INSP
ADJ
2
GENERAL MAINTENANCE AND LUBRICATION CHART
NOTE:
Brake system:
1. After disassembling the master cylinder or caliper cylinder, always change the brake fluid. Regu-
larly check the brake fluid level and add fluid if necessary.
2. Replace the oil seals of the master cylinder and caliper cylinder every two years.
3. Replace the brake hose every four years, or if cracked or damaged.
Item
Remarks
Initial
Every
1 month or
800 km
(500 mi)
(40 hr)
Seasonally
or 4,000 km
(2,500 mi)
(200 hr)
Engine oil
• Change (warm engine before draining)
Engine oil filter cartridge
• Replace.
Every
20,000 km
(12,000 mi)
Cooling system
• Check coolant level.
• Air bleed the cooling system if necessary.
Primary and secondary
clutches
• Check engagement and shift speed.
• Adjust if necessary.
Whenever operating elevation is changed.
• Inspect sheaves for wear and damage.
• Inspect weights/rollers and bushings for wear for pri-
mary.
• Inspect ramp shoes/bushings for wear for secondary.
• Replace if necessary.
• Lubricate with specified grease.
Drive chain
• Check chain slack.
• Adjust if necessary.
Initial at 500 km (300 mi) and every 800 km
(500 mi) thereafter.
Drive chain oil
• Check oil level.
• Change.
Brake and parking brake
• Adjust free play and/or replace pads if necessary.
• Change brake fluid.
See NOTE following this chart.
Control cables
• Make sure that operation is smooth.
• Lubricate if necessary.
Disc brake installation
• Check for slight free play.
• Lubricate shaft with specified grease as required.
Every 1,600 km (1,000 mi)
Slide runners
• Check for wear and damage.
• Replace if necessary.
Skis and ski runners
• Check for wear and damage.
• Replace if necessary.
Steering system
• Check toe-out.
• Adjust if necessary.
Steering bearings
• Check bearing assemblies for looseness.
• Lubricate with specified grease.
Ski and front suspension
• Lubricate with specified grease.
Suspension component
• Lubricate with specified grease.
Fittings and fasteners
• Make sure that all nuts, bolts and screws are properly
tightened.
• Tighten if necessary.
Battery
• Check condition.
• Charge if necessary.
GENERAL MAINTENANCE AND LUBRICATION CHART
