Yamaha V-star XVS65X Owner'S Manual Download Page 56

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PERIODIC MAINTENANCE AND MINOR REPAIR

6-15

4. Insert the air filter element into the

air filter case as shown.

CAUTION:

ECA10480

●

Make sure that the air filter ele-
ment is properly seated in the
air filter case.

●

The engine should never be op-
erated without the air filter ele-
ment installed, otherwise the
piston(s) and/or cylinder(s) may
become excessively worn.

5. Install the air filter case cover by

aligning the match marks and in-
stalling the bolts.

NOTE:

If dust or water collects in the air filter
check hose, remove the clamp from it,
and then remove the plug to drain the
hose.

1. Air filter element

1. Air filter element holder

2. Projection
3. Slot

1. Match marks

1. Air filter check hose

U3B612E0.book Page 15 Tuesday, April 17, 2007 5:19 PM

Summary of Contents for V-star XVS65X

Page 1: ...3B6 28199 12 XVS65X C XVS65AX C XVS65ATX C OWNER S MANUAL LIT 11626 21 09...

Page 2: ...EAU10041 U3B612E0 book Page 1 Tuesday April 17 2007 5 19 PM...

Page 3: ...this motorcycle If you have any questions concerning the operation or maintenance of your motorcycle please consult a Yamaha dealer The design and manufacture of this Yamaha motorcycle fully comply wi...

Page 4: ...rinting there may be minor discrepancies between your motorcycle and this manual If you have any questions concerning this manual please consult your Yamaha dealer The Safety Alert Symbol means ATTENT...

Page 5: ...IL YOU HAVE ATTAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES REGULAR INSPECTIONS AND CAREFUL MAINTENANCE ALONG WI...

Page 6: ...tor Corporation U S A 1st edition April 2007 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in...

Page 7: ...NOR REPAIR 6 1 PERIODIC MAINTENANCE 6 1 Owner s tool kit 6 1 Periodic maintenance chart for the emission control system 6 3 General maintenance and lubrication chart 6 4 Removing and installing panels...

Page 8: ...bulb 6 34 Supporting the motorcycle 6 35 Front wheel 6 36 Rear wheel 6 37 Troubleshooting 6 39 Troubleshooting chart 6 40 MOTORCYCLE CARE AND STORAGE 7 1 Matte color caution 7 1 Care 7 1 Storage 7 3 S...

Page 9: ...ts have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a bri...

Page 10: ...e shield or goggles Wind in your unprotected eyes could contribute to an impairment of vision which could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in prev...

Page 11: ...ries Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the perfor mance of your motorc...

Page 12: ...ff before leaving the motorcycle unattended and remove the key from the main switch When parking the motor cycle note the following The engine and exhaust system may be hot therefore park the motorcyc...

Page 13: ...SAFETY INFORMATION 1 5 1 EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle U3B612E0 book Page 5 Tuesday April 17 2007 5 19 PM...

Page 14: ...SAFETY INFORMATION 1 6 1 1 2 3 XVS65X 3 XVS65AX ATX 4 5FB 21668 01 U3B612E0 book Page 6 Tuesday April 17 2007 5 19 PM...

Page 15: ...SAFETY INFORMATION 1 7 1 5 6 California only A1 U3B612E0 book Page 7 Tuesday April 17 2007 5 19 PM...

Page 16: ...4 2 Fuel cock page 3 7 3 Starter choke knob page 3 8 4 Shock absorber assembly spring preload adjusting ring page 3 12 5 Helmet holder page 3 11 6 Owner s tool kit page 6 1 7 Storage compartment page...

Page 17: ...ight view 1 Engine oil filter element page 6 11 2 Battery page 6 31 3 Fuses page 6 32 4 Main switch steering lock page 3 1 5 Air filter element page 6 14 6 Brake pedal page 3 5 U3B612E0 book Page 2 Tu...

Page 18: ...s 1 Clutch lever page 3 4 2 Left handlebar switches page 3 3 3 Speedometer unit page 3 2 4 Fuel tank cap page 3 5 5 Right handlebar switches page 3 3 6 Throttle grip page 6 16 7 Brake lever page 3 5 U...

Page 19: ...All electrical systems are off The key can be removed EAU10680 LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Turn the handlebars all th...

Page 20: ...l circuit of the warning light can be checked by turning the key to ON If the warning light does not come on for a few seconds then go off have a Yamaha dealer check the electrical circuit EAU11630 Sp...

Page 21: ...ing the switch in after it has returned to the cen ter position NOTE The self canceling system only oper ates when the vehicle is moving so that the turn signal lights will not self cancel while you a...

Page 22: ...12870 Shift pedal XVS65X The shift pedal is located on the left side of the engine and is used in com bination with the clutch lever when shifting the gears of the 5 speed con stant mesh transmission...

