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Yamaha Viking YXM700E, Owner'S Manual

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Yamaha Viking YXM700E Owner'S Manual Download Page 123

8-24

8

Inspection

The spark plug is an important engine com-
ponent and is easy to inspect. The condition
of the spark plug can indicate the condition of
the engine.
The ideal color of the porcelain insulator
around the center electrode is a medium-to-
light tan for a vehicle that is being ridden nor-
mally.
You should periodically remove and inspect
the spark plug because heat and deposits will
cause the spark plug to slowly break down
and erode. If electrode erosion becomes ex-
cessive, or if carbon and other deposits are
excessive, you should replace the spark plug
with the specified plug.

Measure the spark plug gap with a wire thick-
ness gauge and, if necessary, adjust the gap
to specification.

Installation

1. Clean the surface of the spark plug gas-

ket and its mating surface, and then wipe
off any grime from the spark plug
threads.

2. Install the spark plug and tighten it to the

specified torque. If a torque wrench is not
available when you are installing the
spark plug, a good estimate of the cor-

Specified spark plug:

NGK/CPR7EA-9

1. Spark plug gap

Spark plug gap:

0.8–0.9 mm (0.031–0.035 in)

1

UB5F7AE0.book  Page 24  Tuesday, March 28, 2017  12:02 PM

Summary of Contents for Viking YXM700E

Page 1: ...DIC183 B5F F8199 7A YXM70VPXJ YXM70VPHJ YXM70VPAJ OWNER S MANUAL READ THIS MANUAL CAREFULLY It contains important safety information ...

Page 2: ...kihiro Tsuzuki Date of Issue If applicable and to the other relevant Directives of EEC to which this declaration applies conforms to the essential health and safety requirements of Directive 2006 42 EC To effect correct application of the essential health and safety requirements stated in the Directives of EEC the following standards and or technical specifications were consulted Title and or numb...

Page 3: ...tanding of the features and operation of this vehicle It also includes basic maintenance and inspection procedures If you have any ques tions regarding the operation or maintenance of your vehicle please consult a Yamaha dealer WARNING EWB03490 Please read this manual carefully before operating this vehicle Do not attempt to operate this vehicle until you have attained adequate knowledge of its co...

Page 4: ...afety alert symbol It is used to alert you to poten tial personal injury hazards Obey all safety messages that fol low this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key inform...

Page 5: ...orce before choosing where to operate this vehicle It is illegal to operate this vehicle on public lands where vehicles its size are prohibited EBU33130 YXM70VPXJ YXM70VPHJ YXM70VPAJ OWNER S MANUAL 2017 by Yamaha Motor Co Ltd 1st edition March 2017 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in U S A U...

Page 6: ...switch 4 12 Accelerator pedal 4 12 Brake pedal 4 13 Parking brake lever 4 13 Drive select lever 4 14 Fuel tank cap 4 14 Doors 4 15 Seats 4 15 Adjusting the driver seat position 4 16 Seat belts 4 17 Glove compartment 4 18 Storage compartments 4 18 Cup holders 4 19 Cargo bed 4 20 The front and rear shock absorber assemblies 4 22 Trailer hitch bracket and receiver 4 22 Auxiliary DC jack 4 23 FOR YOUR...

Page 7: ... 7 12 PERIODIC MAINTENANCE AND ADJUSTMENT 8 1 Owner s manual and tool kit 8 2 Maintenance charts 8 4 Hood 8 10 Engine oil and oil filter cartridge 8 11 Final gear oil 8 16 Differential gear oil 8 19 Coolant 8 21 Axle boots 8 22 Spark plug inspection 8 23 Cleaning the air filter element 8 25 Cleaning the air filter case duct check hose 8 31 V belt case drain plug 8 31 Cleaning the spark arrester 8 ...

Page 8: ...8 40 Steering shaft lubrication 8 40 Wheel removal 8 41 Tire replacement 8 41 Wheel installation 8 42 Battery 8 43 Jump starting 8 47 Fuse replacement 8 48 Replacing a headlight bulb 8 50 Headlight beam adjustment 8 52 Tail brake light bulb replacement 8 53 Troubleshooting 8 54 Troubleshooting charts 8 56 CLEANING AND STORAGE 9 1 Cleaning 9 1 Storage 9 2 SPECIFICATIONS 10 1 CONSUMER INFORMATION 11...

Page 9: ... labels on your vehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer UB5F7AE0 book Page 1 Tuesday March 28 2017 12 02 PM ...

Page 10: ...1 2 1 For Europe 22 25 2 1 4 5 6 6 5 7 3 17 18 19 13 8 10 9 23 24 11 12 7 8 16 14 15 20 21 13 UB5F7AE0 book Page 2 Tuesday March 28 2017 12 02 PM ...

Page 11: ...jambes tête se trouvant hors de l habitacle risque d être é crasée par l arceau de protection Si une roulade ou un capotage semble imminent caler les pieds sur le plancher ou sur les repose pieds et agripper le volant ou la poignée de maintien Ne jamais agripper l arceau de protection Ne jamais tenter d empê cher un capotage à l aide du bras ou de la jambe YAMAHA 1XD K7762 00 WARNING Any part of y...

Page 12: ...ERTISSEMENT Ne pas appuyer les mains ni les bras sur la portiè re ou sur le coussin de l épaule Afin de prévenir les blessures garder mains et bras dans l habitacle et agripper le volant ou la poignée de maintien Keep hands body and other people away from pinch points when lowering bed Do not hold the cage frame while closing bed YAMAHA 5B4 K7764 00 WARNING 5 6 7 8 UB5F7AE0 book Page 4 Tuesday Mar...

Page 13: ...696 20 AVERTISSEMENT Une pression de gonflage incorrecte des pneus ou la surcharge du véhicule risquent de provoquer une perte de contrôle ou un capotage entraînant des blessures voire la mort Ne jamais régler la pression de gonflage ni la laisser baisser sous le seuil minimal le pneu risque de se déjanter CHARGE DU VÉHICULE de 0 kg 0 lbs à 300 kg 661 lbs Recommandation AVANT ARRIÈRE Minimum AVANT...

Page 14: ...lbs Charge maximale du véhicule 411 kg 906 lbs Une charge ou une remorque peut nuire à la maniabilité et à l équilibre du véhicule Lors du transport d une charge ou lors du remorquage Lire le Manuel du propriétaire avant de charger le véhicule de tirer ou de remorquer une charge Ne pas dépasser la limite de charge nominale pour la caisse de chargement le timon et le véhicule Réduire la vitesse et ...

Page 15: ...er un capotage à l aide du bras ou de la jambe YAMAHA 1XD F151K 00 WARNING Improperly loading a trailer or pulling an object can affect handling stability and risk of overturn or other accidents Secure load to prevent it from shifting Never load more than 490 N 50 kgf 110 lbf tongue weight on towing bracket Do not tow more than 6664 N 680 kgf 1500 lbf rolling weight trailer plus cargo Tow or pull ...

Page 16: ...mobiliser Ne jamais dépasser le poids en flèche de 490 N 50 kgf 110 lbf du dispositif d attelage Ne pas remorquer une charge totale de plus de 6664 N 680 kgf 1500 lbf remorque plus chargement N attacher charge ou remorque qu au support de fixation d attelage Lire le manuel du propriétaire avant de charger le véhicule et de remorquer ou tirer une charge YAMAHA 5UG F151J 00 MAX 7 3 INCH 185MM 18 19 ...

Page 17: ...aused severe injuries and death even on flat open areas Stay completely inside the vehicle Passengers must be able to reach the center handhold while keeping feet flat on floor and sitting upright with back against seat Driver must be able to comfor tably reach all controls while sitting upright with back against seat Wear an approved helmet eye protection and protective gear Fasten seat belts Do ...

Page 18: ...ons avec voitures et camions arrivent en un clin d œil Ne jamais permettre à plus de deux occupants à prendre place dans le véhicule Être préparé Attacher la ceinture de sécurité Porter un casque homologué une protection pour les yeux et une tenue de protection Le conducteur doit pouvoir rejoindre aisément toutes les commandes alors qu il est en position assise son dos contre le dossier du siège L...

