–16–
GENERAL MAINTENANCE AND LUBRICATION CHART
CHK
ADJ
NOTE:
NOTE:
INITIAL
ODOMETER READINGS
NO.
ITEM
REMARKS
600 mi
(1,000 km)
or
1 month
4,000mi
(7,000 km)
or
6 months
8,000 mi
(13,000 km)
or
12 months
12,000 mi
(19,000 km)
or
18 months
16,000 mi
(25,000 km)
or
24 months
20,000 mi
(31,000 km)
or
30 months
8
*
Swingarm pivot
shaft
S
Check swingarm pivot for play.
S
Correct if necessary.
S
Moderately repack every 16,000 mi (25,000
km) or 24 months with lithium-soap-based
grease.
Repack.
9
*
Rear suspension
link pivots
S
Check operation.
S
Correct if necessary.
Ǹ
Ǹ
10
Brake and clutch
lever pivot shafts
S
Apply chain lube thoroughly.
S
Lithium-soap-based grease.
Ǹ
Ǹ
Ǹ
Ǹ
Ǹ
11
Brake pedal and
shift pedal shafts
S
Apply chain lube thoroughly.
S
Lithium-soap-based grease.
Ǹ
Ǹ
Ǹ
Ǹ
Ǹ
12
Sidestand pivot
S
Check operation.
S
Lubricate and repair if necessary.
S
Lithium-soap-based grease.
Ǹ
Ǹ
Ǹ
Ǹ
Ǹ
13
*
Front fork
S
Check operation and for oil leakage.
S
Correct accordingly.
Ǹ
Ǹ
Ǹ
Ǹ
Ǹ
14
*
Steering bearings
S
Check bearing play and steering for smooth
operation.
S
Correct if necessary.
S
Moderately repack every 18,000 mi (25,000
km) or 24 months with lithium-soap-based
grease.
Ǹ
Ǹ
Ǹ
Repack.
Ǹ
15
*
Wheel bearings
S
Check bearings for looseness and damage.
S
Replace if necessary.
Ǹ
Ǹ
Ǹ
Ǹ
Ǹ
16
*
Wheels
S
Check runout and for damage.
Ǹ
Ǹ
Ǹ
Ǹ
Ǹ
17
*
Sidestand switch
S
Check operation.
S
Replace if necessary.
Ǹ
Ǹ
Ǹ
Ǹ
Ǹ
Ǹ
18
*
Tires
S
Check tire tread wear and for damage.
S
Replace if necessary.
Ǹ
Ǹ
Ǹ
Ǹ
Ǹ
19
*
Shock absorber
assembly
S
Check operation and for oil leakage.
S
Replace if necessary.
Ǹ
Ǹ
Ǹ
Ǹ
Ǹ
20
*
Chassis fasteners
S
Make sure that all nuts, bolts and screws
are properly tightened.
S
Tighten if necessary.
Ǹ
Ǹ
Ǹ
Ǹ
Ǹ
21
*
Throttle grip hous-
ing and cable
S
Check operation and free play.
S
Adjust the throttle cable free play if neces-
sary.
S
Lubricate the throttle grip housing and
cable.
Ǹ
Ǹ
Ǹ
Ǹ
Ǹ
Ǹ
* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the
service.
From 24,000 mi (37,000 km) or 36 months, repeat the maintenance intervals starting from 4,000 mi
(7,000 km) or 6 months.
F
Air filter
S
This model’s air filter is equipped with a disposable oil-coated paper element, which must not be
cleaned with compressed air to avoid damaging it.
S
The air filter element needs to be replaced more frequently when riding in unusually wet or dusty
areas.
F
Hydraulic brake service
S
After disassembling the brake master cylinders and calipers, always change the fluid. Regularly
check the brake fluid levels and fill the reservoirs as required.
S
Every two years replace the internal components of the brake master cylinders and calipers, and
change the brake fluid.
S
Replace the brake hoses every four years and if cracked or damaged.
F
Engine oil type
S
Yamalube 4 ( 20W-40) or engine oil SAE 20W-40 (API SE) for temperatures of 5
_
C (40
_
F) or above.
S
Yamalube 4 (10W-30) or engine oil SAE 10W-30 (API SE) for temperatures of 15
_
C (60
_
F) or below.
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