Page 23: ...3120 Fuel tank cap To remove the fuel tank cap Slide the lock cover open insert the key into the lock and then turn it 1 4 turn clockwise The lock will be released and the fuel tank cap can be removed...

Page 24: ...ot en gine CAUTION ECA10070 Immediately wipe off spilled fuel with a clean dry soft cloth since fuel may deteriorate painted surfac es or plastic parts EAU13300 CAUTION ECA11400 Use only unleaded gaso...

Page 25: ...op eration Make sure that the exhaust system has cooled down before do ing any maintenance work CAUTION ECA10700 The following precautions must be observed to prevent a fire hazard or other damages Us...

Page 26: ...fuel cock lever back to ON EAU13620 Starter choke knob Starting a cold engine requires a richer air fuel mixture which is supplied by the starter choke Move the knob in direction a to turn on the sta...

Page 27: ...rider seat 1 Remove the passenger seat 2 Remove the passenger seat hold er by removing its bolts and then pull the rider seat up To install the rider seat 1 Insert the projection on the front of the r...

Page 28: ...e washer and nut and then tighten the nut to the specified torque Rider seat To remove the rider seat 1 Remove the passenger seat 2 Remove the bolt and then pull the rider seat up To install the rider...

Page 29: ...with a helmet attached to the helmet holder since the helmet may hit objects causing loss of con trol and possibly an accident EAU14481 Storage compartment The storage compartment is located on the le...

Page 30: ...See page 3 9 2 To increase the spring preload and thereby harden the suspension turn the adjusting ring in direction a To decrease the spring pre load and thereby soften the sus pension turn the adjus...

Page 31: ...rap holder on each passenger footrest EAU15301 Sidestand The sidestand is located on the left side of the frame Raise the sidestand or lower it with your foot while holding the vehicle upright NOTE Th...

Page 32: ...n gear and the side stand is up but the clutch lever is not pulled It prevents starting when the trans mission is in gear and the clutch le ver is pulled but the sidestand is still down It cuts the ru...

Page 33: ...r the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden This check is most reliab...

Page 34: ...uences Therefore it is very important in addition to a thorough visual inspec tion to check the following points before each ride NOTE Pre operation checks should be made each time the vehicle is used...

Page 35: ...Check brake pads for wear Replace if necessary Check fluid level in reservoir If necessary add recommended brake fluid to specified level Check hydraulic system for leakage 6 22 6 25 6 25 Rear brake...

Page 36: ...ooth Lubricate lever pivoting points if necessary 6 28 Sidestand Make sure that operation is smooth Lubricate pivot if necessary 6 28 Chassis fasteners Make sure that all nuts bolts and screws are pro...

Page 37: ...lever pulled and the sid estand up WARNING EWA10290 Before starting the engine check the function of the igni tion circuit cut off system ac cording to the procedure described on page 3 14 Never ride...

Page 38: ...ter choke turned off To avoid the possi bility of excessive exhaust emissions never leave the starter choke on long er than necessary The time necessary for starter choke use depends upon the ambient...

Page 39: ...lways use the clutch while changing gears to avoid damag ing the engine transmission and drive train which are not designed to withstand the shock of forced shifting EAU16680 To start out and accelera...

Page 40: ...ore important period in the life of your engine than the period between 0 and 1600 km 1000 mi For this reason you should read the follow ing material carefully Since the engine is brand new do not put...

Page 41: ...iately have a Yamaha dealer check the vehicle EAU17180 Parking When parking stop the engine remove the key from the main switch and then turn the fuel cock lever to OFF WARNING EWA10310 Since the engi...

Page 42: ...O EMISSIONS CONTROL THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER AIR BUT ARE ALSO VITAL TO PROPER EN GINE OPERATION AND MAXIMUM PERFORMANCE IN THE FOLLOW ING PERIODIC MAINTENANCE CHARTS THE SERV...

Page 43: ...RNING EWA10340 Modifications not approved by Yamaha may cause loss of perfor mance excessive emissions and render the vehicle unsafe for use Consult a Yamaha dealer before at tempting any changes U3B6...

Page 44: ...eplace if necessary 2 Fuel filter Replace Replace 3 Spark plugs Check condition Adjust gap and clean Replace every 8000 mi 13000 km or 12 months Replace Replace 4 Valve clearance Check and adjust valv...

Page 45: ...operation Adjust or replace cable 3 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 4 Rear brake Check operation Adjust brake pedal free play and replace...

Page 46: ...l pivot shaft Apply lithium soap based grease all purpose grease lightly 14 Clutch lever pivot shaft Apply lithium soap based grease all purpose grease lightly 15 Shift pedal pivot shaft Apply lithium...

