Yamaha TTX AF115FX Owner'S Manual Download Page 54 | Manualshive

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PERIODIC MAINTENANCE AND ADJUSTMENT

7-17

7

EAU22170

Adjusting the rear brake lever
free play

The brake lever free play should mea-
sure 10.0–20.0 mm (0.39–0.79 in) as
shown. Periodically check the brake le-
ver free play and, if necessary, adjust it
as follows.
To increase the brake lever free play,
turn the adjusting nut at the brake shoe
plate in direction (a). To decrease the
brake lever free play, turn the adjusting
nut in direction (b).

EWA10650

WARNING

_

If proper adjustment cannot be ob-
tained as described, have a Yamaha
dealer make this adjustment.

_

EAU22380

Checking the front brake pads
and rear brake shoes

The front brake pads and the rear
brake shoes must be checked for wear
at the intervals specified in the periodic
maintenance and lubrication chart.

EAU22430

Front brake pads

Each front brake pad is provided with
wear indicator grooves, which allow
you to check the brake pad wear with-
out having to disassemble the brake.
To check the brake pad wear, check
the wear indicator grooves. If a brake
pad has worn to the point that the wear
indicator grooves have almost disap-

A. Rear brake lever free play

ZAUU0900

A

1. Rear brake lever free play adjusting nut

1

(b)

(a)

ZAUU0638

1. Front brake pad wear indicator groove

ZAUU0083

1GSF8199E0.book Page 17 Thursday, March 8, 2012 9:24 AM

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Summary of Contents for TTX AF115FX

Page 1: ...DIC183 Read this manual carefully before operating this vehicle EAU10023 1GS F8199 E0 AF115FX OWNER S MANUAL 1GSF8199E0 book Page 1 Thursday March 8 2012 9 24 AM ...

Page 2: ...Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold EAU46090 1GSF8199E0 book Page 1 Thursday March 8 2012 9 24 AM ...

Page 3: ...ition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent produc...

Page 4: ... personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING NOTICE...

Page 5: ...12 by Thai Yamaha Motor Co Ltd 1st edition March 2012 All rights reserved Any reprinting or unauthorized use without the written permission of Thai Yamaha Motor Co Ltd is expressly prohibited Printed in Thailand 1GSF8199E0 book Page 2 Thursday March 8 2012 9 24 AM ...

Page 6: ... 7 3 Removing and installing panels 7 6 Checking the spark plug 7 7 Engine oil and oil strainer 7 8 Final transmission oil 7 10 Air filter and V belt case air filter elements 7 11 Adjusting the throttle grip free play 7 13 Valve clearance 7 14 Tires 7 14 Wheels 7 16 Checking the brake lever free play 7 16 Adjusting the rear brake lever free play 7 17 Checking the front brake pads and rear brake sh...

Page 7: ...ubleshooting 7 29 Troubleshooting chart 7 30 MOTORCYCLE CARE AND STORAGE 8 1 Care 8 1 Storage 8 3 SPECIFICATIONS 9 1 CONSUMER INFORMATION 10 1 Identification numbers 10 1 1GSF8199E0 book Page 2 Thursday March 8 2012 9 24 AM ...

Page 8: ... important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer ZAUU0876 1 2 3 4 5 6 1 LOCATION OF IMPORTANT LABELS EAU45762 1GSF8199E0 book Page 1 Thursday March 8 2012 9 24 AM ...

Page 9: ...LOCATION OF IMPORTANT LABELS 1 2 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 㪌㪋㪪㪄㪝㪏㪈㪌㪧㪄㪇㪇 GASOLINE OR GASOHOL E10 91 1GSF8199E0 book Page 2 Thursday March 8 2012 9 24 AM ...

Page 10: ...ycle is designed to carry the operator and a passen ger TIP _ Although this motorcycle is designed to carry a passenger always comply with the local regulations _ The failure of motorists to detect and recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making yourself...

Page 11: ...ly It is not suitable for off road use Protective Apparel The majority of fatalities from motorcy cle accidents are the result of head in juries The use of a safety helmet is the single most critical factor in the preven tion or reduction of head injuries Always wear an approved helmet Wear a face shield or goggles Wind in your unprotected eyes could contribute to an impairment of vision that coul...

Page 12: ...ong with the information about accessories below are some general guidelines to follow if loading cargo to your motorcycle The total weight of the operator passenger accessories and cargo must not exceed the maximum load limit Operation of an overloaded ve hicle could cause an accident When loading within this weight limit keep the following in mind Cargo and accessory weight should be kept as low...

