Yamaha TT250RY Owner'S Manual Download Page 62 | Manualshive

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PERIODIC MAINTENANCE AND ADJUSTMENT

7-25

1

2

8

9

EAU23290

Checking the wheel bearings

The front and rear wheel bearings must
be checked at the intervals specified in
the periodic maintenance and lubrica-
tion chart. If there is play in the wheel
hub or if the wheel does not turn
smoothly, have a Yamaha dealer check
the wheel bearings.

EAU23383

Battery

The battery is located behind panel .
(See page 7-6.)
This model is equipped with a VRLA
(Valve Regulated Lead Acid) battery.
There is no need to check the electro-
lyte or to add distilled water. However,
the battery lead connections need to be
checked and, if necessary, tightened.

NOTICE

ECA10620

Never attempt to remove the battery
cell seals, as this would permanent-

ly damage the battery.

1. Battery

1

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Summary of Contents for TT250RY

Page 1: ...OWNER S MANUAL 4PX 28199 2E TT250RY Read this manual carefully before operating this vehicle ProCarManuals com ...

Page 2: ...Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold EAU46090 Q ProCarManuals com ...

Page 3: ...rouble and injury In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this manual contains ...

Page 4: ...injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING NOTICE TIP ProCa...

Page 5: ...T250RY OWNER S MANUAL 2008 by Yamaha Motor Co Ltd 1st edition April 2008 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in Japan ProCarManuals com ...

Page 6: ... in 6 3 Parking 6 4 PERIODIC MAINTENANCE AND ADJUSTMENT 7 1 Owner s tool kit 7 1 Periodic maintenance and lubrication chart 7 2 Removing and installing the cowling and panels 7 6 Checking the spark plug 7 7 Engine oil and oil filter element 7 8 Cleaning the air filter element 7 11 Adjusting the carburetor 7 13 Adjusting the engine idling speed 7 13 Checking the throttle cable free play 7 14 Valve ...

Page 7: ... a turn signal light bulb 7 29 Replacing the license plate light bulb 7 30 Supporting the motorcycle 7 31 Front wheel 7 31 Rear wheel 7 33 Troubleshooting 7 34 Troubleshooting chart 7 35 MOTORCYCLE CARE AND STORAGE 8 1 Matte color caution 8 1 Care 8 1 Storage 8 3 SPECIFICATIONS 9 1 CONSUMER INFORMATION 10 1 Identification numbers 10 1 Motorcycle noise regulation for Australia 10 2 ProCarManuals co...

Page 8: ...labels on your vehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer 2 1 3 ProCarManuals com ...

Page 9: ... owner s manual 5PA 21568 01 Prima di usare il veicolo leggete il manuale di istruzioni Lire le manuel du propriétaire avant d utiliser ce véhicule Lesen Sie die Bedienungsanleitung bevor Sie dieses Fahrzeug fahren Antes de conducir este vehículo lea el Manual del Propietario 3 3TT 21668 00 ProCarManuals com ...

Page 10: ...ze motorcycles in traf fic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a brightly colored jacket Use extra caution when you are approaching and passing through intersections s...

Page 11: ...ting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident Always wear protective clothing that covers your legs ankles and feet The engine or exhaust sys tem become very hot during or af ter operation and can cause burns A passenger should also observe the above precautions Avoid Carbon Monoxide Poisoning All engine exhaust contains carbon mo...

Page 12: ...mounts and cargo restraints frequently Properly adjust the suspension for your load and check the con dition and pressure of your tires Never attach any large or heavy items to the handlebar front fork or front fender These items including such cargo as sleeping bags duffel bags or tents can create unstable han dling or a slow steering re sponse This vehicle is not designed to pull a trailer or to...

Page 13: ...lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the motorcycle due to aerody namic effects Wind may at tempt to lift the motorcycle or the motorcycle may become un stable in cross winds These ac cessories may also cause instability when passing or being passed by large vehicles Certain accessories can dis place the operator f...