Page 19: ...1 11 1 For Oceania 11 1 3 3 2 8 9 6 4 5 12 7 4 10 6 UB5F7AE0 book Page 11 Tuesday March 28 2017 12 02 PM ...

Page 20: ... be crushed by the cage frame If you think or feel that the vehicle may tip or roll brace your feet on the floor or footrests and keep your hands on the steering wheel or handhold Never hold cage Do not try to stop a vehicle tipover using your arm or leg YAMAHA 1XD K8483 00 WARNING Do not rest hands or arms on door or shoulder bolster To avoid Injury keep hands and arms completely Inside the vehic...

Page 21: ...661 lbs 411 kg 906 lbs Recommended FRONT REAR Minimum FRONT REAR 75 kPa 125 kPa 70 kPa 120 kPa 11 psi 15 psi 10 psi 14 psi 11 psi 18 psi 10 psi 17 psi Vehicle load is weight of operator passengers accessories cargo and if applicable trailer tongue weight Do not exceed maximum vehicle load Gross Vehicle Weight Rating 1080 kg 2381 lbs maximum including vehicle weight of operator passengers accessori...

Page 22: ...tch bracket or winch if installed Read Owner s Manual before loading towing or pulling objects Improper use of cargo bed or cage frame can result in severe injury or death from loss of control overturn or other accidents Maximum Load in Cargo Bed 600 lbs 272 kg Maximum Vehicle Load 906 lbs 411 kg Never carry passengers in cargo bed YAMAHA 1XD F151K 00 WARNING Improperly loading a trailer or pullin...

Page 23: ...andhold while keeping feet flat on floor and sitting upright with back against seat Driver must be able to comfor tably reach all controls while sitting upright with back against seat Wear an approved helmet eye protection and protective gear Fasten seat belts Do not allow anyone to ride in the cargo bed Avoid side hilling riding across slopes Plan for hills rough terrain ruts and other changes in...

Page 24: ...1 16 1 1XD F8446 00 Be Prepared Adjust lock and never remove handhold Always use handhold Never hold cage Always wear seatbelt and helmet 12 UB5F7AE0 book Page 16 Tuesday March 28 2017 12 02 PM ...

Page 25: ...ese two chapters and the labels on the vehicle to instruct new operators and passengers Do not allow anyone else to operate your vehicle or ride as a passenger if you are unsure that he she is willing and able to follow these instructions Get to know your vehicle This off road vehicle will handle and maneuver differently from cars ATVs go carts golf cars and grounds keeping vehicles Follow these i...

Page 26: ...d wear seat belts properly The driver and passengers must be able to put both feet flat on the floorboard while seated upright with their backs against the backrests The passengers must be able to reach and hold the passenger handhold within the cage frame The driver and passengers should wear an approved motorcycle helmet that fits properly The driver and passengers should also wear eye protectio...

Page 27: ...d for cargo bed load limit Refer to label next to hitch for tongue weight and trailer load limits Keep weight in the cargo bed centered side to side and as low and as far forward as possible Secure cargo so that it will not shift a loose load could change handling unexpectedly or be thrown forward and strike occupants While using your Yamaha Viking Keep your body completely inside the vehicle at a...

Page 28: ... rollover Avoid sideways sliding skidding or back wheel sliding and never do donuts Slow down before entering a turn and avoid hard braking in a turn When making tight turns from a stop or at slow speeds avoid sudden or hard acceleration Drive straight up and down inclines not across them If crossing a hill is unavoidable drive slowly and turn downhill immediately if you feel the vehicle may tip A...

Page 29: ...avoid sharp drop offs large rocks or slippery surfaces Operating this vehicle through deep or fast flowing water can lead to loss of control or overturn To reduce your risk of drowning or other injuries use care when crossing through water When loaded with cargo or towing a trailer Reduce speed operate in low gear only and allow more room to stop Avoid hills and rough terrain Use extreme caution w...

Page 30: ...r partially enclosed areas such as barns garages or carports Do not run engine outdoors where engine exhaust can be drawn into a building through open ings such as windows and doors Genuine Yamaha Accessories Choosing accessories for your Viking is an important decision Genuine Yamaha Accessories which are available only from a Yamaha dealer have been designed tested and approved by Yamaha for use...

Page 31: ...any of the vehicle s design or operation charac teristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Aftermarket tires and rims The tires and rims that came with your Viking were designed to match the performance capabil ities and to provide the best combination of handling braking and comfort Other tires rim...

Page 32: ... absorber assembly 2 Radiator cap 3 Brake fluid reservoir 4 Driver seat 5 Shoulder bolster 6 Driver seat belt 7 Cargo bed 8 Tail brake light 9 Spark arrester 10 Rear shock absorber assembly 11 Spark plug 12 Cargo bed release lever 13 Door UB5F7AE0 book Page 1 Tuesday March 28 2017 12 02 PM ...

Page 33: ... 2 1 7 1 Engine oil dipstick 2 Passenger seat belt 3 Passenger seat 4 Air filter 5 Battery 6 Fuses 7 Headlight 8 Coolant reservoir 9 Storage compartment 10 Fuel tank cap 11 Oil filter cartridge UB5F7AE0 book Page 2 Tuesday March 28 2017 12 02 PM ...

Page 34: ...Light switch 2 On Command drive knob 3 Steering wheel 4 Main switch 5 Parking brake lever 6 Helmet indicator light 7 Seat belt indicator light 8 Drive select lever 9 Horn switch 10 Accelerator pedal 11 Brake pedal 12 Multi function meter unit 13 Passenger handhold 14 Glove compartment 15 Auxiliary DC jack 16 Storage compartment UB5F7AE0 book Page 3 Tuesday March 28 2017 12 02 PM ...

Page 35: ...not be removed TIP The helmet indicator light comes on and stays on while the key is turned to on EBU31240 off All electrical circuits are switched off The key can be removed EBU31250 start The electric starter is engaged by turning and holding the key in this position Release the key when the engine starts 1 Main switch 2 off 3 on 4 start 1 2 3 4 UB5F7AE0 book Page 1 Tuesday March 28 2017 12 02 P...

Page 36: ...e H position 1 Differential gear lock indicator light DIFF LOCK 2 Low range indicator light L 3 High range indicator light H 4 Neutral indicator light N 5 Reverse indicator light R 6 Parking brake indicator light 7 Drivetrain icon 8 Engine trouble warning light 9 Coolant temperature warning light 10 Electric Power Steering warning light EPS 3 5 6 4 2 1 7 8 10 9 1 Helmet indicator light 2 Seat belt...

Page 37: ...e On Command drive knob is set to DIFF LOCK the indicator light will flash until the differential is locked Turn the steering wheel back and forth or drive slowly to help the differential gear lock to engage EBU37171 Drivetrain icon This icon indicates the currently selected drive mode When 2WD is selected the icon is off When 4WD is selected is dis played And when 4WD with differential lock is se...

Page 38: ...an be checked by turning the key to on If the warning light does not come on initially when the key is turned to on or if the warning light remains on have a Yamaha dealer check the electrical circuit TIP If you continue to drive the vehicle while the engine is overheating a buzzer will sound EBU31341 Engine trouble warning light This warning light comes on or flashes if a problem is detected in t...

Page 39: ... or snow the power assist is reduced to protect the EPS motor from overheating EBU31360 Helmet indicator light The indicator light comes on and stays on while the key is turned to on to remind the occupants to always wear a helmet If the indicator light does not come on when the key is turned to on have a Yamaha dealer check the electrical circuit EBU31370 Seat belt indicator light The indicator l...

Page 40: ...speedometer can be set to mph or km h This also changes the odometer and tripmeter units between miles and kilometers To change the display be tween mph and km h turn the key to off then while holding the SELECT button pushed turn the key to on 1 CLOCK button 2 RESET button 3 SELECT button 4 Speedometer 5 Fuel gauge 6 Clock Hour meter Voltage display 7 Odometer Tripmeter A Tripmeter B Error code d...