Page 13: ...the vehicle Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the perfor mance of your motorcycle Care fully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance limit suspension travel steering travel or control ...

Page 14: ...ounted handlebars or turn signals or parts that could break Choose the lo cation for the straps carefully so the straps will not rub against painted surfaces during transport The suspension should be com pressed somewhat by the tie downs if possible so that the mo torcycle will not bounce excessive ly during transport EAU10373 Further safe riding points Be sure to signal clearly when making turns ...

Page 15: ... an accident The majority of fatalities from motorcycle or scooter accidents are the result of head injuries The use of a safety helmet is the single most critical factor in the pre vention or reduction of head injuries Always select an approved motorcycle helmet Pay attention to the following when choosing a motorcycle helmet The helmet must meet the safety standard TIS The helmet size must match...

Page 16: ...heir usage Half type use only for riding at low speeds Full type use only for riding at low to mid range speeds Full face type use for riding at mid range to high speeds ZAUU0004 ZAUU0005 ZAUU0006 1GSF8199E0 book Page 7 Thursday March 8 2012 9 24 AM ...

Page 17: ...ights page 7 28 6 Tail brake light page 7 26 7 Air filter element page 7 12 8 Final transmission drain bolt page 7 11 9 Kickstarter page 4 8 10 V belt case air filter element page 7 11 11 Engine oil drain bolt A page 7 9 12 Engine oil drain bolt B page 7 9 ZAUU0877 1 2 34 5 6 7 8 9 10 11 12 1 DESCRIPTION EAU10401 1GSF8199E0 book Page 1 Thursday March 8 2012 9 24 AM ...

Page 18: ...page 7 1 3 Storage compartment page 4 10 4 Helmet holders page 4 9 5 Convenienee hook page 4 9 6 Front brake fluid reservoir page 7 18 7 Auxiliary light page 7 28 8 Headlight page 7 25 9 Dipstick page 7 8 ZAUU0878 1 2 3 4 5 6 7 8 9 1GSF8199E0 book Page 2 Thursday March 8 2012 9 24 AM ...

Page 19: ...ar brake lever page 4 5 2 Left handlebar switches page 4 4 3 Speedometer page 4 3 4 Right handlebar switches page 4 4 5 Front brake lever page 4 4 6 Main switch steering lock page 4 1 ZAUU0879 1 2 3 4 5 6 1GSF8199E0 book Page 3 Thursday March 8 2012 9 24 AM ...

Page 20: ...light meter lighting and taillight come on automatically when the key is turned to ON _ EAU10661 OFF All electrical systems are off The key can be removed EWA10061 WARNING _ Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an accident _ EAU10684 LOCK The steering is locked and all electrical s...

Page 21: ...r Insert the key head into the keyhole cover receptacle as shown and then turn the key to the right to open the cov er To close the keyhole cover Press the PUSH SHUT button to close the keyhole cover 1 Push 2 Turn ZAUU0873 2 1 1 Ignition key 2 Safety key 2 1 ZAUU0590 ZAUU0591 IGNITION OPE SEAT OPEN LOCK OFF ON ZAUU0592 1GSF8199E0 book Page 2 Thursday March 8 2012 9 24 AM ...

Page 22: ...y turning the key to ON The warning light should come on for a few seconds and then go off If the warning light does not come on initially when the key is turned to ON or if the warning light remains on have a Yamaha dealer check the electrical circuit EAUU0080 Speedometer unit The speedometer unit is equipped with a speedometer an odometer and a fuel meter The speedometer shows riding speed The o...

Page 23: ...e turned to the center position EAU12500 Horn switch Press this switch to sound the horn EAUM1132 Start switch Push this switch while applying the front or rear brake to crank the engine with the starter See page 6 1 for start ing instructions prior to starting the en gine EAU12901 Front brake lever The front brake lever is located on the right side of the handlebar To apply the front brake pull t...

Page 24: ...Turn the fuel tank cap counter clockwise and pull it off To install the fuel tank cap 1 Insert the fuel tank cap into the tank opening and turn it clockwise until the marks on the cap and tank are aligned 2 Close the seat EWA11091 WARNING _ Make sure that the fuel tank cap is properly closed after filling fuel Leaking fuel is a fire hazard _ 1 Rear brake lever 1 ZAUU0886 1 Fuel tank cap a Open b C...