Page 14: ... 3 4 5 6 7 8 1 Headlight page 7 27 2 Fuel cock page 4 7 3 Starter choke knob page 4 8 4 Air filter element page 7 11 5 Owner s tool kit page 7 1 6 Helmet holder page 4 9 7 Shift pedal page 4 4 8 Front fork damping adjusting screw page 4 10 ProCarManuals com ...

Page 15: ...ter page 4 8 4 Shock absorber assembly compression damping force adjusting knob page 4 11 5 Main switch page 4 1 6 Front fork air valve page 4 10 7 Steering lock page 4 8 8 Engine oil filter element page 7 8 9 Brake pedal page 4 4 10 Shock absorber assembly rebound damping force adjusting dial page 4 11 ProCarManuals com ...

Page 16: ...rols and instruments 1 2 3 4 5 6 7 1 Clutch lever page 4 3 2 Left handlebar switches page 4 2 3 Speedometer unit page 4 2 4 Right handlebar switches page 4 2 5 Brake lever page 4 4 6 Throttle grip page 7 14 7 Fuel tank cap page 4 5 ProCarManuals com ...

Page 17: ...trical systems are off The key can be removed WARNING EWA10072 Never turn the key to OFF while the vehicle is moving otherwise the electrical systems will be switched off which may result in loss of con trol or an accident EAU10980 Indicator lights EAU11020 Turn signal indicator light This indicator light flashes when the turn signal switch is pushed to the left or right EAU11060 Neutral indicator...

Page 18: ...ometer shows riding speed The odometer shows the total distance traveled The tripmeter shows the distance traveled since it was last set to zero with the reset knob The tripmeter can be used to estimate the distance that can be traveled with a full tank of fuel This information will en able you to plan future fuel stops EAU12347 Handlebar switches Left 1 Speedometer 2 Odometer 3 Tripmeter 4 Reset ...

Page 19: ...e Set this switch to to stop the engine in case of an emergen cy such as when the vehicle overturns or when the throttle cable is stuck EAU12691 Start switch START Push this switch to crank the engine with the starter See page 6 1 for start ing instructions prior to starting the en gine EAU12820 Clutch lever The clutch lever is located at the left handlebar grip To disengage the clutch pull the le...

Page 20: ...of the 6 speed con stant mesh transmission equipped on this motorcycle EAU12890 Brake lever The brake lever is located at the right handlebar grip To apply the front brake pull the lever toward the handle bar grip EAU12941 Brake pedal The brake pedal is on the right side of the motorcycle To apply the rear brake press down on the brake pedal 1 Shift pedal 1 1 Brake lever 1 1 Brake pedal 1 ProCarMa...

Page 21: ... while smoking or while in the vi cinity of sparks open flames or other sources of ignition such as the pilot lights of water heaters and clothes dryers 2 Do not overfill the fuel tank Stop filling when the fuel reaches the bottom of the filler tube Because fuel expands when it heats up heat from the engine or the sun can cause fuel to spill out of the fuel tank 3 Wipe up any spilled fuel immedi a...

Page 22: ... with a research octane number of 91 or higher If knocking or pinging oc curs use a gasoline of a different brand or premium unleaded fuel Use of un leaded fuel will extend spark plug life and reduce maintenance costs EAU13412 Fuel tank breather hose Before operating the motorcycle Check the fuel tank breather hose connection Check the fuel tank breather hose for cracks or damage and replace it if...

Page 23: ...ine is not running ON With the lever in this position fuel flows to the carburetor Normal riding is done with the lever in this position RES This indicates reserve If you run out of fuel while riding move the lever to this position Fill the tank at the first oppor tunity Be sure to set the lever back to ON after refueling 1 Arrow mark positioned over OFF RES ON FUEL OFF 1 1 Arrow mark positioned o...

Page 24: ...ars engage and then push it down smoothly but forcefully This model is equipped with a primary kickstarter allowing the en gine to be started in any gear if the clutch is disengaged However shifting the transmission into the neutral posi tion before starting is recommended EAU13740 Steering lock To lock the steering 1 Turn the handlebar all the way to the left 2 Open the steering lock cover and th...

