Yamaha Venture XVZ13TFS Owner'S Manual Download

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PERIODIC MAINTENANCE AND MINOR REPAIR

7-7

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Hydraulic brake and clutch systems

• After disassembling the brake or clutch master cylinders, caliper cylinders or clutch release cylinder, always change

the fluid. Regularly check the brake and clutch fluid levels and fill the reservoirs as required.

• Replace the oil seals on the inner parts of the brake or clutch master cylinders, caliper cylinders and clutch release

cylinder every two years.

• Replace the brake and clutch hoses every four years or if cracked or damaged.

4XY15.book Page 7 Monday, May 19, 2003 5:24 PM

Summary of Contents for Venture XVZ13TFS

Page 1: ...4XY 28199 15 LIT 11626 17 41 XVZ13TFS C XVZ13TFMS C OWNER S MANUAL...

Page 2: ...EAU10041 4XY15 book Page 1 Monday May 19 2003 5 24 PM...

Page 3: ...s motorcycle If you have any questions concerning the operation or maintenance of your motorcycle please consult a Yamaha dealer The design and manufacture of this Yamaha motorcycle fully comply with...

Page 4: ...KLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE DO NOT ATTEMPT TO OPERATE THIS MOTOR CYCLE UNTIL YOU HAVE ATTAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YO...

Page 5: ...tor Corporation U S A 1st edition May 2003 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Ja...

Page 6: ...settings 4 6 Cassette deck operation 4 9 Radio operation 4 11 Optional CD changer operation 4 15 CB radio operation 4 16 Auxiliary audio source operation 4 20 PRE OPERATION CHECKS 5 1 Pre operation c...

Page 7: ...7 28 Checking the front fork 7 28 Checking the steering 7 29 Checking the wheel bearings 7 30 Battery 7 30 Replacing the fuses 7 31 Replacing the headlight bulb 7 33 Replacing a turn signal light bulb...

Page 8: ...dents have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a...

Page 9: ...face shield or goggles Wind in your unprotected eyes could contribute to an impairment of vision which could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in p...

Page 10: ...under Load ing when mounting accessories Never install accessories or carry cargo that would impair the perfor mance of your motorcycle Care fully inspect the accessory before using it to make sure t...

Page 11: ...ust system may be hot therefore park the motorcycle in a place where pe destrians or children are not like ly to touch these hot areas Do not park the motorcycle on a slope or soft ground otherwise it...

Page 12: ...SAFETY INFORMATION 1 5 1 EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle 4XY15 book Page 5 Monday May 19 2003 5 24 PM...

Page 13: ...TION 1 6 1 1 5 3 2 CAUTION Cleaning with alkaline or acid cleaner gasoline or solvent will damage windshield Use neutral detergent 5JW 00 5JW 2835Y 00 4 CALIFORNIA ONLY 4XY15 book Page 6 Monday May 19...

Page 14: ...3 12 3 Fuel tank cap page 3 10 4 Fuel cock page 3 11 5 Battery page 7 30 6 Coolant reservoir page 7 15 7 Fuse box 2 page 7 31 8 Side case page 3 14 9 Helmet holder page 3 14 10 Tail brake light page...

Page 15: ...eat page 3 13 6 Shock absorber assembly air valve page 3 17 7 Rider seat page 3 13 8 Fuel tank page 3 10 9 Front fork air valve page 3 16 10 Headlight page 7 33 11 Front turn signal position lights pa...

Page 16: ...CB radio control unit page 4 3 3 Left handlebar switches page 3 7 4 Rider headset jack page 4 2 5 Speedometer unit page 3 4 6 Main switch steering lock page 3 1 7 Right handlebar switches page 3 7 8 T...

Page 17: ...80 LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Turn the handlebars all the way to the left 2 Push the key in from the OFF po sition an...

Page 18: ...he corresponding indicator light flash es when the turn signal switch is pushed to the left or right EAU11060 Neutral indicator light This indicator light comes on when the transmission is in the neut...

Page 19: ...rn the fuel cock le ver to the RES position and refuel as soon as possible EAU11380 Cruise control indicator lights See page 3 5 for an explanation of these indicator lights EAU11410 Coolant temperatu...

Page 20: ...er modes in the following order TRIP F TRIP 1 TRIP 2 ODO TRIP F To reset a tripmeter select it by push ing the SELECT button and then push the RESET button If you do not reset the fuel reserve tripmet...