Page 41: ...raveled with a full tank of gas etc Push the SELECT button to switch between the odometer ODO and the tripmeters TRIP A and TRIP B in the following order ODO TRIP A TRIP B ODO To reset a tripmeter set the display to the tripmeter you want to reset then push the RESET button for three seconds TIP The odometer will lock at 99999 The tripmeters will reset and continue counting after 9999 9 is reached...

Page 42: ...er CLOCK HOUR CLOCK To set the clock 1 Set the display to the clock 2 Push both the SELECT button and RESET button for three seconds The hour digits will start flashing 3 Push the RESET button to set the hours 4 Push the SELECT button and the mi nute digits will start flashing 5 Push the RESET button to set the minu tes 6 Push the SELECT button and then re lease it to start the clock 1 SELECT butt...

Page 43: ...d if the voltage is above 16 volts HI is displayed NOTICE ECB02050 If the voltage display indicates LO or HI there may be trouble with the battery charging circuit or the battery may be faulty If this occurs have a Yamaha dealer check or repair the vehicle Fuel gauge The fuel gauge indicates the amount of fuel in the fuel tank The display segments of the fuel gauge disappear from F full towards E ...

Page 44: ...ce for various electrical circuits If a problem is detected in any of those cir cuits the engine trouble warning light will come on or flash and the display will indicate an error code If the display indicates an error code note the code number and have a Yamaha dealer check the vehicle NOTICE ECB00812 If the multi function display indicates an error code the vehicle should be checked as soon as p...

Page 45: ...ended period of time The battery may discharge to the point that the electric starter will not have enough power to crank the engine If this should happen remove the battery and re charge it EBU31401 On Command drive knob 2WD 4WD DIFF LOCK Stop the vehicle and move the On Command drive knob to change from two wheel drive four wheel four wheel drive with differential 1 Light switch L H 1 L H L H 1 ...

Page 46: ...nd rear wheels DIFF LOCK four wheel drive with the dif ferential gear locked Power is supplied to the front and rear wheels with the differen tial gear locked Unlike standard four wheel drive all wheels turn at the same speed re gardless of traction EBU33192 Horn switch Press the switch to sound the horn EBU31412 Accelerator pedal 1 Horn switch 1 Accelerator pedal 1 1 UB5F7AE0 book Page 12 Tuesday...

Page 47: ...le EBU34751 Parking brake lever Set the parking brake to help keep the vehicle from moving while parked To set the parking brake pull the parking brake lever rearward completely To release the parking brake pull rearward on the lever and press the release button and then push the lever all the way forward TIP Spring tension helps return the lever to the released position 1 Brake pedal 1 1 Parking ...

Page 48: ...is used to shift the transmission into the low high neutral and reverse positions See page 6 3 EBU31450 Fuel tank cap To open Remove the fuel tank cap by turning it coun terclockwise To close Install the fuel tank cap by turning it clock wise 1 Drive select lever 1 1 Fuel tank cap 1 UB5F7AE0 book Page 14 Tuesday March 28 2017 12 02 PM ...

Page 49: ...e the seat cush ion by pulling it up from the front To install a seat cushion insert the hooks on the rear of the seat cushion under the seat frame and then insert the projection on the front of the cushion into the grommet by pushing down Make sure the seats are prop erly secured before starting off WARNING A loose seat could cause the operator to lose control or cause the operator or pas sengers...

Page 50: ...preference Adjust the driver seat position as follows 1 Remove the driver seat cushion See the previous section Seats 2 Remove the bolts 3 Move the seat frame to the desired posi tion and align the bolt holes in the seat frame with the bolt holes in the vehicle frame 1 Bolt 1 1 UB5F7AE0 book Page 16 Tuesday March 28 2017 12 02 PM ...

Page 51: ...s properly while rid ing in the vehicle See page 7 5 TIP If the vehicle is driven without the driver seat belt fastened a buzzer will sound If the vehicle is driven without the driver seat belt fastened engine power will be lim ited Tightening torque Driver seat bolt 23 N m 2 3 kgf m 17 lb ft UB5F7AE0 book Page 17 Tuesday March 28 2017 12 02 PM ...

Page 52: ...ppropriate cushioning material EBU37190 Storage compartments There are storage compartments located in the dashboard and under the right passenger seat To access an underseat storage com partment remove the seat cushion See page 4 15 When storing any documents in the storage compartments be sure to wrap them in a plastic bag so that they will not get wet When washing the vehicle be careful not to ...

Page 53: ...Cup holders Be sure to tightly close the cap of any plastic bottle before placing it in a cup holder Some plastic bottles may not fit into the cup holders depending on their size and shape WARNING EWB03240 Never ride with any open or glass con tainers in the cup holders otherwise the contents may spill and the glass contain 1 Storage compartment 1 1 Storage compartment 1 UB5F7AE0 book Page 19 Tues...

Page 54: ... and possibly injure people in the vehicle during sudden braking or an ac cident EBU31530 Cargo bed WARNING EWB03250 Never carry passengers in the cargo bed Do not exceed the specified maximum load limits Heavier cargo could cause loss of control because of improper weight balance There are four cargo hooks in the cargo bed 1 Cup holder 1 1 1 Tailgate 2 Cargo hook 3 Cargo bed 1 3 2 2 UB5F7AE0 book...

Page 55: ...Unhook the latches and then lower the tail gate To close Lift the tailgate to the original position and then hook the latches Lifting and lowering the cargo bed To lift Pull up the cargo bed release lever on the left or right side of the vehicle and then slowly lift up the cargo bed until it stops Maximum load limit 272 0 kg 600 lb 1 Tailgate 2 Latch 2 1 1 Cargo bed release lever 1 UB5F7AE0 book P...

Page 56: ...th or attempt to open the cylinder assemblies Do not subject the shock absorber as semblies to an open flame or other high heat source This may cause the unit to explode due to excessive gas pressure Do not deform or damage the cylinders in any way Cylinder damage will result in poor damping performance Do not dispose of a damaged or worn out shock absorber assembly yourself Take the shock absorbe...

Page 57: ...r smartphone charger can be used when the engine is running and the headlights are off 1 Start the engine See page 6 2 2 Turn the headlights off See page 4 11 1 Trailer hitch bracket 2 Receiver 2 1 1 Auxiliary DC jack cap 2 Auxiliary DC jack Auxiliary DC jack maximum capacity 10 A 120 W 2 1 UB5F7AE0 book Page 23 Tuesday March 28 2017 12 02 PM ...

Page 58: ...is not being used cover it with the cap NOTICE ECB02250 Do not use accessories requiring more than the stated maximum capacity Do ing so may overload the circuit and cau se the fuse to blow If accessories are used without the en gine running the battery may discharge Do not use an automotive cigarette light er or other accessories with a plug that gets hot because the jack can be dam aged UB5F7AE0...

Page 59: ...vehicle if you find any problem If a problem can not be corrected by the procedures provided in this manual have the vehicle inspected by a Yamaha dealer Before using this vehicle check the following points ITEM ROUTINE PAGE Brakes Check operation free play fluid level and fluid leakage Fill with DOT 4 brake fluid if necessary 5 3 8 33 8 38 Parking brake Check for proper operation condition and fr...

Page 60: ...ion and belt wear 5 7 Passenger handhold Check for stability and proper fastening 5 7 7 8 Steering Check for proper operation 5 7 Fittings and fasteners Check all fittings and fasteners 5 8 Instruments lights and switches Check operation and correct if necessary 5 8 8 50 8 52 8 53 Wheels and tires Check tire pressure and for wear and damage 5 8 8 41 8 42 Axle boots Check for damage 8 22 ITEM ROUTI...

Page 61: ...page 8 35 Brake fluid leakage Check to see if any brake fluid is leaking out of the pipe joints or the brake fluid reservoir Apply the brakes firmly for one minute If there is any leakage have the vehicle inspected by a Yamaha dealer Brake operation Check the operation of the brakes at the start of every drive Test the brakes at slow speed after starting out to make sure they are work ing properly...