Page 25: ...e bolts TIP Make sure that the seat is properly se cured before riding EAU14282 Helmet holder To open the helmet holder insert the key into the lock and then turn the key as shown To lock the helmet holder place it in the original position and then remove the key WARNING Never ride with a helmet attached to the helmet hold er since the helmet may hit objects causing loss of control and possibly an...

Page 26: ...ht on the front end of the vehicle 2 Remove the air valve cap from each fork leg 3 Check the air pressure in each fork leg with an air pressure gauge TIP An optional air pressure gauge is avail able at a Yamaha dealer 4 To increase the spring rate and thereby harden the suspension in crease the air pressure with an air pump To decrease the spring rate and thereby soften the suspen sion decrease th...

Page 27: ...le to check the num ber of clicks of each damping force ad justing mechanism and to modify the specifications as necessary NOTICE ECA10101 To avoid damaging the mechanism do not attempt to turn beyond the maximum or minimum settings EAU14972 Adjusting the shock absorber assembly This shock absorber assembly is equipped with a spring preload adjust ing nut a rebound damping force ad justing dial an...

Page 28: ...ng knob in direction b TIP To obtain a precise adjustment it is ad visable to check the actual total number of clicks or turns of each damping force adjusting mechanism This adjustment range may not exactly match the spec ifications listed due to small differences in production 1 Rebound damping force adjusting dial Rebound damping setting Minimum soft 16 click s in direction b Standard 10 click s...

Page 29: ...d to assist the operator in fulfilling the respon sibility of raising the sidestand be fore starting off Therefore check this system regularly as described below and have a Yamaha dealer re pair it if it does not function proper ly EAU15313 Ignition circuit cut off system The ignition circuit cut off system com prising the sidestand switch clutch switch and neutral switch has the fol lowing functi...

Page 30: ...r the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden The neutral switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may not be working correctly The motorcycle should not be ridden until checked by a Yam...

Page 31: ...s and schedules described in the Owner s Manual WARNING EWA11151 Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage Do not operate the vehicle if you find any problem If a problem cannot be corrected by the procedures provided in this manual have the vehicle inspected by a Yamaha dealer Before using this vehicle check the following poin...

Page 32: ...heck fluid level in reservoir If necessary add recommended brake fluid to specified level Check hydraulic system for leakage 7 17 7 18 7 19 Rear brake Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check brake pads for wear Replace if necessary Check fluid level in reservoir If necessary add recommended brake fluid to specified level Check hydraulic system for leakage ...

Page 33: ...ion is smooth Lubricate pedal pivoting points if necessary 7 23 Brake and clutch levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 7 23 Sidestand Make sure that operation is smooth Lubricate pivot if necessary 7 23 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Instruments lights signals and switches Check...

Page 34: ... that the engine stop switch is set to 3 Shift the transmission into the neu tral position See page 6 2 The neutral indicator light should come on If not ask a Yamaha dealer to check the electrical circuit 4 Turn the starter choke on and completely close the throttle See page 4 8 5 Start the engine by pushing the start switch or by pushing the kick starter lever down If the engine fails to start r...

Page 35: ...neu tral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it NOTICE ECA10260 Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the engine is running Inade quate lubrication may dam...

Page 36: ...and 1600 km 1000 mi For this reason you should read the follow ing material carefully Since the engine is brand new do not put an excessive load on it for the first 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoid...

Page 37: ...OFF WARNING EWA10311 Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire Do not park near grass or other flammable materials which might catch fire ProCarManuals com ...

Page 38: ...hicle If you are not familiar with vehicle ser vice have a Yamaha dealer perform service WARNING EWA15121 Turn off the engine when performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poi...

Page 39: ...skills NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000 km 6000 mi 20000 km 12000 mi 30000 km 18000 mi 40000 km 24000 mi 1 Fuel line Check fuel hoses for cracks or damage 2 Spark plug Check condition Clean and regap Replace 3 Valves Check valve clearance Adjust Every 20000 km 12000 mi 4 Air filter element Clean Replace 5 Clutch Check operation Adjust 6 Front brak...

Page 40: ...tion Adjust and lubricate chain with a special O ring chain lubricant thoroughly Every 500 km 300 mi and after washing the motorcycle or riding in the rain 14 Steering bearings Check bearing play and steering for roughness Lubricate with lith ium soap based grease Every 20000 km 12000 mi 15 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened 16 Brake lever pivot shaft...

