Yamaha VIKING YXM700PE Owner'S Manual Download Page 110

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8-3

If you do not have a torque wrench available
during a service operation requiring one, take
your vehicle to a Yamaha dealer to check the
torque settings and adjust them as necessary.

1XP7A_EE.book Page 3 Friday, June 14, 2013 2:30 PM

Summary of Contents for VIKING YXM700PE

Page 1: ...DIC183 READ THIS MANUAL CAREFULLY It contains important safety information YXM700PE YXM700PHE OWNER S MANUAL 1XP F8199 7A ...

Page 2: ...101 1119 NC Schiphol Rijk The Netherlands Signature Akihiro Tsuzuki Date of Issue to which this declaration applies conforms to the essential health and safety requirements of Directive 2006 42 EC To effect correct application of the essential health and safety requirements stated in the Directives of EEC the following standards and or technical specifications were consulted Title and or number an...

Page 3: ...ding of the features and operation of this vehicle It also includes basic maintenance and inspection procedures If you have any questions regarding the operation or maintenance of your vehicle please consult a Yamaha dealer WARNING Please read this manual carefully before operating this vehicle Do not attempt to operate this vehicle until you have attained adequate knowledge of its controls and op...

Page 4: ...fety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death WARNING A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury NOTICE A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property TIP A TIP pro...

Page 5: ...ons in force before choosing where to operate this vehicle It is illegal to operate this vehicle on public lands where vehicles its size are prohibited YXM700PE YXM700PHE OWNER S MANUAL 2013 by Yamaha Motor Co Ltd 1st edition June 2013 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in U S A 1XP7A_EE book ...

Page 6: ... Fuel tank cap 4 17 Doors 4 17 Seats 4 18 1 2 3 4 Adjusting the driver seat position 4 19 Seat belts 4 20 Glove compartment 4 21 Storage compartments 4 21 Cup holders 4 22 Cargo bed 4 23 The front and rear shock absorber assemblies 4 26 Trailer hitch bracket and receiver 4 27 Auxiliary DC jack 4 27 FOR YOUR SAFETY PRE OPERATION CHECKS 5 1 Front and rear brakes 5 3 Fuel 5 4 Engine oil 5 6 Coolant 5...

Page 7: ... system 7 4 Protective structure 7 5 Seat belts 7 6 Doors 7 9 Passenger handhold 7 9 Seat and shoulder bolsters 7 12 Floorboard 7 12 Steering wheel 7 13 LEARNING TO OPERATE YOUR VEHICLE 7 14 Personal protective equipment 7 14 Practice for new Yamaha Viking users 7 15 Getting ready to ride 7 16 Turning 7 16 Accelerating 7 17 Braking 7 18 Engine braking 7 18 Leaving the vehicle 7 19 Parking on a fla...

Page 8: ...nt 8 25 V belt case drain plug 8 30 Cleaning the spark arrester 8 30 Valve clearance 8 31 Brakes 8 32 Checking the front and rear brake pads 8 32 Checking the parking brake pads 8 33 Checking the brake fluid level 8 33 Brake fluid replacement 8 34 Checking the brake pedal 8 35 Parking brake lever free play adjustment 8 35 Brake light switch adjustment 8 36 Cable inspection and lubrication 8 37 Bra...

Page 9: ... beam adjustment 8 53 Tail brake light bulb replacement 8 53 Troubleshooting 8 55 Troubleshooting charts 8 57 CLEANING AND STORAGE 9 1 Cleaning 9 1 Storage 9 2 SPECIFICATIONS 10 1 CONSUMER INFORMATION 11 1 Identification number records 11 1 9 10 11 1XP7A_EE book Page 4 Friday June 14 2013 2 30 PM ...

Page 10: ... 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 EVU00060 1 LOCATION OF THE WARNING AND SPECIFICATION LABELS K N 2 1 4 5 6 6 5 7 3 F G H A 8 0 9 L M B C 7 8 D E I J A 1XP7A_EE book Page 1 Friday June 14 2013 2 30 PM ...

Page 11: ...ehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a re placement label is available from your Yamaha dealer 1XP7A_EE book Page 2 Friday June 14 2013 2 30 PM ...

Page 12: ...tside of the vehicle can be crushed by the cage frame If you think or feel that the vehicle may tip or roll brace your feet on the floor or footrests and keep your hands on the steering wheel or handhold Never hold cage Do not try to stop a vehicle tipover using your arm or leg 4 For Europe YAMAHA 1XD K7761 10 AVERTISSEMENT Toute partie du corps bras jambes tête se trouvant hors de l habitacle ris...

Page 13: ...l or handhold YAMAHA 1XD K8483 10 AVERTISSEMENT Ne pas appuyer les mains ni les bras sur la portiè re ou sur le coussin de l épaule Afin de prévenir les blessures garder mains et bras dans l habitacle et agripper le volant ou la poignée de maintien Keep hands body and other people away from pinch points when lowering bed Do not hold the cage frame while closing bed YAMAHA 5B4 K7764 00 WARNING 1XP7...

Page 14: ...et as follows YAMAHA 1XD F1696 20 AVERTISSEMENT Une pression de gonflage incorrecte des pneus ou la surcharge du véhicule risquent de provoquer une perte de contrô le ou un capotage entraînant des blessures voire la mort Ne jamais régler la pression de gonflage ni la laisser baisser sous le seuil minimal le pneu risque de se déjanter CHARGE DU VÉHICULE de 0 kg 0 lbs à 300 kg 661 lbs Recommandation...

Page 15: ...g unexpectedly or be thrown forward and strike occupants Keep weight in the cargo bed centered side to side and as low as possible Top heavy loads increase the risk of a rollover Do not tow or pull objects from any point other than the trailer hitch bracket or winch if installed Read Owner s Manual before loading towing or pulling objects Improper use of cargo bed or cage frame can result in sever...

Page 16: ... un occupant Répartir le poids de la charge de façon équilibrée et le plus bas possible dans la caisse une charge mal équilibrée augmente le risque de capotage Ne tirer ni ne remorquer aucun objet d un point autre que la fixation du timon ou le treuil le cas échéant Le mauvais usage de la caisse de chargement ou de l arceau de protection peut provoquer de graves blessures ou la mort par suite d un...

Page 17: ...ents Secure load to prevent it from shifting Never load more than 490 N 50 kgf 110 lbf tongue weight on towing bracket Do not tow more than 6664 N 680 kgf 1500 lbf rolling weight trailer plus cargo Tow or pull only from hitch bracket Read Owner s Manual before loading towing or pulling objects G YAMAHA 5UG F151J 00 MAX 7 3 INCH 185MM 1XP7A_EE book Page 8 Friday June 14 2013 2 30 PM ...

Page 18: ...pport de fixation d attelage Lire le manuel du propriétaire avant de charger le véhicule et de remorquer ou tirer une charge I For Europe 1XD F1558 10 Liste de vérifications de sécurité intégrale Tête Corps Mains Pieds Casque et protection des yeux Ceinture de sécurité et vêtements de protection À l intérieur du véhicule tenantla poignée de maintien ou le volant Sur le plancher ou les repose pieds...

Page 19: ...e cargo bed Avoid side hilling riding across slopes Plan for hills rough terrain ruts and other changes in traction and terrain Avoid paved surfaces Avoid hard acceleration when turning even from a stop Slow down before entering a turn Avoid abrupt maneuvers sideways sliding skidding or fishtailing and never do donuts Avoid loss of control and rollovers Do not put any par t of your body outside of...

Page 20: ...a ceinture de sécurité Porter un casque homologué une protection pour les yeux et une tenue de protection Le conducteur doit pouvoir rejoindre aisément toutes les commandes alors qu il est en position assise son dos contre le dossier du siège Les occupants doivent pouvoir rejoindre la poignée de maintien centrale alors que leurs pieds reposent à plat sur le plancher et qu ils sont assis le dos con...

Page 21: ... these two chapters and the labels on the vehicle to instruct new operators and passengers Do not allow anyone else to operate your vehicle or ride as a passenger if you are unsure that he she is willing and able to follow these instructions Get to know your vehicle This off road vehicle will handle and maneuver differently from cars ATVs go carts golf cars and grounds keeping vehicles Follow thes...