Page 62: ...ed fuel immediately 4 Be sure the fuel tank cap is closed se curely WARNING EWB02532 Gasoline is poisonous and can cause inju ry or death Handle gasoline with care Never siphon gasoline by mouth If you should swallow some gasoline or inhale a lot of gasoline vapor or get some gasoline in your eyes see your doctor immediately If gasoline spills on your skin wash with soap and water If gasoline spil...

Page 63: ...nozzle in contact with container inlet when fill ing WARNING Never refill a fuel container in the bed of any vehicle Fire may result from a build up of static electricity The discharge of this build up while refueling can cause a spark and ignite the gasoline EWB03270 EBU31750 Engine oil Make sure the engine oil is at the specified level Add oil as necessary See page 8 11 Recommended fuel Regular ...

Page 64: ...el is satisfactory if it is be tween the minimum and maximum level marks on the coolant reservoir If the coolant level is at or below the minimum level mark add additional coolant to bring the level up to maximum level mark If coolant is not avail able add distilled water Change the coolant every two years See page 8 21 NOTICE ECB02120 Hard water or salt water is harmful to the engine You may use ...

Page 65: ...ud that could affect operation Have a Yamaha dealer repair as necessary for proper operation A crash can damage the restraint systems in your vehicle A damaged restraint system may not properly protect the person using it resulting in serious injury or death in a crash To help make sure your restraint systems are working properly after a crash have them in spected and any necessary replacements ma...

Page 66: ...trol cables can freeze in cold weather and you could be unable to control the vehicle EWB03280 EBU33053 Tires Check tire pressure regularly to make sure it is at the recommended specifications Also check for wear and damage Tire pressure Use the tire pressure gauge to check and ad just tire pressures when the tires are cold Tire pressures must be equal on both sides WARNING Operation of this vehic...

Page 67: ...0 750 kgf cm 11 psi Rear Recommended 100 0 kPa 1 000 kgf cm 15 psi Front Minimum 70 0 kPa 0 700 kgf cm 10 psi Rear Minimum 95 0 kPa 0 950 kgf cm 14 psi Vehicle load of 300 kg maximum 661 lb maximum Front Recommended 75 0 kPa 0 750 kgf cm 11 psi Rear Recommended 125 0 kPa 1 250 kgf cm 18 psi Front Minimum 70 0 kPa 0 700 kgf cm 10 psi Rear Minimum 120 0 kPa 1 200 kgf cm 17 psi Maximum vehicle load 4...

Page 68: ...5 10 5 1 Tire wear limit 1 UB5F7AE0 book Page 10 Tuesday March 28 2017 12 02 PM ...

Page 69: ... parts in the engine wear and polish them selves to achieve the correct operating clear ances During this period prolonged full throttle op eration or any condition that might result in excessive engine heating must be avoided However momentary 2 3 seconds maxi mum full throttle operation under load does not harm the engine Each full throttle acceleration sequence should be followed with a substan...

Page 70: ...n the neutral indicator light should come on If the neutral indi cator light does not come on ask a Yamaha dealer to inspect the electric circuit The engine can be started in any gear if the brake pedal is applied However it is recommended to shift into neutral before starting the engine 4 With your foot off the accelerator pedal start the engine by turning the key to start If the engine fails to ...

Page 71: ...dle speed Damage to the engine or drive train may occur Shifting neutral to high and high to low 1 Stop the vehicle and take your foot off the accelerator pedal 2 Apply the brake pedal then shift by mov ing the drive select lever along the shift guide Make sure that the drive select le ver is completely shifted into position 3 Release the parking brake if applied 4 Release the brake pedal and pres...

Page 72: ... gui de When in reverse the reverse indicator light should be on If the light does not come on ask a Yamaha dealer to in spect the reverse indicator light electri cal circuit Due to the synchronizing mechanism in the engine the light may not come on until the vehicle starts moving 4 Release the parking brake if applied 5 Check behind the vehicle for people or obstacles and then release the brake p...

Page 73: ...The different drive indicators and the differential gear lock indicator light DIFF LOCK come on as follows Knob position Indication Drive mode No indicator light 2WD two wheel drive Power is supplied to the rear wheels 4WD four wheel drive Power is supplied to the rear and front wheels DIFF LOCK four wheel drive with the differential gear locked Power is supplied to the rear and front wheels and t...

Page 74: ...ator light are flashing turning the steering wheel back and forth will help the differential gear lock to engage or disengage Driving with the differential gear not properly engaged or disengaged e g when the indicator and indicator light are flashing will cause the vehicle speed to be limited until the differential gear is completely engaged or disengaged UB5F7AE0 book Page 6 Tuesday March 28 201...

Page 75: ... overturn or other accident Do not exceed the Maximum Loading Limits for the vehicle see MAXIMUM LOADING LIMIT in this section and ve hicle labeling Keep weight in the cargo bed centered side to side and as low and as far for ward as possible Top heavy loads in crease the risk of overturn Be sure cargo is secured a loose load could change handling unexpectedly or strike occupants Do not exceed the...

Page 76: ...w gear whenever you are carrying heavier loads or when towing a trailer WARNING EWB03320 Carrying loads or towing a trailer can in crease the risk of loss of control an over turn or other accident To reduce the risk of an accident Reduce speed operate in low gear only and allow more room to stop A heavier vehicle takes longer to stop Avoid hills and rough terrain Choose terrain carefully Use extre...

Page 77: ...ions for that product and only attach to the hitch or hitch bracket of the Viking WARNING Improperly pulling can cause serious injury or death Never ex ceed the pulling load limit of the Viking Avoid pulling on inclines EWB03330 Pulling objects on the ground can be more hazardous than pulling a trailer It may be dif ficult to predict how the load will affect vehicle operation That effect could als...

Page 78: ...EBU33312 KNOW YOUR VEHICLE This off road vehicle will handle and maneu ver differently from cars ATVs go carts golf cars and grounds keeping vehicles The Viking has higher ground clearance and other features to handle rugged terrain and as a result can overturn in situations where some vehicles may not This would include vehicles made primarily for pavement roads im proved paths or grounds keeping...

Page 79: ...or older with a valid motor ve hicle license Check country laws for mini mum age requirements The driver must be able to place both feet flat on the floorboard while seated upright with his her back against the backrest Do not drive after using drugs or alcohol Remove the ignition key when the vehicle is not in use to prevent unauthorized use of the machine Parents Many countries have implemented ...

Page 80: ...the passenger handhold Allow only two passengers in the vehicle and only in the designated passenger seats Do not carry any other passengers Do not carry passengers in the cargo bed Do not allow someone to ride as a passen ger who has been using drugs or alcohol Do not allow children who need child safety seats or booster seats in the Viking The seat belt is not designed to restrain auto motive ch...

Page 81: ...rk together and when properly used these features will help protect the occupants in the event of an acci dent If these features are not used properly they can cause injury 1 Seat belt 2 Shoulder bolster 3 Door 2 3 1 1 1 Door 2 Shoulder bolster 3 Passenger handhold 2 1 3 UB5F7AE0 book Page 4 Tuesday March 28 2017 12 02 PM ...

Page 82: ...ad outside of the vehicle can be crushed by the vehicle cage frame Seat belts Seat belts should be worn by the driver and passengers The driver must be sure that the passengers are belted before driving Be sure that each occupant s seat belt latch plate is inserted into the appropriate buckle Be sure the seat belt is not twisted is close fitting across the hips and chest and is latched securely Do...

Page 83: ...ments made as soon as possible To wear the seat belt properly do the follow ing 1 Hold the latch plate as you pull the belt across your lap and chest Make sure the belt is not twisted and is not caught on any portion of the vehicle your clothing or any equipment you are carrying 2 If the latch plate is not positioned in the correct location along the seat belt squeeze the latch plate ends together...