Page 21: ...d when riding in 4th or 5th gear at speeds between 50 km h 30 mi h and 130 km h 80 mi h To activate and set the cruise control system 1 Push the CRUISE switch to the left The ON indicator light will c...

Page 22: ...ng the clutch will automatically deactivate the cruise control system Push the CANCEL switch to manually deactivate cruise control NOTE When the cruise control system is deactivated the RES resume ind...

Page 23: ...n either E or F will flash If this occurs have a Yamaha dealer check the electrical circuit EAU12341 Handlebar switches Left Right EAU12390 TALK switch See page 4 16 for an explanation of the CB radio...

Page 24: ...switch to to turn on the hazard lights simultaneous flashing of all turn signal lights The hazard lights are used in case of an emergency or to warn other drivers when your vehicle is stopped where i...

Page 25: ...n this motorcycle NOTE Use your toes or heel to shift up and your toes to shift down EAU12890 Brake lever The brake lever is located at the right handlebar grip To apply the front brake pull the lever...

Page 26: ...en close the lock cover NOTE The fuel tank cap cannot be installed unless the key is in the lock In addition the key cannot be removed if the cap is not properly installed and locked WARNING EWA10130...

Page 27: ...life and reduce maintenance costs Gasohol There are two types of gasohol gaso hol containing ethanol and that contain ing methanol Gasohol containing ethanol can be used if the ethanol con tent does...

Page 28: ...ailable Turn the fuel cock lever to this position if you run out of fuel while riding When this occurs refuel as soon as possible and be sure to turn the fuel cock lever back to ON EAU13600 Starter ch...

Page 29: ...brackets are aligned and then lock the steering with a suitable pad lock EAU14240 Rider seat To remove the rider seat Remove the nuts and then pull the rid er seat up To install the rider seat Insert...

Page 30: ...possibly an accident or personal injury See pages 1 5 and 7 19 for important loading and tire pressure informa tion Always securely close the side cases and travel trunk before riding Distribute weig...

Page 31: ...ey clockwise and then remove it NOTE Push both sides of the lid down so that both latches snap into place Travel trunk To open the travel trunk 1 Insert the key into the lock turn it counterclockwise...

Page 32: ...either side case or the travel trunk and remove the key from the lock before closing the lid EAU14650 Adjusting the front fork This front fork is equipped with air valves for adjusting the spring rate...

Page 33: ...g rate CAUTION ECA10100 Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings Adjust the spring rate as follows 1 Place the vehicle on the sidestand NOTE When checking an...

Page 34: ...upright NOTE The built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situations See further down for an explanation of the ignition circuit cut...

Page 35: ...s in gear and the side stand is up but the clutch lever is not pulled It prevents starting when the trans mission is in gear and the clutch le ver is pulled but the sidestand is still down It cuts the...

Page 36: ...fter the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden This check is most rel...

Page 37: ...11030 The accessories connected to the auxiliary DC jack and terminals should not be used with the engine turned off and their combined load must never exceed 5 A or 60 W oth erwise the battery may di...

Page 38: ...Front speaker 3 Rider headset jack 4 Cassette deck lid 5 Main switch steering lock 6 Eject button 7 Cassette deck compartment 8 Auxiliary audio input jack 9 Rear speaker 10 Passenger volume control kn...

Page 39: ...is good prac tice to cover them with a plastic bag when washing the motor cycle When cleaning the control unit display use a neutral detergent Never use strong abrasive cleaning products fuel gaso li...

Page 40: ...direction Tuning in a radio station automati cally Selecting a CD in the optional CD changer Audio system button AUDIO This button is used to perform the fol lowing operations Short push less than on...

Page 41: ...urning on off the audio system To turn the power on 1 Make sure that the key is in the ACC or ON position 2 Push the AUDIO button once for less than one second To turn the power off Push the AUDIO but...

Page 42: ...that the key is in the ACC or ON position 2 Push the CB button once for less than one second The current CB channel appears in the display To turn the power off Push the CB button once for one sec ond...

Page 43: ...o 2 While the selected mode is dis played for about five seconds re peatedly push either side of the up down switch for less than one second until the desired setting is displayed Selecting the output...

Page 44: ...edly push either side of the up down switch for less than one second until the desired level is displayed The treble level can be set between 6 and 6 Adjusting the fade level balance be tween front an...

Page 45: ...compensates for external noise 1 Repeatedly push the SELECT button for less than one second until the auto volume e g AV 3 appears in the display 2 Repeatedly push either side of the up down switch fo...