Page 22: ...s properly The driver and passengers must be able to put both feet flat on the floorboard while seated upright with their backs against the backrests The passengers must be able to reach and hold the passenger handhold within the cage frame The driver and passengers should wear an approved motorcycle helmet that fits properly The driver and passengers should also wear eye protection goggles or a f...

Page 23: ... or pulling objects can affect handling stability and cause the risk of overturns or other accidents Read Chapter 6 before loading towing or pulling objects Do not overload the vehicle or trailer Refer to label in cargo bed for cargo bed load limit Re fer to label next to hitch for tongue weight and trailer load limits Keep weight in the cargo bed centered side to side and as low and as far forwar...

Page 24: ...side the vehicle can be struck by objects your vehicle is passing or crushed by the vehicle cage frame in a roll over accident Watch for branches brush or other hazards that could enter the vehicle Abrupt maneuvers or aggressive driving even on flat open areas can cause loss of control including rollovers The Viking has higher ground clearance and other features to handle rug ged terrain and as a ...

Page 25: ...d avoid hard braking in a turn When making tight turns from a stop or at slow speeds avoid sudden or hard accelera tion Drive straight up and down inclines not across them If crossing a hill is unavoidable drive slowly and turn downhill immediately if you feel the vehicle may tip Avoid paved surfaces Turn gradually and go slowly if you must drive on pavement This ve hicle is designed for off road ...

Page 26: ...water or water deeper than 37 cm 15 in If you must cross shallow slow moving water choose your path carefully to avoid sharp drop offs large rocks or slippery surfaces Operating this vehicle through deep or fast flowing water can lead to loss of control or overturn To reduce your risk of drowning or other injuries use care when crossing through water When loaded with cargo or towing a trailer Redu...

Page 27: ...elf Also deadly levels of carbon monoxide can linger for hours or days in enclosed or poorly ventilated areas If you experience any symp toms of carbon monoxide poisoning leave the area immediately get fresh air and SEEK MEDI CAL TREATMENT Do not run engine indoors Even if you try to ventilate engine exhaust with fans or open win dows and doors carbon monoxide can rapidly reach dangerous levels Do...

Page 28: ...accessories not sold by Yamaha or modifications not specifically recommended by Yamaha even if sold and installed by a Yamaha dealer Aftermarket parts accessories and modifications While you may find aftermarket products similar in design and quality to genuine Yamaha Acces sories recognize that some aftermarket accessories or modifications are not suitable because of potential safety hazards to y...

Page 29: ...designed to match the performance capabili ties and to provide the best combination of handling braking and comfort Other tires rims sizes and combinations may not be appropriate Refer to page 8 40 for tire specifications and more in formation on replacing your tires 1XP7A_EE book Page 9 Friday June 14 2013 2 30 PM ...

Page 30: ...arrester 10 Rear shock absorber assembly 11 Spark plug 12 Cargo bed release lever 13 Door 14 Engine oil dipstick 15 Passenger seat belt 16 Passenger seat 17 Sun top for sun top models 18 Air filter 19 Battery 20 Fuses 21 Radiator cap 22 Coolant reservoir 23 Storage compartment 24 Fuel tank cap 25 Oil filter cartridge 1 2 3 8 7 9 0 A B C 6 5 4 O N M L IJ K H F E D G 1XP7A_EE book Page 1 Friday June...

Page 31: ...2 Seat belt indicator light 33 Drive select lever 34 Horn switch 35 Accelerator pedal 36 Brake pedal 37 Multi function meter unit 38 Passenger handhold 39 Grove compartment 40 Storage compartment The vehicle you have purchased may differ slightly from those shown in the figures of this manual Z Y Q R S T X P UV W 1XP7A_EE book Page 2 Friday June 14 2013 2 30 PM ...

Page 32: ...trical circuits are supplied with power The key cannot be removed TIP TIP The helmet indicator light comes on and stays on while the key is turned to on off All electrical circuits are switched off The key can be removed start The electric starter is engaged by turning and holding the key in this position Release the key when the engine starts 1 2 3 4 1XP7A_EE book Page 1 Friday June 14 2013 2 30 ...

Page 33: ...drive differential gear lock indicator 8 Engine trouble warning light 9 Coolant temperature warning light 10 Electric Power Steering warning light EPS 1 Helmet indicator light 2 Seat belt indicator light EVU01140 Low range indicator light L This indicator light comes on when the drive select lever is in the L position EVU01150 High range indicator light H This indicator light comes on when the dri...

Page 34: ... Command differential gear lock indi cator and the On Command differential gear lock indicator light DIFF LOCK come on when the On Command drive knob 2WD 4WD DIFF LOCK is set to the DIFF LOCK position TIP Due to the synchronizing mechanism in the differential gear case the four wheel drive indicator may not come on until the vehicle starts moving When the On Command drive knob 2WD 4WD DIFF LOCK is...

Page 35: ...page 8 58 The electrical circuit of the warning light can be checked by turning the key to on If the warning light does not come on initially when the key is turned to on or if the warning light remains on have a Yamaha dealer check the electrical circuit NOTICE The engine may overheat if the vehicle is overloaded If this happens reduce the load to specification After restarting make sure that the...

Page 36: ...lectrical circuit Electric Power Steering warning light EPS This warning light comes on when the key is turned to on and then goes off once the engine is started If the warning light re mains on or comes on after the engine is started the EPS system may not be working correctly When this occurs have a Yamaha dealer check the EPS system The electrical circuit of the warning light can be checked by ...

Page 37: ...r seat belt The indicator light stays on until the driver seat belt is properly latched If the indicator light does not come on when the key is turned to on have a Yamaha dealer check the electrical circuit 5B410004 Multi function meter unit 1 CLOCK button 2 RESET button 3 SELECT button 4 Speedometer 5 Fuel meter 6 Clock Hour meter Voltage display 7 Odometer Tripmeter A Tripmeter B The multi funct...

Page 38: ... a fuel meter a self diagnosis device Odometer and tripmeter modes 1 SELECT button 2 RESET button 3 Odometer Tripmeter A Tripmeter B Pushing the SELECT button switches the display between the odometer mode ODO and the tripmeter modes TRIP A and TRIP B in the following order ODO TRIP A TRIP B ODO 1 2 3 1XP7A_EE book Page 7 Friday June 14 2013 2 30 PM ...

Page 39: ...ure fuel stops TIP To switch the display between mph and km h turn the key to off then push and hold the SELECT button while turning the key to on Clock hour meter and voltage display modes 1 SELECT button 2 RESET button 3 CLOCK button 4 Clock Hour meter Voltage display Pushing the CLOCK button switches the dis play between the clock mode CLOCK the hour meter mode HOUR and the voltage display mode...

Page 40: ...igits will start flashing 5 Push the RESET button to set the min utes 6 Push the SELECT button and then re lease it to start the clock Voltage display mode This display shows the battery voltage appears for 1 second when the volt age display mode is first selected and then appears and the battery voltage is dis played If the battery voltage is less than 10 volts LO is displayed and if the voltage ...

Page 41: ... or repair the vehicle Fuel meter 1 Fuel level warning indicator 2 Fuel meter 3 E segment The fuel meter indicates the amount of fuel in the fuel tank The display segments of the fuel meter disappear from F full towards E empty as the fuel level decreases When the E segment disappears and the fuel level warning indicator flashes refuel as soon as possible 1 2 3 1XP7A_EE book Page 10 Friday June 14...

Page 42: ...f diagnosis device 1 Error code display 2 Engine trouble warning light This model is equipped with a self diagnosis device for various electrical circuits If a problem is detected in any of those cir cuits the engine trouble warning light comes on or flashes and the multi function display indicates an error code If the multi function display indicates an error code note the code number and then ha...

Page 43: ...soon as possible in order to avoid en gine damage EVU00240 Light switch 1 Light switch Set the switch to to turn on the low beam and the taillights Set the switch to to turn on the high beam and the taillights Set the switch to to turn off the head lights and taillights L H 1 L H L H 1XP7A_EE book Page 12 Friday June 14 2013 2 30 PM ...