Page 84: ...ition the shoulder belt over your shoulder and across your chest The shoulder belt should fit against your chest If it is loose pull the belt out all the way and then let it retract 6 Check if the seat belt shoulder position suits the size of the driver and passen gers To lower the belt insert the belt into the seat belt height adjuster slot as shown To raise the belt remove the belt from the heig...

Page 85: ...re operation Do not place your arm or hand on the door during operation Your hand or arm may be struck by objects or crushed against outside objects or the ground during a rollover Passenger handhold The passenger handhold is provided to grip during operation to maintain proper position and balance Holding onto the handhold helps to reduce the likelihood that the pas sengers put a hand outside the...

Page 86: ...e operating the vehicle Adjusting the handhold position The handhold can be adjusted to one of three positions to suit the passengers preference Adjust the handhold position as follows 1 Remove the locking pins 1 Passenger handhold 2 Locking pin 1 2 UB5F7AE0 book Page 9 Tuesday March 28 2017 12 02 PM ...

Page 87: ...operly secured before starting off Seat and shoulder bolsters The seats and shoulder bolsters are designed to help keep you in the vehicle Do not put your hand or arm on or outside of the shoul der bolster during operation Your hand or arm may be struck by objects or crushed against outside objects or the ground during a rollover 1 Handhold bar 2 Handhold support 2 1 1 Wire loop 1 UB5F7AE0 book Pa...

Page 88: ...our palms on the out side of the steering wheel Similar to other off road vehicles if the Viking hits a deep rut or large obstacle the steering wheel could brief ly jerk in one direction or back and forth as the tires and vehicle respond to the obstacle This quick motion could injure your thumbs or wrist if your thumbs or hand s are inside the steering wheel Grip the steering wheel so that your th...

Page 89: ...gers should wear the following to reduce risk of injury in an acci dent CORRECT GRIP EXAMPLE INCORRECT GRIP EXAMPLE 1 Approved motorcycle helmet 2 Eye protection 3 Long sleeved shirt or jacket 4 Gloves 5 Long pants 6 Over the ankle boots 1 2 3 4 5 6 UB5F7AE0 book Page 12 Tuesday March 28 2017 12 02 PM ...

Page 90: ...ent or injury Eye protection such as a face shield or goggles may reduce the risk of foreign material getting in your eyes and help prevent loss of vision Practice for new Yamaha Viking users You should become familiar with the perfor mance characteristics of the vehicle in a lar ge flat area that is free of obstacles and other vehicles Practice controlling the accelerator pedal brakes steering an...

Page 91: ...urns turning the steering wheel too far or too fast can result in loss of control or a rollover Slow down before entering turns When making tight turns from a stand still or at slow speeds avoid sudden or hard acceleration Driving aggressively or making abrupt maneuvers even on flat open areas can cause side rollovers Avoid sideways slid ing skidding or back wheel sliding and nev er do donuts If y...

Page 92: ...d smoothly The centrifugal clutch will engage and the vehicle will begin to accelerate Avoid higher speeds and sudden or hard ac celeration until you are thoroughly familiar with the operation of your vehicle Avoid sud den or hard acceleration in any turn Braking When slowing down or stopping take your foot off the accelerator pedal and press the brake pedal smoothly Improper use of the brakes can...

Page 93: ... to try to stop the vehicle Parking on a flat area When parking on a flat area stop the engine and shift the drive select lever into the neutral position Apply the parking brake to help pre vent the vehicle from rolling Parking on a slope The parking brake acts only on the rear wheels when in 2WD For the parking brake to take effect on all four wheels shift to DIFF LOCK before stopping the engine ...

Page 94: ...ocks bumps or holes without enough time to react To avoid loss of control or rollover always be alert to changing surfaces or terrain when operating the vehicle Your Yamaha Viking has higher ground clear ance and other features to handle rugged ter rain and as a result can overturn in situations where some vehicles may not Abrupt ma neuvers or aggressive driving can cause loss of control including...

Page 95: ...increases your risk of roll over Practice first on gentle slopes before at tempting steeper hills Always check the terrain carefully before attempting any hill To climb a hill you need traction momentum and steady throttle For more traction and control for climbing steeper and or rougher slopes shift into low gear and select 4WD or DIFF LOCK Travel fast enough to main tain momentum but not so fast...

Page 96: ...f the brakes which could cause the vehicle to slide If you are sliding or skidding try to steer in the direction the vehicle is sliding to regain con trol For example if you feel the back of the vehicle start to slide to your right steer to the right If you must turn on the hill to avoid an obsta cle do so slowly and carefully If the vehicle starts to tip immediately steer in the downhill directio...

Page 97: ...f drowning or other injuries use care when crossing through water Wet brakes may have reduced effectiveness After leaving the water test your brakes If necessary apply the brakes several times to let friction dry out the linings NOTICE ECB02170 After driving your vehicle in water be sure to drain the trapped water by removing the check hoses at the bottom of the air filter case and air duct and th...

Page 98: ...stopped To reduce the risk of fire during operation or after leaving the vehicle do not let brush grass and other materials collect under the vehicle near the muffler or exhaust pipe or next to other hot parts Check under the vehicle after operating in areas where combustible materials may have collected Do not idle or park the vehicle in long dry grass or other dry ground cover Encountering obsta...

Page 99: ...tion about your ability to maneuver safely over the obstacle you should turn around if the ground is flat and you have the room or back up until you find a less difficult path UB5F7AE0 book Page 22 Tuesday March 28 2017 12 02 PM ...

Page 100: ...hile using the ve hicle If you are not familiar with vehicle service have a Yamaha dealer perform the service WARNING EWB02563 Turn off the engine when performing main tenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while servicing can lead to eye injury burns fire o...

Page 101: ...ervice information included in this man ual is intended to provide you the owner with the necessary information for completing your own preventive maintenance and minor repairs The tools provided in the owner s tool kit are sufficient for this purpose except that a torque wrench is also necessary to properly tighten nuts and bolts 1 Owner s manual 1 1 Owner s tool kit 2 Tire pressure gauge 1 2 UB5...

Page 102: ... have a torque wrench available during a service operation requiring one take your vehicle to a Yamaha dealer to check the torque settings and adjust them as neces sary UB5F7AE0 book Page 3 Tuesday March 28 2017 12 02 PM ...

Page 103: ...mes first month 1 3 6 6 12 km mi 320 200 1200 750 2400 1500 2400 1500 4800 3000 hours 20 75 150 150 300 1 Fuel line Check fuel hose for cracks or damage Replace if necessary 2 Valves Check valve clearance Adjust if necessary 3 Spark plug Check condition Adjust gap and clean Replace if necessary 4 Breather system Check breather hose for cracks or damage Replace if necessary 5 Exhaust system Check f...

Page 104: ...ose for damage Replace any damaged parts if necessary 7 Spark arrester Clean NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1200 750 2400 1500 2400 1500 4800 3000 hours 20 75 150 150 300 UB5F7AE0 book Page 5 Tuesday March 28 2017 12 02 PM ...

Page 105: ...essary Every 20 40 hours more often in wet or dusty areas 3 Engine oil Change warm engine before draining 4 Engine oil filter cartridge Replace 5 Final gear oil Dif ferential gear oil Check oil level and for leakage Change 6 Front brake Check operation brake pad wear fluid leak age see page 8 8 Correct if necessary Replace pads if worn to the limit 7 Rear brake Check operation brake pad wear fluid...

Page 106: ...bearings Check bearing assemblies for loose ness damage Replace if damaged 14 Front and rear suspension Check operation and for oil leakage Correct if necessary 15 Steering system Check operation and for looseness Replace if damaged Check toe in Adjust if necessary 16 Stabilizer bushes Check for cracks or other damage and re place if necessary NO ITEM ROUTINE INITIAL EVERY Whichev er comes first m...

Page 107: ...se 18 Drive shaft uni versal joint Lubricate with lithium soap based grease 19 Engine mount Check for cracks or damage Check bolt tightness 20 Front and rear axle boots Check for cracks or other damage and re place if necessary 21 Fittings and fas teners Check all chassis fittings and fasteners Correct if necessary NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200...

