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The front tire will usually not wear out, but if a rider does use the front brake aggressively, the 
front tire will "cup" in the tread pattern. This is normal and will cause the tire to wander a little but 
small raised areas can be removed with a wood file if they are causing a problem. The main 
problem with tires will be cracking of the sidewall. If any cracking is observed, it is time to replace 
the tire. A rear tire will wear more quickly than the front but will be subject to the same cupping as 
the front, only in the opposite direction. Again, not a big problem, but may need some attention. 
Tires can run anywhere from $120 to $350 a pair so new tires are a definite plus.

 

CHAIN/SPROCKETS

 - Chains and sprockets are a high wear item and will cost from $100-$200. 

As a chain wears, the small bearing surfaces inside the sideplates and rollers elongate while the 
sprocket teeth open up. As the wear proceeds, the chain "stretches". The chain grows in length 
because the individual link surfaces are wearing apart. Because the chain has a smaller bearing 
surface than the sprocket, it wears a little faster than the sprocket. As the chain wears, it begins 
to pull on only one link at a time rather than spreading out the force over several links. Thus, the 
chain will wear out the sprockets. To check chain wear, grab the chain in the middle of the rear 
sprocket and try to pull it outward. If you can pull the chain far enough away that you can see root 
of the sprocket teeth, the chain is shot and ready for replacement. A chain should never be 
replaced without also replacing sprockets. Beware of the "fixer-upper" who says that the original 
chain was worn out, but he found a pretty good one on another bike and replaced it. Even a new 
chain put on old sprockets will wear very quickly.

 

Even an old rusty chain can be squirted with oil so it looks pretty good, so don’t fully trust 
appearances. When examining a bike, have your friend (the one you brought along) roll it along 
for about 20 feet and look at the chain. There should be no dragging, binding or any evidence of 
any links that are tight. This is another indication the chain must be replaced.

 

BRAKES

 - If the front has disc brakes, shine the flashlight inside the caliper to look at the pads. 

There is a groove in the pad that is a wear indicator. If the wear is down to the groove, it’s time to 
replace pads. Some years have small inspection holes on the caliper with a little cover. This 
cover can be opened up and the pads inspected.

 

Rear brakes are usually drum, so by looking at the adjustment nut on the brake arm you get a 
good idea of how much brake shoe is left. Many years also have a small indicator arm and a cast 
in area which shows the "good" area for brake wear. Personally I find it easier to just look at the 
arm, although it is possible for a dishonest or inept owner to move the arm a notch on the brake 
shaft.

 

Replacement of brake pads or shoes is something a home mechanic can readily do. Pads will be 
about $20 per set and shoes around $30. If the bike has high miles and/or there is any evidence 
of brake fluid seepage, the caliper should be rebuilt. This is something you may want to have a 
shop do so figure the shop labor rate accordingly.

 

BATTERY

 - I don't think I have ever bought a 650 with a good battery. If you find one with a new 

battery, great! However, the battery deserves some attention. If the bike has a battery installed, 
remove the cover and cables and lift it out of the battery compartment. Take a look down inside 
and see how much rust there is. Also look over the battery for any cracks or holes. If it is full of 
fluid, it may be sulfated (which is seen as a white deposit on the inside of the battery) which 
means it will not hold a charge. The reason holes in the battery are important is that this has 
allowed the acid to run down on the inside the frame and is slowly eating away at paint and metal. 
As batteries lose their charge they also freeze at a higher temperature. When they freeze, the 
fluid expands and cracks the case. If the batter has leaked on the bike, it will need a thorough 
cleaning with a solution of baking soda and water to neutralize the acid. When the baking soda 
hits acid it will foam, so you will know when it has all been neutralized, then rinse with clean 
water. Any rust spots should be sanded and painted. Plan on $30 to $50 for a new battery.

 

Summary of Contents for V-Star 650

Page 1: ...cleaner If the pit has started to erupt and the chrome is lifted from the surface a spot has formed that you can catch with your fingernail this can be improved but is usually always visible even after cleaning If the bike is clean it s easy to just look the chrome over closely and make sure it is in good shape If the bike is dirty use a rag to wipe down the top of a fender or any other area that ...

Page 2: ...functional items Kickstart lever rubber torn or missing Gearshift rubber torn or missing Footpeg rubber split Rubber boot over front brake master cylinder banjo fitting missing Buttons that cover hex bolts in handlebar mounts missing Black covering over wire harness cable between headlight and tank split Rubber fork gaiters on early models These are hard to find and require removing front forks to...

Page 3: ...s that are tight This is another indication the chain must be replaced BRAKES If the front has disc brakes shine the flashlight inside the caliper to look at the pads There is a groove in the pad that is a wear indicator If the wear is down to the groove it s time to replace pads Some years have small inspection holes on the caliper with a little cover This cover can be opened up and the pads insp...

Page 4: ... pushing and pulling there should be no detectable movement in either the swing arm pivot area or the rear wheel bearings Any movement in these areas will cause the bike to feel like it has a hinge in the middle and will tend to wander Something that must be remedied Rear wheel bearings run about 15 and swing arm bearings are 50 for bronze bushings which are recommended The pivot bolt and outer bu...

Page 5: ...shlight inside the tank Some mottled looking rust areas are normal for the 650 However it should appear to be surface rust only with no visible flaking If you see continuous areas of rust that appear to be three dimensional this is the stuff that will flake and clog up carburetors and fuel taps It can be fixed fairly easily for about 30 by lining the tank with a plastic tank liner Buyer s Checklis...

Page 6: ... brass screen oil filter It will collect debris that drops into the sump and prevent it from being drawn into the oil pump pickup A problem with the screen is that it frequently tears Once it has a hole in it it obviously is no longer effective and should be repaired or replaced Once every year or two the bottom engine plate should be removed and the screen cleaned and checked for holes or tears T...

Page 7: ...ght shell try to avoid putting stress on any wires and get things arranged so they won t get pinched by the headlight when it is replaced This simple check will save lots of future problems FUSE HOLDERS Later years of the 650 twin used a fuse holder that sits on top of the battery Over time the fuse holder fingers weaken and eventually just break off This problem can be difficult to diagnose becau...

Page 8: ... the cap CHANGE BRAKE FLUID Another neglected item that will cause problems if not changed is brake fluid Brake fluid collects moisture no matter how tightly the system is sealed and this corrodes brake parts from the inside At the very least brake fluid should be drained from the system and refilled with DOT 3 or 4 every other year A bit of pain because the system has to be bled again but it will...

Page 9: ...t a good lubricant Use a product that is truly a lubricant Every motorcycle shop has a product or several that is designed for lubricating moving parts and cables Buy a can and use it It will be more expensive than a can of WD 40 but it will last for years and more than pay for itself by reducing cable wear Now that you have taken care of your new mount have fun and give a friendly wave to us othe...

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