Page 44: ...emove the battery and recharge it EVU01183 On Command drive knob 2WD 4WD DIFF LOCK 1 On Command drive knob 2WD 4WD DIFF LOCK This vehicle is equipped with an On Com mand drive knob to select the drive mode The knob has three positions 2WD 4WD and DIFF LOCK Select the appropriate drive according to terrain and conditions 2WD two wheel drive Power is supplied to the rear wheels only 1 1XP7A_EE book ...

Page 45: ...ur wheel drive with the dif ferential gear locked Power is supplied to the rear and front wheels with the differen tial gear locked Unlike the 4WD mode all wheels turn at the same speed regardless of traction Horn switch Press the switch to sound the horn 1 Horn switch 1 1XP7A_EE book Page 14 Friday June 14 2013 2 30 PM ...

Page 46: ...ed Spring tension returns the ped al to the rest position when released Always check that the accelerator pedal returns nor mally before starting the engine 1 Accelerator pedal EVU00270 Brake pedal Press the brake pedal to slow or stop the ve hicle 1 Brake pedal 1 1 1XP7A_EE book Page 15 Friday June 14 2013 2 30 PM ...

Page 47: ...To release the parking brake pull rearward on the lever press the release button and then push the lever all the way forward Spring tension helps return the lever to the re leased position 1 Parking brake lever 2 Release button EVU00290 Drive select lever The drive select lever is used to shift the vehi cle into the low high neutral and reverse po sitions Refer to page 6 4 for the drive select lev...

Page 48: ...coun terclockwise To close Install the fuel tank cap by turning it clockwise Doors To open a door pull the latch outward To close a door push or pull the door inward until it is securely latched Be sure the door is SE CURELY LATCHED AFTER CLOSING IT 1 Latch 2 Door 1 1 2 1XP7A_EE book Page 17 Friday June 14 2013 2 30 PM ...

Page 49: ...shion insert the projections on the rear of the seat cushion under the seat frame and then insert the projection on the front of the cushion into the grommet while pushing the cushion downward Make sure the seats are properly secured before riding WARNING A loose seat could cause the operator to lose control or cause the oper ator or passengers to fall 1 2 1XP7A_EE book Page 18 Friday June 14 2013...

Page 50: ...river seat can be adjusted to one of three positions to suit the driver s preference Adjust the driver seat position as follows 1 Remove the driver seat cushion see the previous section Seats 2 Remove the bolts 1 Bolt 4 1 1 1XP7A_EE book Page 19 Friday June 14 2013 2 30 PM ...

Page 51: ...n tighten the bolts to the specified torque 5 Install the cushion EVU00340 Seat belts This vehicle is equipped with three point seat belts for the operator and passengers Always wear the seat belts properly while riding in the vehicle See page 7 6 for more information 1 Seat belt 3 Tightening torque Driver seat bolt 23 Nm 2 3 m kgf 17 ft lbf 1 1 1XP7A_EE book Page 20 Friday June 14 2013 2 30 PM ...

Page 52: ...cushioning material a Unlock b Open Storage compartments The storage compartments are located under the multi function meter and under the right passenger seat NOTICE To protect from damage do not put metal items like tools or sharply edged items directly in the storage compartment If they must be stored wrap them in appro priate cushioning material 1 Storage compartment a b 1 1XP7A_EE book Page 2...

Page 53: ...ride with any open or glass con tainers in the cup holders otherwise the contents may spill and the glass containers may be thrown about and break and possibly injure people in the vehicle during sudden braking or an accident Do not place any other items than sealable plastic containers in the cup holders otherwise they may be thrown about and possibly injure peo ple in the vehicle during sudden b...

Page 54: ...RNING Never carry passengers in the cargo bed Do not exceed the specified maximum load limits Heavier cargo could cause loss of control because of improper weight balance 1 Tailgate 2 Cargo hook 4 3 Cargo bed 1 1 1 3 2 2 1XP7A_EE book Page 23 Friday June 14 2013 2 30 PM ...

Page 55: ...open Unhook the latches and then lower the tail gate To close Lift the tailgate to the original position and then hook the latches NOTICE The tailgate is not designed to hold heavy loads when open The tailgate could col lapse if you put heavy cargo or sit on it Maximum load limit 272 kg 600 lb 1XP7A_EE book Page 24 Friday June 14 2013 2 30 PM ...

Page 56: ...d then slowly lift up the cargo bed until it stops To lower With hands and fingers clear of pinch points lower the cargo bed slowly to its original posi tion and be sure it is locked into place WARNING Keep hands body and other people away from pinch points when low ering bed Do not hold onto the cage frame while closing the bed 1 1XP7A_EE book Page 25 Friday June 14 2013 2 30 PM ...

Page 57: ...ttempt to open the cylinder assemblies Do not subject the shock absorber as semblies to an open flame or other high heat source This may cause the unit to explode due to excessive gas pressure Do not deform or damage the cylin ders in any way Cylinder damage will result in poor damping performance Do not dispose of a damaged or worn out shock absorber assembly your self Take the shock absorber ass...

Page 58: ...hitch bracket 2 Receiver EVU00380 Auxiliary DC jack The auxiliary DC jack is located at the right side of the storage compartment under the multi function meter The auxiliary DC jack can be used for suitable work lights radios etc The auxiliary DC jack should only be used when the engine is running and the headlights are turned off 1 Auxiliary DC jack cap 1 Set the light switch to 2 Turn the acces...

Page 59: ...ot use accessories requiring more than the maximum capacity stat ed above This may overload the cir cuit and cause the fuse to blow If accessories are used without the engine running the battery may dis charge Do not use an automotive cigarette lighter or other accessories with a plug that gets hot because the jack can be damaged Maximum rated capacity for the auxiliary DC jack DC 12 V 10 A 120 W ...

Page 60: ...em If a problem cannot be corrected by the procedures provided in this manual have the vehicle inspect ed by a Yamaha dealer Before using this vehicle check the following points ITEM ROUTINE PAGE Brakes Check operation free play fluid level and fluid leakage Fill with DOT 4 brake fluid if necessary 5 3 8 32 8 36 Parking brake Check for proper operation condition and free play 8 35 Fuel Check fuel ...

Page 61: ...ssenger handhold Check for stability and proper fastening 5 8 7 9 Steering Check for proper operation 5 8 Fittings and fasteners Check all fittings and fasteners 5 8 Instruments lights and switches Check operation and correct if necessary 5 8 8 50 8 53 8 53 Wheels and tires Check tire pressure and for wear and damage 5 8 8 39 8 41 Axle boots Check for damage 8 21 ITEM ROUTINE PAGE 1XP7A_EE book Pa...

Page 62: ...vel Add fluid if neces sary See pages 8 33 8 34 Brake fluid leakage Check to see if any brake fluid is leaking out of the pipe joints or the brake fluid reservoir Ap ply the brakes firmly for one minute If there is any leakage have the vehicle inspected by a Yamaha dealer Brake operation Check the operation of the brakes at the start of every ride Test the brakes at slow speed after starting out t...

Page 63: ... spill out of the fuel tank 3 Wipe up any spilled fuel immediately 4 Be sure the fuel tank cap is closed se curely WARNING Gasoline is poisonous and can cause inju ry or death Handle gasoline with care Never siphon gasoline by mouth If you should swallow some gasoline or inhale a lot of gasoline vapor or get some gasoline in your eyes see your doctor immediately If gasoline spills on your skin was...

Page 64: ...el dispenser nozzle Keep fuel dispenser nozzle in contact with container inlet when fill ing WARNING Never refill a fuel container in the bed of any vehicle Fire may result from a build up of static electricity The discharge of this build up while refueling can cause a spark and ignite the gasoline Recommended fuel Regular unleaded gasoline only For Europe Regular unleaded gasoline only with a re ...

Page 65: ...olant reser voir when the engine is cold the coolant level will vary with engine temperature The coolant level is satisfactory if it is between the minimum and maximum level marks on the coolant reservoir If the coolant level is at or below the minimum level mark add addi tional coolant to bring the level up to maxi mum level mark If coolant is not available add distilled water Change the coolant ...