Page 108: ...s replace the internal components of the brake master cylinder and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged UB5F7AE0 book Page 9 Tuesday March 28 2017 12 02 PM ...

Page 109: ...340 Hood To remove 1 Pull the tab on each hood lock up and then turn the hood locks 1 4 turn clock wise 2 Remove the hood 1 Tab 1 1 Tab 2 Hood lock 1 Hood 1 2 1 UB5F7AE0 book Page 10 Tuesday March 28 2017 12 02 PM ...

Page 110: ...efore each operation In addition change the oil and the oil filter car tridge at the intervals specified in the periodic maintenance and lubrication chart To check the engine oil level 1 Park the vehicle on a level surface 2 Check the engine oil level on a cold en gine TIP If the engine was started before checking the oil level be sure to warm up the engine suffi ciently and then wait at least 10 ...

Page 111: ... level marks 6 If the engine oil is at or below the mini mum level mark remove the right rear panel by removing the quick fastener screws and bolts and then add sufficient oil of the recommended type to raise it to the correct level 1 Engine oil dipstick 1 1 Maximum level mark 2 Minimum level mark 3 Oil filler hole 1 2 3 UB5F7AE0 book Page 12 Tuesday March 28 2017 12 02 PM ...

Page 112: ...l minutes and then turn it off 3 Lift the cargo bed up See page 4 21 for cargo bed lifting and lowering proce dures 4 Remove the right rear panel by removing the quick fastener screws and bolts 5 Place an oil pan under the engine to col lect the used oil and then remove the dipstick 6 Remove the engine oil drain bolt and its gasket to drain the oil from the crank case 1 Right rear panel 2 Quick fa...

Page 113: ...tridge If the O ring remains attached to the crankcase oil leakage may occur TIP An oil filter wrench is available from a Yamaha dealer 8 Apply a light coat of clean engine oil to the O ring of the new oil filter cartridge TIP Make sure that the O ring is properly seated 1 Engine oil drain bolt 2 Gasket 1 2 1 Oil filter cartridge 2 Oil filter wrench 2 1 UB5F7AE0 book Page 14 Tuesday March 28 2017 ...

Page 114: ...t and then tighten the bolt to the specified torque 11 Refill with the specified amount of recom mended engine oil and then insert the dipstick completely into the oil filler hole 1 O ring Tightening torque Oil filter cartridge 17 N m 1 7 kgf m 13 lb ft 1 1 Torque wrench Tightening torque Engine oil drain bolt 30 N m 3 0 kgf m 22 lb ft 1 UB5F7AE0 book Page 15 Tuesday March 28 2017 12 02 PM ...

Page 115: ...ge If oil is leaking immediately turn the engine off and check for the cause 13 Turn the engine off wait at least 10 minu tes and then check the oil level and cor rect it if necessary 14 Install the right rear panel by installing the bolts and the quick fastener screws 15 Lower the cargo bed EBU36050 Final gear oil Check the oil level and change the final gear oil at the intervals specified in the...

Page 116: ...et for damage and re place it if necessary 5 Install the oil filler bolt and its gasket and then tighten the bolt to the specified torque Changing the final gear oil 1 Park the vehicle on a level surface 2 Place an oil pan under the final gear case to collect the used oil 3 Remove the final gear oil filler bolt the fi nal gear oil drain bolt and their gasket to drain the oil 1 Final gear oil 2 Gas...

Page 117: ...ay be used instead 6 Check the oil filler bolt gasket for dam age and replace it if necessary 7 Install the oil filler bolt and its gasket and then tighten the bolt to the specified torque 8 Check for oil leakage If oil leakage is found check for the cause 1 Final gear oil drain bolt 2 Gasket Tightening torque Final gear oil drain bolt 22 N m 2 2 kgf m 16 lb ft 2 1 Recommended oil SAE 80 API GL 4 ...

Page 118: ...t should be up to the brim of the filler hole 3 If the level is low add sufficient oil of the recommended type to raise it to the specified level NOTICE Be sure no for eign material enters the differential gear case ECB00412 4 Check the gasket for damage and re place it if necessary 5 Install the differential gear oil filler bolt and its gasket and then tighten the bolt to the specified torque 1 D...

Page 119: ...ial gear case with the recommended oil NOTICE Be sure no foreign material enters the differential gear case ECB00412 TIP GL 4 is a quality and additive rating GL 5 rated hypoid gear oils may also be used If desired an SAE 80W 90 hypoid gear oil may be used instead Tightening torque Differential gear oil filler bolt 23 N m 2 3 kgf m 17 lb ft 1 Differential gear oil drain bolt 2 Gasket 1 2 Tightenin...

Page 120: ...icle on a level surface 2 Check the coolant level in the coolant reservoir when the engine is cold as the coolant level varies with engine tempera ture TIP The coolant should be between the minimum and maximum level marks 3 If the coolant is at or below the minimum level mark remove the coolant reservoir cap add coolant to the maximum level mark install the reservoir cap Tightening torque Differen...

Page 121: ...n is automatically switched on or off according to the coolant temperature in the radiator NOTICE ECB02260 Mix antifreeze with distilled water only However if distilled water is not available soft water may be used for refilling If your vehicle overheats see page 8 57 for instructions EBU32400 Axle boots Check the axle boots for holes or tears If any damage is found have them replaced by a Yamaha ...

Page 122: ...age 4 21 for cargo bed lifting and lowering proce dures 2 Remove the spark plug cap 3 Use the spark plug wrench in the tool kit to remove the spark plug as shown 1 Rear axle boot 1 1 1 Spark plug cap 1 Spark plug wrench 1 1 UB5F7AE0 book Page 23 Tuesday March 28 2017 12 02 PM ...

Page 123: ...es ex cessive or if carbon and other deposits are excessive you should replace the spark plug with the specified plug Measure the spark plug gap with a wire thick ness gauge and if necessary adjust the gap to specification Installation 1 Clean the surface of the spark plug gas ket and its mating surface and then wipe off any grime from the spark plug threads 2 Install the spark plug and tighten it...

Page 124: ...check the air filter element rubber joint to the throttle body and manifold fittings for an airtight seal Tighten all fittings securely to avoid the possibility of unfiltered air entering the engine NOTICE ECB02270 Never operate the engine with the air filter element removed Doing so would allow unfiltered air to enter causing rapid en gine wear and possible engine damage Additionally the fuel inj...

Page 125: ...ve the air filter case cover by un hooking the snap holders and then rotat ing the cover up and pulling it away from the pivot holders in the back 1 Rubber damper 2 Bolt 1 2 2 1 Quick fastener screw 2 Cover A 3 Cover B 2 3 1 UB5F7AE0 book Page 26 Tuesday March 28 2017 12 02 PM ...

Page 126: ... 6 While pushing the projections on the air filter frame inward remove the air filter el ement holder 1 Snap holder 2 Air filter case cover 3 Pivot holder 2 3 3 1 1 1 Air filter element 1 UB5F7AE0 book Page 27 Tuesday March 28 2017 12 02 PM ...

Page 127: ...ean the air fil ter element can cause a fire or explo sion which could lead to serious injury EWB03360 9 Squeeze the excess solvent out of the sponge material NOTICE Do not twist the sponge material when squeezing it ECB00442 1 Air filter element holder 2 Projection 1 2 1 Air filter element holder 2 Sponge material 3 Air filter frame 3 2 1 UB5F7AE0 book Page 28 Tuesday March 28 2017 12 02 PM ...

Page 128: ...horoughly apply Yamaha foam air filter oil or other quality liquid foam air filter oil not spray type to the sponge material The sponge material should be wet but not dripping 14 Pull the sponge material over its frame 15 Install the air filter element holder 16 Install the air filter element 17 Install the air filter case cover by fitting the pivot holders onto the projections on the air filter c...