Page 47: ...mi 25000 km or 24 months Change Change 23 Front and rear brake switches Check operation 24 Control and meter cables Apply Yamaha chain and cable lube or engine oil 10W 30 thor oughly 25 Throttle grip...

Page 48: ...r cylinder or caliper cylinder always replace the brake fluid Check the brake fluid level regularly and fill as required Replace the oil seals on the inner parts of the master cylinder and caliper cyl...

Page 49: ...pter Refer to this section each time a panel needs to be removed and installed XVS65X XVS65AX ATX EAU19193 Panel A To remove the panel Remove the bolts and then take the panel off XVS65X XVS65AX ATX T...

Page 50: ...k plugs can re veal the condition of the engine To remove a spark plug 1 Remove the spark plug cap 2 Remove the spark plug as shown with the spark plug wrench includ ed in the owner s tool kit To chec...

Page 51: ...available when installing a spark plug a good estimate of the correct torque is 1 4 1 2 turn past finger tight However the spark plug should be tightened to the speci fied torque as soon as possible 4...

Page 52: ...the check window located at the bottom left side of the crank case NOTE The engine oil should be between the minimum and maximum level marks 4 If the engine oil is at or below the minimum level mark a...

Page 53: ...r the engine and exhaust sys tem have cooled down CAUTION ECA11620 In order to prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oil...

Page 54: ...d lubrication chart WARNING EWA10370 Make sure that no foreign mate rial enters the final gear case Make sure that no oil gets on the tire or wheel To check the final gear oil level 1 Place the vehicl...

Page 55: ...d be cleaned at the intervals specified in the periodic maintenance and lubrication chart Clean the air filter element more fre quently if you are riding in unusually wet or dusty areas 1 Remove the a...

Page 56: ...r ele ment installed otherwise the piston s and or cylinder s may become excessively worn 5 Install the air filter case cover by aligning the match marks and in stalling the bolts NOTE If dust or wate...

Page 57: ...ed by a Yamaha dealer at the in tervals specified in the periodic mainte nance and lubrication chart Start the engine and warm it up for sev eral minutes at 1000 2000 r min while occasionally revving...

Page 58: ...checked and if necessary adjusted before each ride WARNING EWA10500 The tire air pressure must be checked and adjusted on cold tires i e when the temperature of the tires equals the ambient temperatur...

Page 59: ...a tire tread shows crosswise lines minimum tread depth if the tire has a nail or glass fragments in it or if the sidewall is cracked con tact a Yamaha dealer immediately and have the tire replaced Tir...

Page 60: ...G EWA10460 The front and rear tires should be of the same make and de sign otherwise the handling characteristics of the vehicle cannot be guaranteed After extensive tests only the tires listed below...

Page 61: ...ned to pull a trailer or to be attached to a sidecar The accessories or replacement parts you choose for your vehicle should be designed specifically for this model and they must be se curely mounted...

Page 62: ...play and if necessary adjust it as follows 1 Loosen the locknut at the clutch le ver 2 To increase the clutch lever free play turn the adjusting bolt in di rection a To decrease the clutch lever free...

Page 63: ...djust it as follows 1 Loosen the locknut at the brake le ver 2 To increase the brake lever free play turn the adjusting screw in di rection a To decrease the brake lever free play turn the adjusting s...

Page 64: ...edal free play Brake pedal position The brake pedal should be positioned approximately XVS65ATX 108 0 mm 4 25 in XVS65ATXC 108 0 mm 4 25 in XVS65AX 108 0 mm 4 25 in XVS65AXC 108 0 mm 4 25 in XVS65X 82...

Page 65: ...usting nut in direction b EAU22270 Adjusting the rear brake light switch The rear brake light switch which is ac tivated by the brake pedal is properly adjusted when the brake light comes on just befo...

Page 66: ...k the brake shoe wear without having to dis assemble the brake To check the brake shoe wear check the position of the wear indicator while applying the brake If a brake shoe has worn to the point that...

Page 67: ...ock Brake fluid may deteriorate paint ed surfaces or plastic parts Al ways clean up spilled fluid immediately As the brake pads wear it is nor mal for the brake fluid level to grad ually go down Howev...

Page 68: ...aged ca bles as soon as possible to prevent unsafe conditions EAU23111 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In add...

Page 69: ...idestand The operation of the sidestand should be checked before each ride and the sidestand pivot and metal to metal contact surfaces should be lubricated if necessary WARNING EWA10730 If the sidesta...

Page 70: ...G EWA10750 Securely support the vehicle so that there is no danger of it falling over Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on...

Page 71: ...support the vehicle so that there is no danger of it falling over 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha de...

Page 72: ...edical attention Batteries produce explosive hy drogen gas Therefore keep sparks flames cigarettes etc away from the battery and pro vide sufficient ventilation when charging it in an enclosed space K...