Page 66: ...ly It must operate smoothly and spring back to the idle position fully when re leased Have a Yamaha dealer repair as nec essary for proper operation EVU00460 Seat belts Make sure that the seat belts are not frayed torn stretched or damaged The seat belts must move smoothly when pulled out and re tract on its own when released The seat belts must also lock up when quickly pulled out The latch plate...

Page 67: ...d left Check for excessive free play abnormal noises or a rough feeling Have a Yamaha dealer repair as necessary for proper operation EVU00470 Fittings and fasteners Always check the tightness of chassis fittings and fasteners before a ride Take the vehicle to a Yamaha dealer or refer to the Service Manual for correct tightening torque Instruments lights and switches Check that all instruments lig...

Page 68: ...loss of control or roll over Tire pressure below the minimum specified could also cause the tire to dis lodge from the rim under severe riding conditions Set tire pressures to the following specifica tions Recommended tire pressure Vehicle load 0 300 kg 0 661 lb Front 75 kPa 0 75 kgf cm2 11 psi Rear 90 kPa 0 90 kgf cm2 13 psi Vehicle load 300 kg maximum 661 lb maximum Front 75 kPa 0 75 kgf cm2 11 ...

Page 69: ... or dirt in the gauge could cause the first reading to be incorrect 1 Tire pressure gauge Minimum tire pressure Vehicle load 0 300 kg 0 661 lb Front 70 kPa 0 70 kgf cm2 10 psi Rear 85 kPa 0 85 kgf cm2 12 psi Vehicle load 300 kg maximum 661 lb maximum Front 70 kPa 0 70 kgf cm2 10 psi Rear 120 kPa 1 20 kgf cm2 17 psi Maximum vehicle load 445 kg 981 lb Total weight of operator passengers accessories ...

Page 70: ...5 11 5 6 7 8 9 10 11 12 13 14 EVU00520 Tire wear limit When the tire groove decreases to 3 mm 0 12 in due to wear replace the tire a Tire wear limit 1XP7A_EE book Page 11 Friday June 14 2013 2 30 PM ...

Page 71: ... period between 0 and 20 hours For this reason we ask that you read the fol lowing material carefully Because the engine is brand new you must not put an excessive load on it for the first several hours of opera tion During the first 20 hours the various parts in the engine wear and polish them selves to achieve the correct operating clear ances During this period prolonged full throttle oper atio...

Page 72: ...d operation above three quar ter throttle After break in The vehicle may now be operated normally 5B410007 Starting the engine 1 Turn the key to on NOTICE The coolant temperature warning light and engine trouble warning light should come on then go off The EPS warning light should come on then go off when the engine is started If a warning light does not go off see page 4 2 for the corresponding w...

Page 73: ...ain Wait a few seconds before the next attempt Each attempt should be as short as possible to preserve battery energy NOTICE Do not crank the engine more than 5 seconds on each attempt or starter damage could occur Wait at least 5 seconds between each operation of the electric starter to let it cool Do not turn the key to the start position with the engine running otherwise damage to the electric ...

Page 74: ...low 1 Stop the vehicle and take your foot off the accelerator pedal 2 Apply the brake pedal then shift by mov ing the drive select lever along the shift guide Make sure that the drive select le ver is completely shifted into position 1 Drive select lever 2 L Low range 3 H High range 4 N Neutral 5 R Reverse 3 Release the parking brake if applied 4 Release the brake pedal and press the accelerator p...

Page 75: ...lever along the shift guide When in reverse the reverse indicator light should be on If the light does not come on ask a Yamaha dealer to in spect the reverse indicator light elec trical circuit Due to the synchronizing mechanism in the engine the light may not come on until the vehicle starts moving 1 Drive select lever 2 L Low range 3 H High range 4 N Neutral 5 R Reverse 4 Release the parking br...

Page 76: ... drive mode The different drive indicators and the differential gear lock indicator light DIFF LOCK come on as follows Knob position Indication Drive mode No indicator light 2WD two wheel drive Power is supplied to the rear wheels 4WD four wheel drive Power is supplied to the rear and front wheels DIFF LOCK four wheel drive with the differential gear locked Power is supplied to the rear and front ...

Page 77: ...icator and indicator light are flashing turning the steering wheel back and forth will help the differential gear lock to engage or disengage Riding before the differential gear is properly engaged or disengaged e g when the indica tor and indicator light are flashing will cause the vehicle speed to be limited until the differ ential gear is completely engaged or disengaged 1XP7A_EE book Page 7 Fr...

Page 78: ...rake to help prevent the vehi cle from rolling See pages 7 19 for more information on parking and parking on a slope EVU00630 Loading Take extra precautions when driving with a load or trailer Follow these instructions and always use common sense and good judg ment when carrying cargo or towing a trailer 1XP7A_EE book Page 8 Friday June 14 2013 2 30 PM ...

Page 79: ...e risk of overturn Be sure cargo is secured a loose load could change handling unexpectedly or strike occupants Do not exceed the maximum tongue weight Make sure the load does not interfere with your control or ability to see where you are going Tie down cargo in the trailer securely Make sure cargo in the trailer cannot move around A shifting load can cause an accident Use the hooks equipped on t...

Page 80: ...ng heavier loads or when towing a trailer WARNING Carrying loads or towing a trailer can in crease the risk of loss of control an over turn or other accident To reduce the risk of an accident Reduce speed operate in low gear only and allow more room to stop A heavier vehicle takes longer to stop Avoid hills and rough terrain Choose terrain carefully Use extreme caution when towing or carrying a lo...

Page 81: ...nu facturer s instructions for that product and only attach to the hitch or hitch bracket of the Viking WARNING Improperly pulling can cause serious injury or death Never ex ceed the pulling load limit of the Viking Avoid pulling on inclines Pulling objects on the ground can be more hazardous than pulling a trailer It may be dif ficult to predict how the load will affect vehicle operation That eff...

Page 82: ...RNING Follow these instructions to reduce your risk of an accident and to reduce the risk of serious injury or death in the event of an accident KNOW YOUR VEHICLE This off road vehicle will handle and maneu ver differently from cars ATVs go carts golf cars and grounds keeping vehicles The Viking has higher ground clearance and other features to handle rugged terrain and as a result can overturn in...

Page 83: ...ious injuries or death to drivers or passen gers As the owner operator it is your responsibility to protect yourself and your passengers from accidents including rollovers The Viking has many features including a protective struc ture and seat belts to help protect occupants but the best way to avoid injuries is to avoid accidents There is a risk of injury or death in any accident even with these ...

Page 84: ...ohol Remove the ignition key when the vehicle is not in use to prevent unauthorized use of the machine Parents Many countries have implemented new motor vehicle licensing requirements for young driv ers These requirements are in response to the disproportionately high rate of crashes in volving youthful drivers As with automobiles to promote safe driving behaviors you should supervise younger driv...

Page 85: ...ated passenger seats Do not carry any other passengers Do not carry passengers in the cargo bed Do not allow someone to ride as a passen ger who has been using drugs or alcohol Do not allow children who need child safety seats or booster seats in the Viking The seat belt is not designed to restrain auto motive child safety seats Occupant protection system WARNING Do not make changes to the occupan...

Page 86: ...isk of injury in accidents The protective structure will not protect occupants in all rollovers or ac cidents Body parts outside of vehicle can be struck by passing objects or crushed during vehicle roll over Do not put your hands or feet outside of the vehicle for any reason Do not hold onto the door cage frame or shoulder bolster Wear your seat belt and helmet If you think or feel that the vehic...

Page 87: ...cupant may strike the interior of the vehicle the protective structure or oth er objects in an accident or during operation You may also fall completely out or be partial ly ejected from the vehicle which may lead to being crushed between the ground and the vehicle Wearing the seat belt helps you re main in the vehicle the doors and passenger handhold are not a substitute for using a seat belt A c...