Page 129: ...all the seat by installing the bolts and then tighten the bolts to the specified torque 20 Place the rubber damper in the original position and then install the center seat cushion 1 Cover A 1 1 Cover B Tightening torque Center seat bolt 23 N m 2 3 kgf m 17 lb ft 1 UB5F7AE0 book Page 30 Tuesday March 28 2017 12 02 PM ...

Page 130: ...er case EBU32441 V belt case drain plug The V belt case drain plug is located under the cargo bed See page 4 21 for cargo bed lifting and lowering procedures After operating in water deep enough to allow water to enter the V belt case remove the drain plug to drain any water from the case If water drains from the V belt case after re moving the drain plug have a Yamaha dealer inspect the vehicle a...

Page 131: ...t start the engine while cleaning the ex haust system 1 Remove the tailpipe bolts 2 Remove the tailpipe by pulling it out of the muffler and then remove the gasket 3 Tap the tailpipe lightly and then use a wire brush to remove any carbon depos its from the spark arrester portion of the tailpipe and inside of the tailpipe housing 1 V belt case drain plug 1 1 Tailpipe bolt 1 1 UB5F7AE0 book Page 32 ...

Page 132: ...st be adjusted regularly This adjust ment however should be left to a professional Yamaha service technician EBU32470 Brakes Replacement of brake components requires professional knowledge Brake service should be performed by a Yamaha dealer WARNING EWB02572 Operating with improperly serviced or ad justed brakes could lead to a loss in brak ing ability and an accident 1 Gasket 2 Spark arrester 3 T...

Page 133: ...r replace the brake pads as a set The wheels need to be removed to check the brake pads See pages 8 41 8 42 for wheel removal and installation procedures EBU32490 Checking the parking brake pads Each brake pad is provided with a wear indi cator groove which allows you to check the brake pad wear without having to disassem ble the brake If a brake pad has worn to the point that the wear indicator g...

Page 134: ...r level Replenish the brake fluid if necessary WARNING EWB02721 Improper maintenance can result in loss of braking ability Observe these precau tions Insufficient brake fluid may allow air to enter the brake system reducing brak ing performance 1 Brake pad wear indicator groove 1 1 Minimum level mark Specified brake fluid DOT 4 1 UB5F7AE0 book Page 35 Tuesday March 28 2017 12 02 PM ...

Page 135: ...n up spilled fluid immediately As the brake pads wear it is normal for the brake fluid level to gradually go down A low brake fluid level may indicate worn brake pads and or brake system leakage therefore be sure to check the brake pads for wear and the brake system for leakage If the brake fluid level goes down suddenly have a Yamaha dealer check and repair the vehicle before any further operatio...

Page 136: ...e a Yamaha dealer check the brake system if necessary EBU32540 Parking brake lever free play adjust ment Periodically check the parking brake lever free play and adjust it if necessary 1 Shift the drive select lever into low gear L 2 Check the parking brake lever free play The maximum free play is equal to one click of the parking brake lever If neces sary adjust the free play as follows 3 Release...

Page 137: ... is activated by the brake pedal is properly adjusted when the brake light comes on just before braking takes effect If necessary adjust the brake light switch as follows Turn the adjusting nut while holding the brake light switch in place To make the brake light come on earlier turn the adjusting nut in di rection a To make the brake light come on later turn the adjusting nut in direction b 1 Rub...

Page 138: ...s do not operate smoothly ask a Yamaha dealer to re place them EBU32570 Brake pedal and accelerator pedal lu brication Lubricate the pivoting parts EBU32582 Checking the stabilizer bushes The stabilizer bushes must be checked for cracks or damage at the intervals specified in the periodic maintenance and lubrication chart Have a Yamaha dealer replace the stabilizer bushes if necessary Recommended ...

Page 139: ...ht Lubricate the knuckle upper and lower pivots with a grease gun EBU32600 Steering shaft lubrication Lubricate the pivot points Recommended lubricant Lithium soap based grease Recommended lubricant Lithium soap based grease UB5F7AE0 book Page 40 Tuesday March 28 2017 12 02 PM ...

Page 140: ... the same size and type of tires recommended in this owner s manual The tires that came with your Yamaha Viking were designed to match the performance capabili ties and to provide the best combination of handling braking and comfort It is best to replace all four tires at the same time If that is not possible you must replace the tires in 1 Wheel nut 1 1 UB5F7AE0 book Page 41 Tuesday March 28 2017...

Page 141: ... Corporation of America for this model EBU33031 Wheel installation 1 Install the wheel and the nuts TIP For YXM70VPXJ be sure to install the nuts with their tapered side towards the wheel YXM70VPXJ 2 Lower the vehicle so that the wheel is on the ground 3 Tighten the wheel nuts in a crisscross pattern to the specified torque Front tire Size 25 x 8 12NHS Manufacturer model MAXXIS MU09 Rear tire Size...

Page 142: ... re charge it as soon as possible WARNING EWB03410 Avoid battery contact with skin eyes or clothing Shield eyes when working near batteries Keep out of reach of children You could be poisoned or severely burned by the sulfuric acid in battery electrolyte In case of accidental contact with battery electrolyte EXTERNAL Flush with water INTERNAL Drink large quantities of water or milk Follow with mil...

Page 143: ... to off 2 Remove the hood See page 8 10 3 Remove the air intake duct panel by re moving the quick fastener screws 4 Disconnect the negative battery lead first then the positive battery lead NOTICE When removing the battery the main switch must be off and the negative lead must be disconnected before the positive lead ECB01002 1 Quick fastener screw 2 Air intake duct panel 2 1 UB5F7AE0 book Page 44...

Page 144: ...ith optional electrical accesso ries NOTICE ECB00933 To charge a VRLA valve regulated lead acid battery a special battery charger is required Using a conventional battery charger will damage the battery To store the battery If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place If the battery will be stored for more than two...

Page 145: ...ry bands 3 Connect the positive battery lead by in stalling its bolt and cover then connect the negative battery lead NOTICE When installing the battery the main switch must be off and the positive lead must be connected before the negative lead ECB01111 4 Install the air intake duct panel by install ing the quick fastener screws 5 Install the hood TIP Make sure the battery leads are installed as ...

Page 146: ... not reverse the polarity of the jumper cables when connecting to the batteries 1 Turn the key to off 2 Remove the hood See page 8 10 3 Using a charged 12 volt battery connect the positive lead of the jumper cable to the positive terminal of the battery in the vehicle and the other end of the positive lead to the positive terminal of the charged battery 4 Connect the negative lead of the jumper ca...

Page 147: ...e charged battery and the battery in the vehicle 7 Install the hood EBU32661 Fuse replacement The fuses are located under the hood If an electrical problem is suspected check the fuses and replace if necessary General layout 1 Jumper cable negative lead 1 1 Fuse box 2 Main fuse 3 EPS fuse 4 Fuel injection system fuse 5 Fuel injection system spare fuse 1 3 2 4 5 UB5F7AE0 book Page 48 Tuesday March ...

Page 148: ...RNING Always use a fuse of the specified amperage Never use any material in place of the proper fuse Using an improper fuse can cause damage to the electrical system and may lead to a fire EWB03440 1 Backup fuse BACK UP for clock 2 Ignition fuse IGNITION 3 Four wheel drive motor fuse DIFF 4 Auxiliary DC jack fuse TERMINAL 5 Signaling system fuse SIGNAL 6 Headlight fuse HEAD 7 Spare fuse 8 Radiator...

Page 149: ...eplace it as fol lows 1 Remove the cover at the rear of the head light by pulling it off 2 Remove the headlight bulb cover by pull ing it off Specified fuses Main fuse 40 0 A Fuel injection system fuse 10 0 A Headlight fuse 15 0 A Ignition fuse 10 0 A Auxiliary DC jack fuse 10 0 A Signaling system fuse 10 0 A Four wheel drive motor fuse 10 0 A Radiator fan motor fuse 25 0 A Backup fuse 10 0 A EPS ...