Page 25: ...th since fuel may deteriorate painted surfac es or plastic parts ECA10071 4 Be sure to securely close the fuel tank cap EWA15151 WARNING _ Gasoline is poisonous and can cause injury or death Handle gaso line with care Never siphon gaso line by mouth If you should swallow some gasoline or inhale a lot of gas oline vapor or get some gasoline in your eyes see your doctor immedi ately If gasoline spil...

Page 26: ... in the exhaust system EWA10862 WARNING _ The exhaust system is hot after op eration To prevent a fire hazard or burns Do not park the vehicle near possible fire hazards such as grass or other materials that easily burn Park the vehicle in a place where pedestrians or children are not likely to touch the hot exhaust system Make sure that the exhaust sys tem has cooled down before do ing any mainte...

Page 27: ... the seat 1 Place the motorcycle on the cen terstand 2 Insert the key into the main switch and then turn it counterclockwise to OPEN TIP _ Do not push inward when turning the key _ 3 Fold the seat up To close the seat 1 Fold the seat down and then push it down to lock it in place 2 Remove the key from the main switch if the motorcycle will be left unattended TIP _ Make sure that the seat is proper...

Page 28: ...er since the helmet may hit objects causing loss of control and possibly an accident EWA10161 To release a helmet from a helmet holder Open the seat remove the helmet from the helmet holder and then close the seat EAUU0390 Convenience hook EWAU0010 WARNING _ Do not exceed the load limit of 1 kg 2 2 lb for the convenience hook Do not exceed the maximum load of 160 kg 353 lb for the motorcycle _ 1 H...

Page 29: ... storing them in the compartment Since the storage compartment may get wet while the scooter is being washed wrap any articles stored in the compartment in a plastic bag Do not keep anything valuable or breakable in the storage compartment _ TIP _ Do not leave your scooter unattended with the seat open _ EAUU1510 Sidestand The sidestand is located on the left side of the frame Raise the sidestand ...

Page 30: ...of control Yamaha s ignition circuit cut off system has been designed to assist the operator in fulfilling the respon sibility of raising the sidestand be fore starting off Therefore check this system regularly and have a Yamaha dealer repair it if it does not function properly 1GSF8199E0 book Page 11 Thursday March 8 2012 9 24 AM ...

Page 31: ...sary Check fuel line for leakage 4 6 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 7 8 Final transmission oil Check vehicle for oil leakage 7 10 Front brake Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check brake pads for wear Replace if necessary Check fluid level in reservoir If necessary add...

Page 32: ...6 Brake levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 7 20 Centerstand sidestand Make sure that operation is smooth Lubricate pivots if necessary 7 21 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary ITEM CHECKS PAGE 1GSF8199E0 ...

Page 33: ...EAUM2173 Starting the engine ECA10250 NOTICE _ See page 6 2 for engine break in in structions prior to operating the ve hicle for the first time _ In order for the ignition circuit cut off system to enable starting the side stand must be up See page 4 10 for more information 1 Turn the key to ON 2 Close the throttle completely 3 Start the engine by pushing the start switch while applying the front...

Page 34: ...throttle completely 2 Apply both front and rear brakes simultaneously while gradually in creasing the pressure EAU16830 Engine break in There is never a more important period in the life of your engine than the period between 0 and 1000 km 600 mi For this reason you should read the follow ing material carefully Since the engine is brand new do not put an excessive load on it for the first 1000 km ...

Page 35: ...ve 3 4 throttle 1000 km 600 mi and beyond Avoid prolonged full throttle operation Vary the engine speed occasionally NOTICE After 1000 km 600 mi of operation the engine oil must be changed the oil filter cartridge or el ement replaced and the oil strainer cleaned If any engine trouble should occur during the engine break in period immediately have a Yamaha dealer check the vehicle ECA10362 1GSF819...

Page 36: ... POTENTIAL OF YAMAHA MOTORCYCLES 2 A MOTORCYCLE CAN KEEP ITS PERFORMANCE CAPABILITY FOR A LONGER TIME Comparison of wear on engine parts piston piston ring cylinder etc 100 Perfect operative condition Without maintenance Distance covered km Engine overhaul cylinder boring piston ring change etc With maintenance ZAUU0736 1GSF8199E0 book Page 4 Thursday March 8 2012 9 24 AM ...