Page 88: ...f the vehicle your clothing or any equipment you are carrying 2 If the latch plate is not positioned in the correct location along the seat belt squeeze the latch plate ends together along its long edges in order to more eas ily adjust its location up or down along the length of the belt 3 Push the latch plate into the buckle until it clicks Pull up on the latch plate to make sure it is secure 3 2...

Page 89: ...s your chest The shoulder belt should fit against your chest If it is loose pull the belt out all the way and then let it retract 6 Check if the seat belt shoulder position suits the size of the driver and passen gers To lower the belt insert the belt into the seat belt height adjuster slot as shown To raise the belt remove the belt from the height adjuster slot 1 Seat belt height adjuster 2 Seat ...

Page 90: ...door during operation Your hand or arm may be struck by objects or crushed against outside objects or the ground during a roll over Passenger handhold The passenger handhold is provided to grip during operation to maintain proper position and balance Holding onto the handhold helps to reduce the likelihood that the passengers put a hand outside the vehicle if the vehicle begins to tip The driver s...

Page 91: ...old position The handhold can be adjusted to one of three positions to suit the passengers preference Adjust the handhold position as follows 1 Remove the locking pins 1 Passenger handhold 2 Locking pin 2 1 2 1XP7A_EE book Page 10 Friday June 14 2013 2 30 PM ...

Page 92: ...in the handhold bar with the holes in the handhold supports 1 Handhold bar 2 Handhold support 3 Insert the pins into the holes and secure them with the wire loops Make sure that the handhold is properly secured before riding 1 Wire loop 2 1 1 1XP7A_EE book Page 11 Friday June 14 2013 2 30 PM ...

Page 93: ...the shoulder bolster during operation Your hand or arm may be struck by objects or crushed against outside objects or the ground during a roll over Floorboard The floorboard allows you to brace your feet which helps you keep your body in the vehicle in the event of an accident or rollover Keep your feet on the floorboard during operation 1XP7A_EE book Page 12 Friday June 14 2013 2 30 PM ...

Page 94: ...p rut or large obstacle the steering wheel could brief ly jerk in one direction or back and forth as the tires and vehicle respond to the obstacle This quick motion could injure your thumbs or wrist if your thumbs or hand s are inside the steer ing wheel Grip the steering wheel so that your thumbs will not be hit by the spokes As an example see the illustration CORRECT GRIP EXAMPLE INCORRECT GRIP ...

Page 95: ...e protection goggles helmet face shield or protective eyewear Over the ankle boots gloves long sleeved shirt or jacket and long pants An approved helmet and other personal pro tective equipment can help in a variety of ways including Reduce the severity of injuries if any part of you is outside the vehicle cage frame pro tective structure during a rollover Help protect you if outside objects intru...

Page 96: ...turning Practice smooth throttle ap plication Practice slowing down before turning Practice maintaining a steady throttle through the turn Avoid higher speeds until you are thoroughly familiar with the operation of your vehicle Remember driving aggres sively or making abrupt maneuvers even on flat open areas can cause side rollovers Become familiar with the way the vehicle feels in low and high ra...

Page 97: ...void sudden or hard accelera tion Driving aggressively or making abrupt maneuvers even on flat open areas can cause side rollovers Avoid sideways sliding skidding or back wheel sliding and never do donuts If you feel the Viking begin to slide sideways or the back wheels slide during a turn steer into the direction of the slide if pos sible and gradually let off the accelerator ped al to regain dir...

Page 98: ...utral and your foot on the brake shift the drive select lever into low or high NOTICE Do not shift from low to high or vice versa without coming to a complete stop and waiting for the engine to return to normal idle speed damage to the engine or drive train may occur Then release the parking brake Press the accel erator pedal slowly and smoothly The centrif ugal clutch will engage and the vehicle ...

Page 99: ...application of the brakes is more effective than abrupt braking particu larly on loose surfaces such as gravel Al ways allow for greater braking distance on rough loose or slippery surfaces Engine braking Engine compression braking is designed to assist you when operating your Viking off road With this feature the engine helps slow the vehicle down after you take your foot off the accelerator Engi...

Page 100: ...en parking on a flat area stop the engine and shift the drive select lever into the neutral position Apply the parking brake to help pre vent the vehicle from rolling Parking on a slope The parking brake acts only on the rear wheels when in 2WD For the parking brake to take effect on all four wheels shift to DIFF LOCK before stopping the engine If you park on a hill that is too steep the vehi cle ...

Page 101: ...ehicle may handle differently in certain types of terrains or on certain surfaces You may come upon hidden rocks bumps or holes without enough time to react To avoid loss of control or rollover always be alert to changing surfaces or terrain when operating the vehicle Your Yamaha Viking has higher ground clear ance and other features to handle rugged ter rain and as a result can overturn in situat...

Page 102: ... avoid rearward forward or sideways rollovers on hills and slopes Drive straight up and down inclines not across them If crossing a hill is unavoidable drive slowly Turn downhill immediately if you feel the vehicle may tip If you think or feel the vehicle may tip or roll Brace yourself by pressing your feet firmly on the floorboards and keep a firm grip on the steering wheel or passenger handhold ...

Page 103: ...intain momentum but not so fast that you cannot re act to changes in the terrain as you climb Slow down when you reach the crest of the hill if you cannot see clearly what is on the other side there could be another person an ob stacle or a sharp drop off If you start to lose traction or momentum when climbing and decide you will be unable to continue use the brakes to stop Do not at tempt to turn...

Page 104: ... possible If you begin to go too fast apply the brakes gently Avoid hard application of the brakes which could cause the vehicle to slide If you are sliding or skidding try to steer in the direction the vehicle is sliding to regain con trol For example if you feel the back of the vehicle start to slide to your right steer to the right If you must turn on the hill to avoid an obsta cle do so slowly...

Page 105: ...floorboards choose your path carefully to avoid sharp drop offs large rocks or slippery surfaces that could cause the vehicle to overturn Nev er operate through water deeper than 37 cm 15 in or fast flowing water Choose a path where both your entrance into and exit point from the water is a gradual incline Determine the water depth and currents before crossing Operating this vehicle through deep o...

Page 106: ...et muddy or icy conditions as well as loose gravel be aware that you could begin skid ding or sliding To avoid loss of control slow down and put the vehicle in four wheel drive before driving on a slippery surface and plan your path to avoid making abrupt maneuvers If you feel the vehicle begin to slide sideways or the back wheels slide during a turn steer into the direction of the slide if possib...

Page 107: ...ck under the vehicle after operating in areas where combustible materials may have collected Do not idle or park the vehicle in long dry grass or other dry ground cover Encountering obstacles If you cannot go around an obstacle such as a fallen tree or a ditch stop the vehicle where it is safe to do so Set the parking brake and get out to inspect the area thoroughly Look from both your approach si...

Page 108: ...service or while using the ve hicle If you are not familiar with vehicle service have a Yamaha dealer perform service WARNING Turn off the engine when performing main tenance unless otherwise specified A running engine has moving parts that can catch on body parts or cloth ing and electrical parts that can cause shocks or fires Running the engine while servicing can lead to eye injury burns fire o...

Page 109: ...enger seat 1 Owner s manual 1 Owner s tool kit 2 Tire pressure gauge 2 The service information included in this man ual is intended to provide you the owner with the necessary information for completing your own preventive maintenance and minor re pairs The tools provided in the owner s tool kit are sufficient for this purpose except that a torque wrench is also necessary to properly tighten nuts ...

Page 110: ... you do not have a torque wrench available during a service operation requiring one take your vehicle to a Yamaha dealer to check the torque settings and adjust them as necessary 1XP7A_EE book Page 3 Friday June 14 2013 2 30 PM ...

Page 111: ...pe cial tools data and technical skills ITEM ROUTINE Whichever comes first INITIAL EVERY month 1 3 6 6 12 km mi 320 200 1200 750 2400 1500 2400 1500 4800 3000 hours 20 75 150 150 300 Fuel line Check fuel hose for cracks or damage Replace if necessary Valves Check valve clearance Adjust if necessary Spark plug Check condition Adjust gap and clean Replace if necessary Crankcase breather system Check...