Page 41: ...eck operation 24 Carburetor Check starter choke operation Adjust engine idling speed 25 Engine oil Change Check oil level and vehicle for oil leakage 26 Engine oil filter ele ment Clean 27 Front and rear brake switches Check operation 28 Moving parts and cables Lubricate 29 Throttle grip hous ing and cable Check operation and free play Adjust the throttle cable free play if necessary Lubricate the...

Page 42: ...ake fluid level Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged 30 Lights signals and switches Check operation Adjust headlight beam NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000 km 6000 mi 20000 km 12000 mi 30000 km 18000 mi...

Page 43: ...ach time the cowling or a panel needs to be re moved and installed EAU18810 Cowling A To remove the cowling Remove the screw and then pull the cowling off as shown To install the cowling Place the cowling in the original posi tion and then install the screw EAU19292 Panels A and B To remove one of the panels Remove the screw and then pull the panel off as shown 1 Cowling A 2 Panel A 2 1 1 Panel B ...

Page 44: ...e To remove the spark plug 1 Remove the spark plug cap 2 Remove the spark plug as shown with the spark plug wrench includ ed in the owner s tool kit To check the spark plug 1 Check that the porcelain insulator around the center electrode of the spark plug is a medium to light tan the ideal color when the vehicle is ridden normally TIP If the spark plug shows a distinctly dif ferent color the engin...

Page 45: ...AU19788 Engine oil and oil filter element The engine oil level should be checked before each ride In addition the oil must be changed and the oil filter ele ment cleaned at the intervals specified in the General maintenance and lubri cation chart To check the engine oil level 1 Place the vehicle on a level sur face and hold it in an upright posi tion A slight tilt to the side can result in a false...

Page 46: ...il filler bolt and drain bolt to drain the oil from the crankcase TIP Check each washer for damage and re place them if necessary 4 Remove the oil filter element drain bolt to drain the oil from the oil filter element TIP Skip steps 5 9 if the oil filter element is not being cleaned 5 Remove the oil filter element cover by removing the bolts 6 Remove the oil filter element and O rings 1 Engine oil...

Page 47: ...l filler bolt TIP Be sure to wipe off spilled oil on any parts after the engine and exhaust sys tem have cooled down NOTICE ECA11620 In order to prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel speci fication of CD or oils of a high er quality than specified In addition do not use oils labeled ENERGY CONSERVING...

Page 48: ...r one minute turn the engine off immediately so it will not seize If this occurs have a Yamaha dealer repair the vehicle After checking the oil pressure tighten the bleed bolt to the specified torque EAU20903 Cleaning the air filter element The air filter element should be cleaned at the intervals specified in the periodic maintenance and lubrication chart Clean the air filter element more fre que...

Page 49: ...e material onto the frame insert the air filter ele ment into the air filter case and then install the air filter case cover by installing the holding clips NOTICE Make sure that the air filter element is properly seated in the air filter case The engine should never be operated with out the air filter element in stalled otherwise the piston s and or cylinder s may become excessively worn ECA10481...

Page 50: ...21340 Adjusting the engine idling speed The engine idling speed must be checked and if necessary adjusted as follows at the intervals specified in the periodic maintenance and lubrication chart The engine should be warm before making this adjustment TIP The engine is warm when it quickly responds to the throttle A diagnostic tachometer is needed to make this adjustment 1 Attach the tachometer to t...

Page 51: ...nce and lubrication chart EAU21631 Tires To maximize the performance durabil ity and safe operation of your motorcy cle note the following points regarding the specified tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride WARNING EWA10501 Operation of this vehicle with im proper tire pressure may cause se vere injury or death from loss of cont...

Page 52: ...dling characteristics of the vehicle may be different which could lead to an accident After extensive tests only the tires list ed below have been approved for this model by Yamaha Motor Co Ltd WARNING EWA10560 It is dangerous to ride with a Tire air pressure measured on cold tires 0 90 kg 0 198 lb Front 125 kPa 1 25 kgf cm2 18 psi Rear 150 kPa 1 50 kgf cm2 22 psi 90 180 kg 198 397 lb Front 150 kP...