Page 46: ...allow the inside of the cassette deck to get wet If this happens keep the cassette deck lid open and dry out the deck in the shade To clean the tape head use a de magnetizing cleaning cas sette but b...

Page 47: ...NOTE The maximum number of songs that can be skipped in either direc tion is 9 To stop skipping songs push the up down switch in the opposite di rection that songs are being skipped Skipping a blank W...

Page 48: ...n NOTE The Dolby noise reduction system has been manufactured under li cense from Dolby Laboratories Li censing Corporation Dolby and the double D symbol are registered trademarks of Dolby Laboratorie...

Page 49: ...s and one AM band Since all three FM bands cover the whole FM frequency range any one of them can be selected for tuning in an FM station These three FM bands are useful for categorizing FM preset sta...

Page 50: ...in 10 kHz steps for AM Tuning in a preset radio station 1 Select a frequency band See the Selecting a frequency band sec tion 2 Repeatedly push either side of the up down switch for less than one sec...

Page 51: ...to tune in a station automati cally 4 Repeatedly push either side of the up down switch for less than one second until the desired preset number 1 through 6 is dis played 5 Push the SELECT button once...

Page 52: ...e ty An optional six disc CD changer can be mounted in the travel trunk Ask a Yamaha dealer to install the genuine Clarion CDC635 model Playing a CD 1 Insert up to six CDs into the CD changer Follow t...

Page 53: ...enough level to be aware of traf fic conditions and ensure safe ty Never ride the motorcycle with the CB antenna folded down NOTE The antenna can be folded down after lifting the sleeve This CB radio...

Page 54: ...in no lessening of the operating privileges or responsibilities of CB users An opera tor of a CB radio station is still required to comply with the Communications Act and with the rules of CB Radio S...

Page 55: ...pears in the dis play For maximum reception sensitivity the squelch level should be set by turning the control knob fully counterclockwise and then slowly turning it clockwise un til the background no...

Page 56: ...n requirements applicable to equipment operating in the Citizens Radio Service it is not to be used for any other purpose Channel Channel Frequency in MHz Channel Channel Frequency in MHz 1 26 965 21...

Page 57: ...peration Auxiliary audio equipment can be con nected to and played through the au dio system 1 Insert the output plug of the auxil iary equipment into the jack locat ed at the right of the cassette de...

Page 58: ...AUDIO SYSTEM AND CB RADIO 4 21 4 4XY15 book Page 21 Monday May 19 2003 5 24 PM...

Page 59: ...sequences Therefore it is very important in addition to a thorough visual inspec tion to check the following points before each ride NOTE Pre operation checks should be made each time the vehicle is u...

Page 60: ...m for leakage 7 15 Front brake Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check lever free play Adjust if necessary Check brake pads for wear Replace if necessary Chec...

Page 61: ...dition and tread depth Check air pressure Correct if necessary 7 19 7 21 Brake and shift pedals Make sure that operation is smooth Lubricate pedal pivoting points if necessary 7 27 Brake and clutch le...

Page 62: ...ission is in gear with the clutch lever pulled and the sid estand up WARNING EWA10290 Before starting the engine check the function of the igni tion circuit cut off system ac cording to the procedure...

Page 63: ...warm turn the starter choke off NOTE The engine is warm when it responds normally to the throttle with the starter choke turned off To avoid the possi bility of excessive exhaust emissions never leave...

Page 64: ...EAU16680 To start out and accelerate 1 Pull the clutch lever to disengage the clutch 2 Shift the transmission into first gear The neutral indicator light should go out 3 Open the throttle gradually a...

Page 65: ...ting clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAU17021 0 1000 km 0 600 mi Avoid prolonged operation abo...

Page 66: ...switch and then turn the fuel cock lever to OFF WARNING EWA10310 Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them Do...

Page 67: ...LATED TO EMISSIONS CONTROL THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER AIR BUT ARE ALSO VITAL TO PROPER EN GINE OPERATION AND MAXIMUM PERFORMANCE IN THE FOLLOW ING PERIODIC MAINTENANCE CHARTS T...

Page 68: ...WARNING EWA10340 Modifications not approved by Yamaha may cause loss of perfor mance excessive emissions and render the vehicle unsafe for use Consult a Yamaha dealer before at tempting any changes 4...

Page 69: ...necessary 2 Fuel filter Replace Replace 3 Spark plugs Check condition Adjust gap and clean Replace every 8000 mi 13000 km or 12 months Replace Replace 4 Valve clearance Check and adjust valve clearan...

Page 70: ...Check operation and fluid leak age Correct if necessary 3 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 4 Rear brake Check operation fluid level and for...