Page 112: ... Replace pads if worn to the limit Rear brake Check operation brake pad wear fluid leakage see page 8 6 Correct if necessary Replace pads if worn to the limit Parking brake Check operation and free play brake pad wear Correct if necessary Replace pads if worn to the limit Brake fluid Replace Every 2 years Accelerator pedal Check operation and free play V belt Check operation Check for wear cracks ...

Page 113: ...y four years and if cracked or damaged Rear upper and lower knuckle pivots Lubricate with lithium soap based grease Drive shaft universal joint Lubricate with lithium soap based grease Engine mount Check for cracks or damage Check bolt tightness Front and rear axle boots Check for cracks or other damage and replace if necessary Fittings and fasteners Check all chassis fittings and fasteners Correc...

Page 114: ...2 13 14 EVU00680 Hood To remove 1 Pull the tab on each hood lock up and then turn the hood locks 1 4 turn clock wise 1 Tab 2 Hood lock 2 2 Remove the hood 1 Hood 1 2 1 1XP7A_EE book Page 7 Friday June 14 2013 2 30 PM ...

Page 115: ...ace the hood in the original position 2 Turn the hood locks 1 4 turn counter clockwise and then push the tab on each hood lock down so that it is pointing rear ward Make sure that the hood is secure ly installed NOTICE Do not drive the vehicle with the hood open unlatched or removed 1XP7A_EE book Page 8 Friday June 14 2013 2 30 PM ...

Page 116: ...e vehicle on a level surface 2 Lift the cargo bed up See page 4 25 for cargo bed lifting and lowering proce dures 3 Check the engine oil level on a cold en gine TIP If the engine was started before checking the oil level be sure to warm up the engine suffi ciently and then wait at least 10 minutes until the oil settles for an accurate reading 4 Remove the engine oil dipstick and then wipe it off w...

Page 117: ...s at or below the mini mum level mark remove the right rear panel by removing the quick fastener screws and bolts and then add sufficient oil of the recommended type to raise it to the correct level 1 Right rear panel 2 Quick fastener screw 4 3 Bolt 2 7 Insert the dipstick completely into the oil filler hole and then install the right rear panel by installing the bolts and the quick fastener screw...

Page 118: ...oce dures 3 Start the engine warm it up for several minutes and then turn it off 4 Place an oil pan under the engine to col lect the used oil and then remove the dipstick 5 Remove the engine oil drain bolt and its gasket to drain the oil from the crank case 1 Engine oil drain bolt 2 Gasket TIP Skip steps 6 8 if the oil filter cartridge is not being replaced 1 2 1XP7A_EE book Page 11 Friday June 14...

Page 119: ... is available from a Yamaha dealer 1 Oil filter cartridge 2 Oil filter wrench 7 Apply a light coat of clean engine oil to the O ring of the new oil filter cartridge TIP Make sure that the O ring is properly seated 1 O ring 8 Install the new oil filter cartridge with an oil filter wrench and then tighten it to the specified torque with a torque wrench 2 1 Tightening torque Oil filter cartridge 17 N...

Page 120: ...r screw 4 3 Bolt 2 11 Refill with the specified amount of recom mended engine oil and then insert the dipstick completely into the oil filler hole Tightening torque Engine oil drain bolt 30 Nm 3 0 m kgf 22 ft lbf 1 Recommended engine oil See page 10 1 Oil quantity Without oil filter cartridge replacement 2 20 L 2 33 US qt 1 94 Imp qt With oil filter cartridge replacement 2 30 L 2 43 US qt 2 02 Imp...

Page 121: ...fied In addition do not use oils labeled EN ERGY CONSERVING II or higher Make sure that no foreign material en ters the crankcase 12 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking immediately turn the engine off and check for the cause 13 Turn the engine off wait at least 10 min utes and then check the oil level and cor rect it if nece...

Page 122: ...al gear oil filler bolt 4 Correct oil level 3 If the oil is below the brim of the filler hole add sufficient oil of the recommended type to raise it to the correct level NOTICE Be sure no foreign material enters the final gear case 4 Check the gasket for damage and re place it if necessary 5 Install the oil filler bolt and its gasket and then tighten the bolt to the speci fied torque 2 4 3 1 Tight...

Page 123: ... tighten the bolt to the specified torque 5 Refill with the recommended final gear oil up to the brim of the filler hole NOTICE Be sure no foreign material enters the final gear case 6 Check the oil filler bolt gasket for dam age and replace it if necessary 7 Install the oil filler bolt and its gasket and then tighten the bolt to the speci fied torque 2 1 Tightening torque Final gear oil drain bol...

Page 124: ...differential gear oil filler bolt and its gasket and then check the oil lev el It should be up to the brim of the filler hole 3 If the level is low add sufficient oil of the recommended type to raise it to the spec ified level NOTICE Be sure no foreign material enters the differential gear case Tightening torque Final gear oil filler bolt 23 Nm 2 3 m kgf 17 ft lbf 1XP7A_EE book Page 17 Friday June...

Page 125: ... to the specified torque Changing the differential gear oil 1 Park the vehicle on a level surface 2 Place an oil pan under the differential gear case to collect the used oil 3 Remove the differential gear oil filler bolt the differential gear oil drain bolt and their gasket to drain the oil 1 Differential gear oil drain bolt 2 Gasket Tightening torque Differential gear oil filler bolt 23 Nm 2 3 m ...

Page 126: ...m age and replace it if necessary 7 Install the differential gear oil filler bolt and its gasket and then tighten the bolt to the specified torque 8 Check for oil leakage If oil leakage is found check for the cause Tightening torque Differential gear oil drain bolt 9 8 Nm 0 98 m kgf 7 1 ft lbf Recommended oil SAE 80 API GL 4 Hypoid gear oil Oil quantity 0 18 L 0 19 US qt 0 16 Imp qt Tightening tor...

Page 127: ...evel varies with engine tempera ture TIP The coolant should be between the minimum and maximum level marks 1 Coolant reservoir cap 2 Maximum level mark 3 Minimum level mark 3 If the coolant is at or below the minimum level mark remove the coolant reservoir cap add coolant to the maximum level mark install the reservoir cap Coolant reservoir capacity up to the maximum level mark 0 28 L 0 30 US qt 0...

Page 128: ...t of the coolant as soon as possible The radiator fan is automatically switched on or off according to the coolant temperature in the radiator NOTICE Mix antifreeze with distilled water only However if distilled water is not available soft water may be used for refilling If your vehicle overheats see page 8 58 for instructions EVU00740 Axle boots Check the axle boots for holes or tears If any dama...

Page 129: ...ug inspection Removal 1 Lift the cargo bed up See page 4 25 for cargo bed lifting and lowering proce dures 2 Remove the spark plug cap 1 Spark plug cap 3 Use the spark plug wrench in the tool kit to remove the spark plug as shown 1 1 1 1XP7A_EE book Page 22 Friday June 14 2013 2 30 PM ...

Page 130: ...enter electrode is a medium to light tan for a vehicle that is being ridden nor mally You should periodically remove and inspect the spark plug because heat and deposits will cause the spark plug to slowly break down and erode If electrode erosion becomes ex cessive or if carbon and other deposits are excessive you should replace the spark plug with the specified plug 1 Specified spark plug CPR7EA...

Page 131: ... 2 Install the spark plug and tighten it to the specified torque If a torque wrench is not available when you are installing the spark plug a good estimate of the correct torque is one quarter to one half turn past finger tight Have the spark plug tightened to the specified torque as soon as possible 3 Install the spark plug cap 4 Lower the cargo bed Spark plug gap 0 8 0 9 mm 0 031 0 035 in Tighte...

Page 132: ... at the bottom of the air filter case and under the center passenger seat If dust or water collects in a check hose empty the hose and clean the air filter element and air filter case 1 Air filter case check hose 1 Air duct check hose 1 1 1XP7A_EE book Page 25 Friday June 14 2013 2 30 PM ...

Page 133: ...ge 4 18 for seat cushion re moval and installation procedures 2 Remove the air filter case cover by un hooking the holders 1 Air filter case cover holder 5 2 Air filter case cover 3 Remove the air filter element 1 Air filter element 2 1 1 1 1XP7A_EE book Page 26 Friday June 14 2013 2 30 PM ...