Page 37: ... WHEN IT IS TRADED IN AS A USED PRODUCT Fuel consumption 100 Without maintenance Distance covered km With maintenance Customer s running cost fuel cost plus maintenance and repair expenses Without maintenance With maintenance Big repairs at higher expenses Distance covered km S ZAUU0737 1GSF8199E0 book Page 5 Thursday March 8 2012 9 24 AM ...

Page 38: ...tenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page for more in formation about carbon monox ide _ EWA15460 WARNING _ Brake discs calipers drums and linings...

Page 39: ...maintenance chart for the emission control system NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING whichever comes first ANNUAL CHECK km 1000 4000 8000 12000 16000 month s 2 6 10 14 18 1 Fuel line Check fuel and vacuum hoses for cracks or damage 2 Fuel filter Check condition 3 Spark plug Check condition Clean and regap Replace Every 10000 km 6000 mi 4 Valves Check valve clearance Adjust if necess...

Page 40: ...cle for fluid leakage Replace brake pads Whenever worn to the limit 6 Rear brake Check operation and adjust brake lever free play Replace brake shoes Whenever worn to the limit 7 Brake hose Check for cracks or damage Check for correct routing and clamping Replace Every 4 years 8 Wheels Check runout spoke tightness and for damage Tighten spokes if necessary 9 Tires Check tread depth and for damage ...

Page 41: ...rber as sembly Check operation and shock absorber for oil leakage 18 Engine oil Change Check oil level and vehicle for oil leakage Every 4000 km 2400 mi 19 Engine oil strainer Clean 20 Final transmission oil Check vehicle for oil leakage Every 8000 km 5000 mi Replace Every 12000 km 7500 mi 21 V belt Check for damage and wear Replace Every 25000 km 15500 mi 22 V belt secondary sheave Lubricate Ever...

Page 42: ...ds to be replaced every 25000 km 16000 mi even if there is no wear or damage Hydraulic brake service Regularly check and if necessary correct the brake fluid level After dissembling the brake master cylinders and cal ipers always change the brake fluid Every two years replace the internal components of the brake master cylinder and caliper and change the brake fluid Replace the brake hose every fo...

Page 43: ...he screws from panel A 2 Pull panel A off as shown To install the panel Place the panel in the original position and then install the screws EAU19482 Panel B To remove the panel 1 Open the seat See page 4 8 2 Remove the screws and then pull the panel off as shown To install the panel Place the panel in the original position and then install the screws 1 Panel A 2 Panel B ZAUU0893 1 2 1 Panel A scr...

Page 44: ...ol kit To check the spark plug 1 Check that the porcelain insulator around the center electrode of the spark plug is a medium to light tan the ideal color when the vehicle is ridden normally TIP _ If the spark plug shows a distinctly dif ferent color the engine could be oper ating improperly Do not attempt to diagnose such problems yourself In stead have a Yamaha dealer check the vehicle _ 2 Check...

Page 45: ...ainer cleaned at the intervals specified in the periodic maintenance and lubrication chart To check the engine oil level 1 Place the vehicle on the center stand A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and then turn it off 3 Wait a few minutes until the oil set tles remove the oil filler cap wipe the dipstick clean insert it back int...

Page 46: ...TICE When removing the engine oil drain bolt the O ring compres sion spring and oil strainer will fall out Take care not to lose these parts ECA11001 TIP _ When only changing the engine oil re move drain bolt A When changing the engine oil and cleaning the engine oil strainer remove drain bolt B and C al so _ 4 Clean the engine oil strainer with solvent and then check it for dam age and replace it...

Page 47: ...utes while checking it for oil leakage If oil is leaking immediately turn the engine off and check for the cause 9 Turn the engine off and then check the oil level and correct it if necessary EAU20066 Final transmission oil The final transmission case must be checked for oil leakage before each ride If any leakage is found have a Yamaha dealer check and repair the scooter In addition the final tra...

Page 48: ...ts new O ring and then tighten the oil filler cap 9 Check the final transmission case for oil leakage If oil is leaking check for the cause EAUU1142 Air filter and V belt case air filter elements The air filter element should be re placed at every 16000 km 10000 mi and the V belt case air filter element should be cleaned at the intervals specified in the periodic maintenance and lubrication chart ...

Page 49: ...h solvent and then squeeze the remaining solvent out 5 Check the element for damage and replace it if necessary 6 Apply oil of the recommended type to the entire surface of the ele ment and then squeeze the ex cess oil out WARNING Use only a dedicated parts cleaning sol vent To avoid the risk of fire or explosion do not use gasoline or solvents with a low flash point EWA10431 NOTICE To avoid damag...

