery in an excessive ly cold or warm place below freezing or above 30 C 90 F To install the battery TIP Be sure the battery is fully charged 1 Place the battery in its compartme...

Page 146: ...y explosion and or serious damage to the electrical system Do not connect the negative lead of the jumper cable to the negative terminal of the battery Do not touch the positive lead of the jumper cable to the negative lead Do not reverse the polarity of the jumper cables when connecting to the batteries 1 Turn the key to off 2 Remove the hood See page 8 10 3 Using a charged 12 volt battery connec...

Page 147: ...ted metal sur face of the frame of the vehicle to be started 5 Start the engine See page 6 2 6 After the engine starts disconnect the negative lead of the jumper cable from the frame and charged battery and then disconnect the positive lead of the jump er cable from the charged battery and the battery in the vehicle 7 Install the hood 1 Jumper cable positive lead 1 1 Jumper cable negative lead 1 U...

Page 148: ...in switch when checking or replacing a fuse 1 Fuse box 2 Main fuse 3 EPS fuse 4 Fuel injection system fuse 5 Fuel injection system spare fuse 1 3 2 4 5 1 Backup fuse BACK UP for clock 2 Ignition fuse IGNITION 3 Four wheel drive motor fuse DIFF 4 Auxiliary DC jack fuse TERMINAL 5 Signaling system fuse SIGNAL 6 Headlight fuse HEAD 7 Spare fuse 8 Radiator fan motor fuse FAN 1 2 3 4 5 6 8 7 7 UB5F7BE0...

Page 149: ...to the electrical system and may lead to a fire EWB03440 4 Turn on the main switch start the engine and turn on the electrical circuit in ques tion to check if the device operates If the Specified fuses Main fuse 40 0 A Fuel injection system fuse 10 0 A Headlight fuse 15 0 A Ignition fuse 10 0 A Auxiliary DC jack fuse 10 0 A Signaling system fuse 10 0 A Four wheel drive motor fuse 10 0 A Radiator ...

Page 150: ... burns out replace it as fol lows 1 Remove the cover at the rear of the head light by pulling it off 2 Remove the headlight bulb cover by pull ing it off 3 Disconnect the headlight coupler 4 Unhook the headlight bulb holder 1 Cover at the rear of the headlight 1 1 Headlight bulb cover 1 Headlight coupler 1 1 UB5F7BE0 book Page 51 Tuesday March 20 2018 11 32 AM ...

Page 151: ...cy of the glass luminosity of the bulb and bulb life Thoroughly clean off any dirt and fingerprints us ing a cloth moistened with alcohol or thinner ECB00653 7 Connect the headlight coupler 8 Install the bulb cover and the cover at the rear of the headlight NOTICE Make sure the headlight bulb cover is se curely fitted over the bulb holder and seated properly ECB02210 9 Adjust the headlight beam if...

Page 152: ...eadlight beam adjusting screw in direction b EBU32691 Brake tail light bulb replacement If a brake tail light bulb burns out replace it as follows 1 Remove panel A if replacing the left brake tail light bulb or panel B if replac ing the right brake tail light bulb by re moving the quick fastener screws nuts and bolts 1 Headlight beam adjusting screw 1 a b 1 Panel A 1 UB5F7BE0 book Page 53 Tuesday ...

Page 153: ...from the bulb holder 4 Push a new bulb in and turn it clockwise to install in the bulb holder 5 Install the bulb holder together with the bulb by turning it clockwise 6 Install the panel 1 Panel B 1 Quick fastener screw 2 Panel front bolt and panel nut 3 Panel rear bolt 4 Panel A 1 3 4 2 1 1 Brake tail light bulb holder 1 UB5F7BE0 book Page 54 Tuesday March 20 2018 11 32 AM ...

Page 154: ... technicians at a Yamaha dealer ship have the tools experience and know how to properly service your vehicle Use only genuine Yamaha parts on your vehicle Imita tion parts may look like Yamaha parts but they are often inferior Consequently they have a shorter service life and can lead to ex pensive repair bills WARNING EWB03450 When checking the fuel system do not smoke and make sure there are no ...

Page 155: ...amaha dealer check the vehicle Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The battery is good Dry Wet Operate the ele...

Page 156: ...ommended coolant as soon as possible The engine will tend to overheat if the radiator is caked with mud or if air was not properly bled from the cooling system Wait until the engine has cooled Check the coolant level in the coolant reservoir and or radiator Level is OK Level is low check the cooling system for leakage No leakage Leakage Ask a Yamaha dealer to inspect and repair the cooling system ...

Page 157: ...rakes several times at slow speeds to let friction dry the brakes Wet brakes may have reduced stopping ability in creasing the chance of an accident EWB03471 NOTICE Excessive water pres sure may cause water seepage and deterioration of wheel bearings brakes transmission seals and electri cal devices Many expensive repair bills have resulted from improper high pressure detergent applications such a...

Page 158: ...epairs before storing the vehi cle After thoroughly cleaning the vehicle prepare for storage as follows 1 Fill the fuel tank with fresh fuel and add the specified amount of Fuel Med Rx or another high quality fuel stabilizer prod uct Follow the instructions on the prod uct label Operate the vehicle for at least 5 minutes to distribute treated fuel through the fuel system 2 Remove the spark plug an...