Page 134: ... frame inward remove the air filter el ement holder 1 Air filter element holder 2 Projection 2 5 Remove the sponge material from the air filter frame 1 Air filter element holder 2 Sponge material 3 Air filter frame 1 2 3 2 1 1XP7A_EE book Page 27 Friday June 14 2013 2 30 PM ...

Page 135: ... remove remaining solvent then rinse thoroughly with plain warm water 9 Squeeze excess water out of the sponge material NOTICE Do not twist the sponge material when squeezing it 10 Allow the sponge material to dry thor oughly Inspect the sponge material and replace it if damaged 11 Thoroughly apply Yamaha foam air filter oil or other quality liquid foam air filter oil not spray type to the sponge ...

Page 136: ...maintenance is performed check the air inlet to the air filter case for obstructions Check the air filter element rubber joint to the throttle body and manifold fittings for an air tight seal Tighten all fittings securely to avoid the possibility of unfiltered air entering the en gine NOTICE Never operate the engine with the air filter element removed This will allow unfiltered air to enter causin...

Page 137: ...ns from the V belt case after re moving the drain plug have a Yamaha dealer inspect the vehicle as the water may affect other engine parts 1 V belt case drain plug 5B410018 Cleaning the spark arrester WARNING Hot exhaust system may cause burns To avoid burns or fires make sure that the en gine is stopped and the exhaust system is cool before cleaning the spark arrester Do not start the engine whil...

Page 138: ... the gasket and then insert the tailpipe into the muffler and align the bolt holes 5 Install the bolts and tighten them to the specified torque Valve clearance The correct valve clearance changes with use resulting in improper fuel air supply or engine noise To prevent this the valve clear ance must be adjusted regularly This adjust ment however should be left to a professional Yamaha service tech...

Page 139: ...pad is provided with wear indica tor grooves which allow you to check the brake pad wear without having to disassem ble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that the wear indica tor grooves have almost disappeared have a Yamaha dealer replace the brake pads as a set The wheels need to be removed to check the brake pads See page...

Page 140: ...e wear indicator groove has al most disappeared have a Yamaha dealer re place the brake pads as a set 1 Brake pad wear indicator groove EVU00850 Checking the brake fluid level Before riding check that the brake fluid is above the minimum level mark Check the brake fluid level with the top of the reservoir level Replenish the brake fluid if necessary 1 Minimum level mark 1 Specified brake fluid DOT...

Page 141: ...of the fluid and may re sult in vapor lock NOTICE Brake fluid may damage painted surfaces or plastic parts Always clean up spilled fluid immediately As the brake pads wear it is normal for the brake fluid level to gradually go down A low brake fluid level may indicate worn brake pads and or brake system leakage therefore be sure to check the brake pads for wear and the brake system for leakage If ...

Page 142: ... air in the brake system Have a Yamaha dealer check the brake system if necessary 1 Brake pedal a No brake pedal free play EVU00870 Parking brake lever free play adjustment Periodically check the parking brake lever free play and adjust it if necessary 1 Shift the drive select lever into low gear L 2 Check the parking brake lever free play The maximum free play is equal to one click of the parking...

Page 143: ...position EVU00880 Brake light switch adjustment The brake light switch which is activated by the brake pedal is properly adjusted when the brake light comes on just before braking takes effect If necessary adjust the brake light switch as follows Turn the adjusting nut while holding the brake light switch in place To make the brake light come on earlier turn the adjusting nut in direction a To mak...

Page 144: ...uter covering of control cables becomes damaged Cables can also become frayed or kinked Lubricate the cable ends If the cables do not operate smoothly ask a Yamaha dealer to re place them EVU00900 Brake pedal and accelerator pedal lubrication Lubricate the pivoting parts Recommended lubricant Yamaha cable lubricant or other suitable cable lubricant Recommended lubricant Lithium soap based grease 1...

Page 145: ...ified in the periodic maintenance and lubrication chart Have a Yamaha dealer replace the stabilizer bushes if necessary 5B410021 Rear knuckle upper and lower pivot lubrication left and right Lubricate the knuckle upper and lower pivots with a grease gun Recommended lubricant Lithium soap based grease 1XP7A_EE book Page 38 Friday June 14 2013 2 30 PM ...

Page 146: ...ints EVU00930 Wheel removal 1 Loosen the wheel nuts 2 Elevate the vehicle and place a suitable stand under the frame 3 Remove the nuts from the wheel 4 Remove the wheel 1 Wheel nut 4 Recommended lubricant Lithium soap based grease 1 1 1XP7A_EE book Page 39 Friday June 14 2013 2 30 PM ...

Page 147: ...If that is not possible you must replace the tires in pairs front or rear with tires of the same size and type as the originals Never replace just one tire WARNING Installing improper tires on your Yamaha Viking can affect handling and stability This can cause a loss of control The tires listed below have been approved by Yamaha Motor Manufacturing Corporation of America for this model Front tire ...

Page 148: ...he vehicle so that the wheel is on the ground 3 Tighten the wheel nuts in a crisscross pattern to the specified torque WARNING Do not reverse the rims on your Yamaha Viking to widen the track width Installing wheels improperly increases the risk of wheel failure and accidents 1 Tightening torques Front wheel nut 75 Nm 7 5 m kgf 54 ft lbf Rear wheel nut 75 Nm 7 5 m kgf 54 ft lbf 1XP7A_EE book Page ...

Page 149: ...orking near batteries Keep out of reach of children You could be poisoned or severely burned by the sulfuric acid in battery electrolyte In case of accidental contact with battery electrolyte EXTERNAL Flush with water INTERNAL Drink large quantities of water or milk Follow with milk of magnesia beaten egg or vegetable oil Get prompt medical attention EYES Flush with water for 15 minutes and get pr...

Page 150: ...intake duct panel 4 Unhook the battery bands 5 Disconnect the negative battery lead first then the positive battery lead by remov ing their bolt NOTICE When removing the battery the main switch must be off and the negative lead must be dis connected before the positive lead 1 Positive battery lead red 2 Battery band 2 3 Negative battery lead black 6 Pull the battery out of its compartment 2 1 2 1 ...

Page 151: ...a special constant voltage battery charger is required Using a con ventional battery charger will damage the battery To store the battery If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place If the battery will be stored for more than two months check it at least once a month and fully charge it if necessary NOTICE Always ...

Page 152: ... install ing their bolt NOTICE When installing the battery the main switch must be off and the positive lead must be con nected before the negative lead 1 Positive battery lead red 2 Battery band 2 3 Negative battery lead black 3 Hook the battery bands 4 Install the air intake duct panel by install ing the quick fastener screws 5 Install the hood 2 1 3 1XP7A_EE book Page 45 Friday June 14 2013 2 3...

Page 153: ...ead of the jumper cable to the negative lead Do not reverse the polarity of the jumper cables when connecting to the batteries However if the vehicle must be jump started proceed as follows 1 Turn the key to off 2 Remove the hood See page 8 7 for hood removal and installation proce dures 3 Using a charged 12 volt battery connect the positive lead of the jumper cable to the positive terminal of the...

Page 154: ...ace of the frame to be started 1 Jumper cable negative lead 5 Start the engine Refer to Starting the engine on page 6 2 6 After the engine starts disconnect the negative lead of the jumper cable from the frame and charged battery and then disconnect the positive lead of the jumper cable from the charged battery and the battery in the vehicle 7 Install the hood 1 1 1XP7A_EE book Page 47 Friday June...

Page 155: ...l injection system spare fuse 1 Backup fuse BACK UP for clock 2 Ignition fuse IGNITION 3 Four wheel drive motor fuse DIFF 4 Auxiliary DC jack fuse TERMINAL 5 Signaling system fuse SIGNAL 6 Headlight fuse HEAD 7 Spare fuse 3 8 Radiator fan fuse FAN If a fuse is blown replace it as follows 1 Turn the key to off and turn off the electrical circuit in question 1 3 2 4 5 1 2 3 4 5 6 8 7 7 1XP7A_EE book...