Page 50: ... 4 Install the air filter check hose or caps to the original position TIP _ The air filter check hose or caps need more frequent cleaning after riding in the rain washing the vehicle or in case of overturn If the check hose or caps are clogged have a Yamaha dealer service the vehicle _ EAUU1210 Adjusting the throttle grip free play The throttle grip free play should mea sure 3 0 7 0 mm 0 12 0 28 i...

Page 51: ...r tire pressure may cause se vere injury or death from loss of control The tire air pressure must be checked and adjusted on cold tires i e when the temperature of the tires equals the ambient temperature The tire air pressure must be adjusted in accordance with the riding speed and with the total weight of rider passenger car go and accessories approved for this model _ EWA10511 WARNING _ Never o...

Page 52: ...le may be different which could lead to an accident _ After extensive tests only the tires list ed below have been approved for this model by Yamaha Motor Co Ltd EWA10562 WARNING _ It is dangerous to ride with a worn out tire When a tire tread begins to show crosswise lines have a Yamaha dealer replace the tire immediately The replacement of all wheel and brake related parts includ ing the tires s...

Page 53: ...ce the wheel Do not attempt even the smallest repair to the wheel A deformed or cracked wheel must be replaced The wheel should be balanced whenever either the tire or wheel has been changed or replaced An unbalanced wheel can result in poor performance adverse han dling characteristics and a short ened tire life EAU37913 Checking the brake lever free play There should be no free play at the brake...

Page 54: ...ustment _ EAU22380 Checking the front brake pads and rear brake shoes The front brake pads and the rear brake shoes must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart EAU22430 Front brake pads Each front brake pad is provided with wear indicator grooves which allow you to check the brake pad wear with out having to disassemble the brake To check t...

Page 55: ...may indicate worn brake pads and or brake system leakage If the brake fluid level is low be sure to check the brake pads for wear and the brake system for leakage Observe these precautions When checking the fluid level make sure that the top of the mas ter cylinder is level by turning the handlebars Use only the recommended quali ty brake fluid otherwise the rubber seals may deteriorate causing le...

Page 56: ...ange the brake fluid at the intervals specified in the TIP after the periodic maintenance and lubrication chart In addition have the oil seals of the brake master cylin der and caliper as well as the brake hose replaced at the intervals listed be low or whenever they are damaged or leaking Oil seals Replace every two years Brake hose Replace every four years EAUU0310 Checking the V belt The V belt...

Page 57: ... the throttle grip and cable The operation of the throttle grip should be checked before each ride In addi tion the cable should be lubricated by a Yamaha dealer at the intervals spec ified in the periodic maintenance chart The throttle cable is equipped with a rubber cover Make sure that the cover is securely installed Even though the cover is installed correctly it does not completely protect th...

Page 58: ...ed before each ride and the pivots and metal to metal contact surfaces should be lubri cated if necessary EWA10741 WARNING _ If the centerstand or sidestand does not move up and down smoothly have a Yamaha dealer check or re pair it Otherwise the centerstand or sidestand could contact the ground and distract the operator resulting in a possible loss of control _ Recommended lubricant Lithium soap ...

Page 59: ...brake push down hard on the handlebars several times to check if the front fork compresses and rebounds smoothly ECA10590 NOTICE _ If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it _ EAU23283 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the inte...

Page 60: ...heel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings EAUU0921 Battery This model is equipped with a VRLA Valve Regulated Lead Acid battery There is no need to check the electro lyte or to add distilled water However the battery lead connections need to be checked and if necessary tightened EWA10760 WARNING _ Electrolyte is poisonous and dangerous since it c...

Page 61: ...age battery charger is re quired Using a conventional battery charger will damage the battery _ To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place NO TICE When removing the bat tery be sure the key is turned to OFF then disconnect the negative lead before discon necting the positive lead ECA16302 2...

Page 62: ...aler check the electrical system EAUT2134 Replacing the headlight bulb This model is equipped with a halogen bulb headlight If the headlight bulb burns out replace it as follows ECA10650 NOTICE _ Take care not to damage the follow ing parts Headlight bulb Do not touch the glass part of the headlight bulb to keep it free from oil otherwise the transparency of the glass the luminosity of the bulb an...