Page 159: ...light film of oil Do not apply oil to any rubber parts or the seat covers 7 Remove the battery and charge it Store it in a dry place and recharge it once a month Do not store the battery in an ex cessively warm or cold place less than 0 C 30 F or more than 30 C 90 F Use of fuel stabilizer eliminates the need to drain the fuel system Consult a Yamaha dealer if the fuel system needs to be drained UB...

Page 160: ...ers cargo accessories and tongue Noise and vibration level Noise level 77 311 EEC 83 0 dB A at 3125 r min YXM70VPAK YXM70VPXK_EUR FRA GBR Uncertainty of measurement 3 0 dB A YXM70VPAK YXM70VPXK_EUR FRA GBR A weighted sound power level 93 0 dB A at 3125 r min YXM70VPAK YXM70VPXK_EUR FRA GBR Uncertainty of measurement 3 0 dB A YXM70VPAK YXM70VPXK_EUR FRA GBR Vibration on seat EN1032 ISO5008 Will not...

Page 161: ...0 20W 40 20W 50 Recommended engine oil grade API service SG type or higher JASO standard MA Quantity Oil change 2 20 L 2 33 US qt 1 94 Imp qt With oil filter removal 2 30 L 2 43 US qt 2 02 Imp qt Final gear oil Type SAE 80 API GL 4 Hypoid gear oil Quantity 0 40 L 0 42 US qt 0 35 Imp qt Differential gear oil Type SAE 80 API GL 4 Hypoid gear oil Quantity 0 18 L 0 19 US qt 0 16 Imp qt 0 10 30 50 70 9...

Page 162: ...ID mark 1XD100 Spark plug s Manufacturer model NGK CPR7EA 9 Spark plug gap 0 8 0 9 mm 0 031 0 035 in Drivetrain Primary reduction ratio 1 000 Secondary reduction ratio 10 142 41 21 x 17 12 x 33 9 Final drive Shaft Clutch type Wet centrifugal shoe Transmission type CVT automatic with reverse Gear ratio Transmission ratio 2 474 0 656 1 Reverse gear 2 000 23 14 x 28 23 Low range 1 938 31 16 High rang...

Page 163: ...cm 17 psi Front wheel Rim size 12 x 6 0 AT YXM70VPAK YXM70VPHK 12 x 7 5 AT YXM70VPXK Rear wheel Rim size 12 x 7 5 AT Front brake Type Hydraulic disc brake Rear brake Type Hydraulic disc brake Brake fluid Specified brake fluid DOT 4 Front suspension Type Double wishbone Spring Coil spring Wheel travel 205 mm 8 1 in Rear suspension Type Double wishbone Spring Coil spring Wheel travel 205 mm 8 1 in E...

Page 164: ... LED EPS warning light LED Helmet reminder light 0 8 W Seat belt reminder light 0 8 W Fuses Main fuse 40 0 A Headlight fuse 15 0 A Signaling system fuse 10 0 A Ignition fuse 10 0 A Auxiliary DC jack fuse 10 0 A Fuel injection system fuse 10 0 A Backup fuse 10 0 A Four wheel drive motor fuse 10 0 A Radiator fan motor fuse 25 0 A EPS fuse 40 0 A EBU33221 For Europe only The figures quoted are emissi...

Page 165: ...oom the other sources of noise etc i e the num ber of machines and other adjacent process es and the length of time for which an operator is exposed to the noise Also the permissible exposure level can vary from country This information however will en able the user of the machine to make a better evaluation of the hazard and risk UB5F7BE0 book Page 6 Tuesday March 20 2018 11 32 AM ...

Page 166: ...CATION NUMBER MODEL LABEL INFORMATION EBU32800 Vehicle identification number The vehicle identification number is stamped into the frame The vehicle identification number is used to identify your vehicle EBU33331 Model label The model label can be found under the driver seat Record the information on this label in the space provided This information will be needed to order spare parts from your Ya...

Page 167: ...11 2 11 1 Model label 1 UB5F7BE0 book Page 2 Tuesday March 20 2018 11 32 AM ...

Page 168: ...ing light 4 4 Cup holders 4 19 D Differential gear lock indicator light 4 3 Differential gear oil Periodic maintenance 8 19 Differential gear Pre operation check 5 6 Doors 4 14 Driver seat position 4 16 Drive select lever 4 14 Drive select lever operation and reverse driving 6 3 Drivetrain icon 4 3 E Engine break in 6 1 Engine oil and oil filter cartridge Periodic maintenance 8 11 Engine oil Pre o...

Page 169: ...ree play adjusting 8 38 Parking brake pads checking 8 35 Passenger handhold Pre operation check 5 7 R Rear knuckle upper and lower pivot lubrication 8 40 Reverse indicator light 4 3 S Safety information 2 1 Seat belt reminder light 4 5 Seat belts 4 17 Seat belts Pre operation check 5 7 Seats 4 15 Spark arrester cleaning 8 32 Spark plug inspecting 8 23 Specifications 10 1 Stabilizer bushes checking...

Page 170: ...12 3 12 W Wheel installation 8 43 Wheel removal 8 41 UB5F7BE0 book Page 3 Tuesday March 20 2018 11 32 AM ...

Page 171: ...UB5F7BE0 book Page 4 Tuesday March 20 2018 11 32 AM ...

Page 172: ...Original instructions PRINTED IN USA 2018 03 0 3 2 CR E UB5F7BE0 book Page 1 Tuesday July 17 2018 11 43 AM ...

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