Page 73: ...he fuse box which contains the fuses for the individual cir cuits are located behind panel B See page 6 8 If a fuse is blown replace it as follows 1 Turn the key to OFF and turn off the electrical cir...

Page 74: ...ately blows again have a Yamaha dealer check the electrical system EAU23792 Replacing the headlight bulb This model is equipped with a quartz bulb headlight If the headlight bulb burns out replace it...

Page 75: ...the glass the luminosity of the bulb and the bulb life will be adversely af fected Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with al cohol or thinne...

Page 76: ...nd up right Check that the motorcycle is in a stable and level position before starting any maintenance A strong wooden box can be placed under the engine for added stability To service the front whee...

Page 77: ...heel has been removed together with the brake disc otherwise the brake pads will be forced shut EAU24932 To install the front wheel 1 Install the speedometer gear unit into the wheel hub so that the p...

Page 78: ...n the axle nut 2 Disconnect the brake torque rod from the brake shoe plate by re moving the bolt and nut 3 Loosen the brake torque rod nut at the swingarm 4 Remove the brake pedal free play adjusting...

Page 79: ...tall the brake rod onto the brake camshaft lever and then install the brake pedal free play adjusting nut onto the brake rod 4 Install the brake torque rod bolt and nut at the brake shoe plate 5 Insta...

Page 80: ...roubleshooting chart represents a quick and easy procedure for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technic...

Page 81: ...tion Have a Yamaha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamah...

Page 82: ...ler outlets with plas tic bags after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly in stal...

Page 83: ...rea is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during winter are extremely cor...

Page 84: ...table care product Avoid using abrasive polishing compounds as they will wear away the paint NOTE Consult a Yamaha dealer for advice on what products to use EAU26230 Storage Short term Always store yo...

Page 85: ...the spark plugs and then install the spark plugs and the spark plug caps WARNING EWA10950 To prevent damage or injury from sparking make sure to ground the spark plug electrodes while turning the engi...

Page 86: ...XVS65ATXC 3400 mm 133 9 in XVS65AX 3400 mm 133 9 in XVS65AXC 3400 mm 133 9 in XVS65X 3100 mm 122 0 in XVS65XC 3100 mm 122 0 in Weight With oil and fuel XVS65ATX 247 0 kg 545 lb XVS65ATXC 249 0 kg 549...

Page 87: ...28 24 1 167 5th 29 30 0 967 Chassis Frame type Double cradle Caster angle 35 00 Trail XVS65ATX 145 0 mm 5 71 in XVS65ATXC 145 0 mm 5 71 in XVS65AX 145 0 mm 5 71 in XVS65AXC 145 0 mm 5 71 in XVS65X 15...

Page 88: ...kPa 29 psi 2 00 kgf cm Rear 225 kPa 33 psi 2 25 kgf cm Loading condition XVS65ATX 90 200 kg 198 441 lb XVS65ATXC 90 198 kg 198 437 lb XVS65AX 90 200 kg 198 441 lb XVS65AXC 90 198 kg 198 437 lb XVS65X...

Page 89: ...V 10 0 Ah Headlight Bulb type Halogen bulb Bulb voltage wattage quantity Headlight 12 V 60 W 55 0 W 1 Tail brake light 12 V 8 0 W 27 0 W 1 Front turn signal position light 12 V 23 W 8 0 W 2 Rear turn...

Page 90: ...tification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification nu...

Page 91: ...l is affixed to the frame under the rider seat See page 3 9 Record the information on this label in the space provided This information will be needed when ordering spare parts from a Yamaha dealer 1...

Page 92: ...nd if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamah...

Page 93: ...le for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or...

Page 94: ...der that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 40...

Page 95: ...RMATION 9 6 9 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks U3B612E0 book Page 6 Tuesday April 17...

Page 96: ...warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer An inspection and r...

Page 97: ...later date Each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty can...

Page 98: ...repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is inclu...

Page 99: ...d protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help...

Page 100: ...ation numbers 9 1 Ignition circuit cut off system 3 14 Indicator and warning lights 3 2 K Key identification number 9 1 L Labels location of 1 5 Luggage strap holders 3 13 M Main switch steering lock...

Page 101: ...urn signal light bulb or tail brake light bulb replacing 6 34 Turn signal switch 3 3 V Valve clearance 6 17 Vehicle identification number 9 1 W Warranty extended 9 9 Warranty limited 9 7 Wheel bearing...

Page 102: ...A5 yoko_Blank fm Page 1 Tuesday April 8 2003 11 43 AM...

Page 103: ...A5 yoko_Blank fm Page 1 Tuesday April 8 2003 11 43 AM...

Page 104: ...PRINTED IN JAPAN 2007 05 1 7 1 CR E PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD...

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