Page 63: ...adjust the headlight beam if necessary EAUU1561 Replacing the tail brake light bulb 1 Open the seat See page 4 8 2 Remove the tail brake light bulb socket together with the bulb by turning it counterclockwise 3 Remove the burnt out bulb by pushing it in and turning it counter clockwise 4 Insert a new bulb into the socket push it in and then turn it clock wise until it stops A Do not touch the glas...

Page 64: ... turn signal light sock et together with the bulb by turn ing it counterclockwise 3 Remove the defective bulb by pull ing it out 4 Insert a new bulb into the socket ECAU0080 NOTICE _ If a turn signal light bulb of different wattage than recommended is used the turn signal light flashing may be affected _ 5 Install the turn signal light socket together with the bulb by turning it clockwise 6 Instal...

Page 65: ...gnal light socket together with the bulb by turning it clockwise 6 Install the lens by installing the screw NOTICE Do not over tighten the screw otherwise the lens may break ECA11191 EAUU1581 Replacing an auxiliary light bulb 1 Remove panel A See page 7 6 2 Remove the socket together with the bulb by turning it counter clockwise 3 Remove the burnt out bulb by pull ing it out 4 Insert a new bulb in...

Page 66: ...our self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferior have a shorter service life and can lead to expensive repair bills EWA15141 WARNING _ When...

Page 67: ... plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery The engine turns over quickly The engine turns over slowly The battery is good Check the...

Page 68: ...uch products are used on hard to remove dirt do not leave the cleaner on the af fected area any longer than in structed Also thoroughly rinse the area off with water immedi ately dry it and then apply a corrosion protection spray Improper cleaning can damage plastic parts such as cowlings panels windshields headlight lenses meter lenses etc and the mufflers Use only a soft clean cloth or sponge wi...

Page 69: ...TICE Do not use warm water since it increases the corrosive action of the salt ECA10791 2 Apply a corrosion protection spray on all metal including chrome and nickel plated surfaces to pre vent corrosion After cleaning 1 Dry the motorcycle with a chamois or an absorbing cloth 2 Use a chrome polish to shine chrome aluminum and stainless steel parts including the exhaust system Even the thermally in...

Page 70: ...p while it is still wet will allow water and humidity to seep in and cause rust To prevent corrosion avoid damp cellars stables because of the presence of ammonia and areas where strong chemi cals are stored _ Long term Before storing your scooter for several months 1 Follow all the instructions in the Care section of this chapter 2 Fill up the fuel tank and add fuel stabilizer if available to pre...

Page 71: ...he wheels a little every month in order to prevent the tires from becoming degraded in one spot 6 Cover the muffler outlet with a plastic bag to prevent moisture from entering it 7 Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an ex cessively cold or warm place less than 0 C 30 F or more than 30 C 90 F For more informa ti...

Page 72: ... 84 US qt 0 70 Imp qt Final transmission oil Type YAMALUBE 10W 40 or SAE 10W 30 type SE motor oil Quantity 0 14 L 0 15 US qt 0 12 Imp qt Air filter Air filter element Oil coated paper element Fuel Recommended fuel Gasohol E10 Fuel tank capacity 4 8 L 1 27 US gal 1 06 Imp gal Injector Manufacturer AISAN Type quantity 54P100 1 Spark plug s Manufacturer model NGK CR6HSA Spark plug gap 0 6 0 7 mm 0 02...

Page 73: ...eel travel 110 0 mm 4 33 in Rear suspension Type Unit swing Spring shock absorber type Coil spring oil damper Wheel travel 95 0 mm 3 74 in Electrical system Ignition system TCI Charging system AC magneto Battery Model GTZ4V Voltage capacity 12 V 3 0 Ah Headlight Bulb type Halogen bulb Bulb voltage wattage quantity Headlight 12 V 35 W 35 W 1 Auxiliary light 12 V 5 W 1 Tail brake light 12 V 5 0 W 21...

Page 74: ...410 Vehicle identification number The vehicle identification number is stamped into the frame TIP _ The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area _ EAUU1260 Engine serial number The engine serial number is stamped on the top left side of the crankcase 1 Vehicle identification number 1 ZAU...

Page 75: ...1GSF8199E0 book Page 2 Thursday March 8 2012 9 24 AM ...

Page 76: ...YAMAHA MOTOR CO LTD DIC183 1GSF8199E0 book Page 1 Thursday March 8 2012 9 24 AM ...

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