Page 150: ...ace a new headlight bulb into position and then secure it with the bulb holder NOTICE Do not touch the glass part of the bulb Oil from your fingers or other contamination will adversely affect the transparency of the glass luminosity of the bulb and bulb life Thoroughly 1 Headlight bulb cover 1 Headlight coupler 1 1 1 Headlight bulb holder 1 UB5F7AE0 book Page 51 Tuesday March 28 2017 12 02 PM ...

Page 151: ...ulb holder and seated properly ECB02210 9 Adjust the headlight beam if necessary EBU32681 Headlight beam adjustment NOTICE ECB00691 It is advisable to have a Yamaha dealer make this adjustment To raise the beam turn the headlight beam adjusting screw in direction a To lower the beam turn the headlight beam adjusting screw in direction b 1 Do not touch the glass part of the bulb 1 1 Headlight beam ...

Page 152: ...A if replacing the left tail brake light bulb or panel B if replac ing the right tail brake light bulb by re moving the quick fastener screws nuts and bolts 1 Panel A 1 1 Panel B 1 Quick fastener screw 2 Panel front bolt and panel nut 3 Panel rear bolt 4 Panel A 1 3 4 2 1 UB5F7AE0 book Page 53 Tuesday March 28 2017 12 02 PM ...

Page 153: ... the panel nuts and the panel rear bolt to the specified torques EBU32700 Troubleshooting Although Yamaha vehicles receive an inspec tion before shipment from the factory trouble may occur during operation Any problem in the fuel compression or ignition systems can cause poor starting and loss of power The troubleshooting chart describes a quick easy procedure for making checks If your vehicle req...

Page 154: ...y are often inferior Consequently they have a shorter service life and can lead to ex pensive repair bills WARNING EWB03450 When checking the fuel system do not smoke and make sure there are no open flames or sparks in the area including pilot lights from water heaters or furnaces Gasoline or gasoline vapors can ignite or explode causing severe injury or property damage UB5F7AE0 book Page 55 Tuesd...

Page 155: ...amaha dealer check the vehicle Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The battery is good Dry Wet Operate the ele...

Page 156: ...ommended coolant as soon as possible The engine will tend to overheat if the radiator is caked with mud or if air was not properly bled from the cooling system Wait until the engine has cooled Check the coolant level in the coolant reservoir and or radiator Level is OK Level is low check the cooling system for leakage No leakage Leakage Ask a Yamaha dealer to inspect and repair the cooling system ...

Page 157: ...rakes several times at slow speeds to let friction dry the brakes Wet brakes may have reduced stopping ability in creasing the chance of an accident EWB03471 NOTICE Excessive water pres sure may cause water seepage and deterioration of wheel bearings brakes transmission seals and electri cal devices Many expensive repair bills have resulted from improper high pressure detergent applications such a...

Page 158: ...epairs before storing the vehi cle After thoroughly cleaning the vehicle prepare for storage as follows 1 Fill the fuel tank with fresh fuel and add the specified amount of Fuel Med Rx or another high quality fuel stabilizer prod uct Follow the instructions on the prod uct label Operate the vehicle for at least 5 minutes to distribute treated fuel through the fuel system 2 Remove the spark plug an...

Page 159: ...light film of oil Do not apply oil to any rubber parts or the seat covers 7 Remove the battery and charge it Store it in a dry place and recharge it once a month Do not store the battery in an ex cessively warm or cold place less than 0 C 30 F or more than 30 C 90 F Use of fuel stabilizer eliminates the need to drain the fuel system Consult a Yamaha dealer if the fuel system needs to be drained UB...

Page 160: ... YXM70VPXJ_EUR FRA GBR Uncertainty of measurement 3 0 dB A YXM70VPHJ YXM70VPXJ_EUR FRA GBR Vibration on seat EN1032 ISO5008 Will not exceed 0 5 m s YXM70VPHJ YXM70VPXJ_EUR FRA GBR Uncertainty of measurement 0 0 m s YXM70VPHJ YXM70VPXJ_EUR FRA GBR Vibration on handle EN1032 ISO5008 Will not exceed 2 5 m s YXM70VPHJ YXM70VPXJ_EUR FRA GBR Uncertainty of measurement 0 2 m s YXM70VPHJ YXM70VPXJ_EUR FRA...

Page 161: ...nt quantity Coolant reservoir up to the maximum level mark 0 28 L 0 30 US qt 0 25 Imp qt Radiator including all routes 2 74 L 2 90 US qt 2 41 Imp qt Air filter Air filter element Wet element Fuel Recommended fuel Regular unleaded gasoline only Fuel tank capacity 36 7 L 9 69 US gal 8 07 Imp gal Fuel injection Throttle body ID mark 1XD1 00 Spark plug s Manufacturer model NGK CPR7EA 9 Spark plug gap ...

Page 162: ...MU10 Loading Maximum loading limit 411 0 kg 906 lb Total weight of operator passengers cargo accessories and tongue Tire air pressure measured on cold tires Recommended Vehicle load 0 300 kg 0 661 lb Front 75 0 kPa 0 750 kgf cm 11 psi Rear 100 0 kPa 1 000 kgf cm 15 psi Vehicle load 300 kg maximum 661 lb maximum Front 75 0 kPa 0 750 kgf cm 11 psi Rear 125 0 kPa 1 250 kgf cm 18 psi Minimum Vehicle l...

Page 163: ...id DOT 4 Front suspension Type Double wishbone Spring shock absorber type Coil spring gas oil damper Wheel travel 205 mm 8 1 in Rear suspension Type Double wishbone Spring shock absorber type Coil spring gas oil damper Wheel travel 205 mm 8 1 in Electrical system Ignition system TCI Charging system AC magneto Battery Model U1 H11L Voltage capacity 12 V 28 0 Ah Headlight s Bulb type Halogen bulb Bu...

Page 164: ...otor fuse 10 0 A Radiator fan motor fuse 25 0 A EBU33221 For Europe only The figures quoted are emission levels and are not necessarily safe working levels Whilst there is a correlation between the emission and exposure levels this cannot be used reli ably to determine whether or not further pre cautions are required Factors that influence the actual level of exposure of work force in clude the ch...

Page 165: ...10 6 10 country This information however will en able the user of the machine to make a better evaluation of the hazard and risk UB5F7AE0 book Page 6 Tuesday March 28 2017 12 02 PM ...

Page 166: ...CATION NUMBER MODEL LABEL INFORMATION EBU32800 Vehicle identification number The vehicle identification number is stamped into the frame The vehicle identification number is used to identify your vehicle EBU33331 Model label The model label can be found under the driver seat Record the information on this label in the space provided This information will be needed to order spare parts from your Ya...

Page 167: ...11 2 11 1 Model label 1 UB5F7AE0 book Page 2 Tuesday March 28 2017 12 02 PM ...

Page 168: ...ential gear lock indicator light 4 3 Differential gear oil Periodic maintenance 8 19 Differential gear Pre operation check 5 7 Doors 4 15 Driver seat position 4 16 Drive select lever 4 14 Drive select lever operation and reverse driving 6 3 Drivetrain icon 4 3 E Engine break in 6 1 Engine oil and oil filter cartridge Periodic maintenance 8 11 Engine oil Pre operation check 5 5 Engine trouble warni...

Page 169: ...senger handhold Pre operation check 5 7 R Rear knuckle upper and lower pivot lubrication 8 40 Reverse indicator light 4 3 S Safety information 2 1 Seat belt indicator light 4 5 Seat belts 4 17 Seat belts Pre operation check 5 7 Seats 4 15 Spark arrester cleaning 8 32 Spark plug inspecting 8 23 Specifications 10 1 Stabilizer bushes checking 8 39 Starting the engine 6 2 Steering Pre operation check ...

Page 170: ...12 3 12 Wheel removal 8 41 UB5F7AE0 book Page 3 Tuesday March 28 2017 12 02 PM ...

Page 171: ...UB5F7AE0 book Page 4 Tuesday March 28 2017 12 02 PM ...

Page 172: ...Original instructions PRINTED IN USA 2017 03 0 3 1 CR E UB5F7AE0 book Page 1 Tuesday March 28 2017 12 02 PM ...

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