Page 156: ... improper fuse can cause damage to the electrical system and may lead to a fire 4 Turn the key to on and turn on the electrical circuit in question to check if the device operates If the fuse blows again immediately have a Yamaha dealer check the electrical system 5 Install the hood Specified fuses Main fuse 40 0 A Fuel injection system fuse 10 0 A Headlight fuse 15 0 A Ignition fuse 10 0 A Auxili...

Page 157: ...headlight bulb burns out replace it as fol lows 1 Remove the cover at the rear of the headlight by pulling it off 1 Cover at the rear of the headlight 2 Remove the headlight bulb cover by pull ing it off 1 Headlight bulb cover 1 1 1XP7A_EE book Page 50 Friday June 14 2013 2 30 PM ...

Page 158: ...8 51 8 9 10 11 12 13 14 3 Disconnect the headlight coupler 1 Headlight coupler 4 Unhook the headlight bulb holder 1 Headlight bulb holder 1 1 1XP7A_EE book Page 51 Friday June 14 2013 2 30 PM ...

Page 159: ...cy of the glass the luminosity of the bulb and the bulb life will be adverse ly affected Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with al cohol or thinner 1 Do not touch the glass part of the bulb 7 Connect the headlight coupler 8 Install the bulb cover and the cover at the rear of the headlight NOTICE Make sure the headlight bulb cover is se cur...

Page 160: ... the headlight beam adjusting screw in direction b 1 Headlight beam adjusting screw EVU01000 Tail brake light bulb replacement If a tail brake light bulb burns out replace it as follows 1 Remove panel A if replacing the left tail brake light bulb or panel B if replacing the right tail brake light bulb by removing the quick fastener screws nuts and bolts 1 Panel A 1 a b 1 1XP7A_EE book Page 53 Frid...

Page 161: ...ng it coun terclockwise 1 Tail brake light bulb holder 3 Push the burnt out bulb in and turn it counterclockwise to remove it from the bulb holder 4 Push a new bulb in and turn it clockwise to install in the bulb holder 5 Install the bulb holder together with the bulb by turning it clockwise 6 Install the panel 1 1 3 2 1 1 1XP7A_EE book Page 54 Friday June 14 2013 2 30 PM ...

Page 162: ...he troubleshooting chart describes a quick easy procedure for making checks If your vehicle requires any repair take it to a Yamaha deal er The skilled technicians at a Yamaha dealer ship have the tools experience and know how to properly service your vehicle Use only genuine Yamaha parts on your vehicle Imita tion parts may look like Yamaha parts but they are often inferior Consequently they have...

Page 163: ...tem do not smoke and make sure there are no open flames or sparks in the area including pi lot lights from water heaters or furnaces Gasoline or gasoline vapors can ignite or explode causing severe injury or property damage 1XP7A_EE book Page 56 Friday June 14 2013 2 30 PM ...

Page 164: ...e Have a Yamaha dealer check the vehicle Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The battery is good Dry Wet Opera...

Page 165: ...ult to get the recommended coolant tap water can be used temporarily provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the coolant reservoir and or radiator Level is OK Level is low check the cooling system for leakage No leakage Leakage Ask a Yamaha dealer to inspect and repair the cooling system Add coolant See ...

Page 166: ...ser with a paint brush Do not apply degreaser to the wheel axles 3 Rinse the dirt and degreaser off with a garden hose Use only enough pressure to do the job WARNING Test the brakes after washing Apply the brakes several times at slow speeds to let friction dry out the linings Wet brakes may have reduced stopping ability increasing the chance of an ac cident NOTICE Excessive water pressure may cau...

Page 167: ...sives which may scratch the paint or protective finish When finished start the engine and let it idle for several minutes 5B410025 Storage Long term storage 60 days or more of your vehicle will require some preventive proce dures to guard against deterioration Make any necessary repairs before storing the vehi cle After thoroughly cleaning the vehicle prepare for storage as follows 1 Fill the fuel...

Page 168: ...let to prevent moisture from entering 6 If storing in a humid or salt air atmo sphere coat all exposed metal surfaces with a light film of oil Do not apply oil to any rubber parts or the seat covers 7 Remove the battery and charge it Store it in a dry place and recharge it once a month Do not store the battery in an ex cessively warm or cold place less than 0 C 30 F or more than 30 C 90 F Use of f...

Page 169: ...lb Noise and vibration level Noise level 77 311 EEC YXM700PE 83 0 dB A EUR FRA GBR YXM700PHE 83 0 dB A A weighted sound power level YXM700PE 93 0 dB A EUR FRA GBR YXM700PHE 93 0 dB A Vibration on seat EN1032 ISO5008 YXM700PE Will not exceed 0 5 m s EUR FRA GBR YXM700PHE Will not exceed 0 5 m s Vibration on handle EN1032 ISO5008 YXM700PE Will not exceed 2 5 m s EUR FRA GBR YXM700PHE Will not exceed...

Page 170: ... Quantity 0 18 L 0 19 US qt 0 16 Imp qt Cooling system Coolant reservoir capacity up to the maximum level mark 0 28 L 0 30 US qt 0 25 Imp qt Radiator capacity including all routes 2 74 L 2 90 US qt 2 41 Imp qt Air filter Air filter element Wet element Fuel Recommended fuel Regular unleaded gasoline only Fuel tank capacity 36 7 L 9 70 US gal 8 07 Imp gal Fuel injection Throttle body ID mark 1XD1 00...

Page 171: ...ufacturer model MAXXIS MU09 Rear tire Type Tubeless Size 25 10 12NHS Manufacturer model MAXXIS MU10 Loading Maximum loading limit 445 kg 981 lb Total weight of rider passengers cargo accessories and tongue Tire air pressure measured on cold tires Recommended Vehicle load 0 300 kg 0 661 lb Front 75 0 kPa 0 750 kgf cm2 11 psi Rear 90 0 kPa 0 900 kgf cm2 13 psi Vehicle load 300 kg maximum 661 lb maxi...

Page 172: ...d brake Recommended fluid DOT 4 Front suspension Type Double wishbone Spring shock absorber type Coil spring gas oil damper Wheel travel 205 mm 8 1 in Rear suspension Type Double wishbone Spring shock absorber type Coil spring gas oil damper Wheel travel 205 mm 8 1 in Electrical system Ignition system TCI Charging system AC magneto Battery Model U1 H11L Voltage capacity 12 V 28 0 Ah Headlight Bulb...

Page 173: ... 0 A Ignition fuse 10 0 A Auxiliary DC jack fuse 10 0 A Backup fuse 10 0 A Four wheel drive motor fuse 10 0 A Radiator fan fuse 25 0 A For Europe only The figures quoted are emission levels and are not necessarily safe working levels Whilst there is a correlation between the emission and exposure levels this cannot be used reli ably to determine whether or not further pre cautions are required Fac...

Page 174: ...10 6 10 11 12 13 14 from country This information however will enable the user of the machine to make a bet ter evaluation of the hazard and risk 1XP7A_EE book Page 6 Friday June 14 2013 2 30 PM ...

Page 175: ...n ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen 1 VEHICLE IDENTIFICATION NUMBER ACA 02E 2 MODEL LABEL INFORMATION ACA 01E EVU00110 Vehicle identification number The vehicle identification number is stamped into the frame 1 Vehicle identification number The vehicle identification number is used to identify your vehicle 1 1XP7A_EE book Page 1 Friday June 14...

Page 176: ...abel is affixed to the frame under the driver seat Record the information on this label in the space provided This information will be needed to order spare parts from your Yamaha dealer 1 Model label 1 1XP7A_EE book Page 2 Friday June 14 2013 2 30 PM ...

Page 177: ...B6 yoko_Blank fm Page 1 Thursday December 8 2011 2 26 PM ...

Page 178: ...PRINTED IN USA 2013 06 0 3 1 CR E Original instructions 1XP7A_EE book Page 1 Friday June 14 2013 2 30 PM ...

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Yamaha VIKING YXM700PE, Owner'S Manual

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