Page 71: ...thium soap based grease all purpose grease lightly 13 Sidestand pivot Check operation Apply lithium soap based grease all purpose grease lightly 14 Sidestand switch Check operation and replace if nece...

Page 72: ...k hoses for cracks or dam age Replace if necessary Change with ethylene glycol anti freeze coolant every 24 months Change 20 Final gear oil Check oil level and for oil leakage Change at initial 600 mi...

Page 73: ...er always change the fluid Regularly check the brake and clutch fluid levels and fill the reservoirs as required Replace the oil seals on the inner parts of the brake or clutch master cylinders calipe...

Page 74: ...ed EAU18831 Cowling A To remove the cowling Remove the screws and the quick fas tener and then pull the cowling off as shown NOTE The quick fastener is removed by push ing the center pin in with a scr...

Page 75: ...U18950 Cowling B To remove the cowling 1 Remove cowling A 2 Remove the screws and then pull the cowling off as shown To install the cowling 1 Place the cowling in the original position and then instal...

Page 76: ...he panel 1 Remove the left passenger foot rest by removing the bolts 2 Remove the screw and then pull the panel off as shown To install the panel 1 Place the panel in the original posi tion and then i...

Page 77: ...around the center electrode on each spark plug is a medium to light tan the ideal color when the vehicle is ridden normally 2 Check that all spark plugs installed in the engine have the same color NOT...

Page 78: ...racks or damage Replace if dam aged Make sure the vent hose is not blocked Clean it if necessary EAU19901 Engine oil and oil filter cartridge The engine oil level should be checked before each ride In...

Page 79: ...e an oil pan under the engine to collect the used oil 3 Remove the engine oil filler cap and drain bolt to drain the oil from the crankcase NOTE Skip steps 4 6 if the oil filter cartridge is not being...

Page 80: ...e rial enters the crankcase 9 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking im mediately turn the engine off and check for the cause NOT...

Page 81: ...e and hold it in an upright posi tion 2 Remove panel A See page 7 8 NOTE The coolant level must be checked on a cold engine since the level varies with engine temperature Make sure that the vehicle is...

Page 82: ...380 Never attempt to remove the radiator cap when the engine is hot 5 Install the panel NOTE The radiator fan is automatically switched on or off according to the coolant temperature in the radia tor...

Page 83: ...case then tightening the screws CAUTION ECA10480 Make sure that the air filter ele ment is properly seated in the air filter case The engine should never be op erated without the air filter ele ment...

Page 84: ...nts should be left to a Yamaha dealer who has the necessary profes sional knowledge and experience EAU21380 Adjusting the throttle cable free play The throttle cable free play should mea sure 4 0 6 0...

Page 85: ...ture The tire air pressure must be ad justed in accordance with the riding speed and with the total weight of rider passenger car go and accessories approved for this model WARNING EWA10510 Proper loa...

Page 86: ...out tire When a tire tread begins to show lines have a Yamaha dealer replace the tire immediately Brakes tires and related wheel parts re placement should also be left to a Yamaha dealer Tire informat...

Page 87: ...cing the rear tire tighten the valve stem nut and locknut to the specified torques EAU22010 Accessories and replacement parts WARNING EWA10620 This motorcycle is not designed to pull a trailer or to b...

Page 88: ...er ation there may be air in the clutch sys tem If there is air in the hydraulic system have a Yamaha dealer bleed the system before operating the motor cycle EAU22091 Adjusting the brake lever free p...

Page 89: ...cident EAU22261 Adjusting the brake pedal position The top of the brake pedal should be positioned approximately 100 0 mm 3 94 in above the top of the footrest as shown Periodically check the brake pe...

Page 90: ...ach front brake pad is provided with wear indicator grooves which allow you to check the brake pad wear with out having to disassemble the brake To check the brake pad wear check the wear indicator gr...

Page 91: ...e that the top of each reservoir is level Use only the recommended quality brake fluid otherwise the rubber seals may deteriorate causing leakage and poor braking or clutch performance Refill with the...

Page 92: ...Oil seals Replace every two years Brake and clutch hoses Replace every four years EAU23090 Checking and lubricating the cables The operation of all control cables and the condition of the cables shou...

Page 93: ...ould be lubricated or replaced at the intervals specified in the periodic maintenance chart EAU23131 Checking and lubricating the brake and shift pedals The operation of the brake and shift pedals sho...

Page 94: ...ing the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition WARNING...

Page 95: ...ng must be checked as fol lows at the intervals specified in the pe riodic maintenance and lubrication chart 1 Place a stand under the engine to raise the front wheel off the ground WARNING EWA10750 S...

Page 96: ...rmanent ly damage the battery WARNING EWA10760 Electrolyte is poisonous and dangerous since it contains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al way...

Page 97: ...rge the battery before in stallation 4 After installation make sure that the battery leads are properly con nected to the battery terminals CAUTION ECA10630 Always keep the battery charged Storing a d...

Page 98: ...n on the electrical circuit in question to check if the device operates 4 If the fuse immediately blows again have a Yamaha dealer check the electrical system 1 Odometer and clock fuse backup 2 Radiat...

Page 99: ...bulb until it has cooled down 3 Place a new bulb into position and then secure it with the bulb holder CAUTION ECA10660 Do not touch the glass part of the headlight bulb to keep it free from oil othe...

Page 100: ...when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up right Check that the motorcycle is in a stable and level position before starting any mainte...

Page 101: ...an cause poor starting and loss of power The following troubleshooting charts represent quick and easy procedures for checking these vital systems your self However should your motorcycle require any...

Page 102: ...compression Check the ignition Have a Yamaha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace th...

Page 103: ...he hissing sound has stopped press down on the cap while turning it counterclockwise and then remove the cap NOTE If coolant is not available tap water can be temporarily used instead provided that it...

Page 104: ...o the wheel axles Cleaning the motorcycle 1 Rinse any dirt and degreaser off with a garden hose using only enough pressure to do the job CAUTION ECA10940 Do not use high pressure wash ers since excess...

Page 105: ...bilizer 1 fluid oz per gallon or 7 5 ml per li ter Operate the engine for several minutes to insure the newly condi tioned fuel enters the entire fuel system and carburetors NOTE Use of Yamaha Fuel Co...

Page 106: ...he seat cover 7 Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an ex cessively cold or warm place less than 0 C 30 F or more...

Page 107: ...L 3 91 US qt 3 26 Imp qt Final gear oil Type SAE80API GL 4 hypoid gear oil Quantity 0 20 L 0 21 US qt 0 18 Imp qt Cooling system Coolant reservoir capacity 0 84 L 0 89 US qt 0 74 Imp qt Radiator capac...

Page 108: ...0 198 lb Front 250 kPa 36 psi 2 50 kgf cm Rear 250 kPa 36 psi 2 50 kgf cm Loading condition 90 190 kg 198 419 lb Front 250 kPa 36 psi 2 50 kgf cm Rear 280 kPa 41 psi 2 80 kgf cm Front wheel Wheel typ...

Page 109: ...erature indicator light 12 V 1 7 W 1 Engine trouble warning light 12 V 1 7 W x 1 Overdrive indicator light 12 V 1 7 W 1 Cruise control SET indicator light 12 V 1 7 W 1 Cruise control RES indicator lig...

Page 110: ...identification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identificatio...

Page 111: ...abel is affixed to the frame under the rider seat See page 3 13 Record the information on this label in the space provided This information will be needed when ordering spare parts from a Yamaha deale...

Page 112: ...nvestigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your d...

Page 113: ...hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been remove...

Page 114: ...reminder that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 mon...

Page 115: ...FORMATION 10 6 10 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 4XY15 book Page 6 Monday May 19 2...

Page 116: ...CONSUMER INFORMATION 10 7 10 EAU26701 YAMAHA MOTOR CORPORARION U S A ROYAL STAR VENTURE LIMITED WARRANTY 4XY15 book Page 7 Monday May 19 2003 5 24 PM...

Page 117: ...CONSUMER INFORMATION 10 8 10 4XY15 book Page 8 Monday May 19 2003 5 24 PM...

Page 118: ...CONSUMER INFORMATION 10 9 10 4XY15 book Page 9 Monday May 19 2003 5 24 PM...

Page 119: ...ngine starting a warm 6 2 Engine stop switch 3 8 Engine trouble warning light 3 3 F Final gear oil 7 15 Front and rear brake pads checking 7 24 Front fork adjusting 3 16 Front fork checking 7 28 Fuel...

Page 120: ...locking with a padlock 3 13 Storage 8 2 Supporting the motorcycle 7 34 T TALK switch 3 7 Throttle cable free play adjusting 7 18 Throttle grip and cable checking and lubricating 7 27 Tires 7 19 Tool k...

Page 121: ...PRINTED IN JAPAN 2003 05 0 4 1 CR E PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD...

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