Page 53: ...m age is found have a Yamaha dealer replace the wheel Do not attempt even the smallest repair to the wheel A deformed or cracked wheel must be replaced The wheel should be balanced whenever either the tire or wheel has been changed or replaced An unbalanced wheel can result in poor performance adverse han dling characteristics and a short ened tire life Ride at moderate speeds after changing a tir...

Page 54: ...2 0 5 0 mm 0 08 0 20 in as shown Periodically check the brake le ver free play and if necessary adjust it as follows 1 Loosen the locknut at the brake le ver 2 To increase the brake lever free play turn the brake lever free play adjusting screw in direction a To decrease the brake lever free play turn the adjusting screw in direction b 3 Tighten the locknut WARNING EWA10630 After adjusting the bra...

Page 55: ...ce and lubrication chart EAU22430 Front brake pads Each front brake pad is provided with wear indicator grooves which allow you to check the brake pad wear with out having to disassemble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that the wear indicator grooves have almost disap peared have a Yamaha dealer replace the brake pads as a...

Page 56: ...is level Use only the recommended quality brake fluid otherwise the rubber seals may deteriorate causing leakage and poor braking perfor mance Refill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction and lead to poor braking performance Be careful that water does not en ter the brake fluid reservoir when refilling Water will significantly lower the boiling p...

Page 57: ... stand TIP When checking and adjusting the drive chain slack there should be no weight on the motorcycle 2 Shift the transmission into the neu tral position 3 Move the rear wheel by pushing the motorcycle to locate the tight est portion of the drive chain and then measure the drive chain slack as shown 4 If the drive chain slack is incorrect adjust it as follows EAU22912 To adjust the drive chain ...

Page 58: ...ng the drive chain The drive chain must be cleaned and lubricated at the intervals specified in the periodic maintenance and lubrica tion chart otherwise it will quickly wear out especially when riding in dusty or wet areas Service the drive chain as follows NOTICE ECA10581 The drive chain must be lubricated after washing the motorcycle and riding in the rain 1 Clean the drive chain with kero sene...

Page 59: ...or does not move smoothly have a Yamaha dealer check or replace it WARNING Damage to the outer sheath may interfere with proper ca ble operation and will cause the in ner cable to rust Replace a damaged cable as soon as possible to prevent unsafe conditions EWA10721 EAU23111 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride I...

Page 60: ...U23202 Checking and lubricating the sidestand The operation of the sidestand should be checked before each ride and the sidestand pivot and metal to metal contact surfaces should be lubricated if necessary WARNING EWA10731 If the sidestand does not move up and down smoothly have a Yamaha dealer check or repair it Otherwise the sidestand could contact the ground and distract the operator re sulting...

Page 61: ...times to check if the front fork compresses and rebounds smoothly NOTICE ECA10590 If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU23282 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the pe riodic maintenance and lu...

Page 62: ...turn smoothly have a Yamaha dealer check the wheel bearings EAU23383 Battery The battery is located behind panel See page 7 6 This model is equipped with a VRLA Valve Regulated Lead Acid battery There is no need to check the electro lyte or to add distilled water However the battery lead connections need to be checked and if necessary tightened NOTICE ECA10620 Never attempt to remove the battery c...

Page 63: ...hat the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place NOTICE When removing the battery be sure the key is turned to OFF then discon nect the negative lead before disconnecting the positive l...

Page 64: ...n on the electrical circuits to check if the devices operate 4 If the fuse immediately blows again have a Yamaha dealer check the electrical system EAU23814 Replacing the headlight bulb This model is equipped with a quartz bulb headlight If the headlight bulb burns out replace it as follows NOTICE ECA10660 Do not touch the glass part of the headlight bulb to keep it free from oil otherwise the tra...

Page 65: ... and then secure it with the bulb holder 6 Install the bulb cover and then connect the coupler 7 Place the headlight unit in the orig inal position and then install the bolts 8 Install the cowling 9 Have a Yamaha dealer adjust the headlight beam if necessary EAU24133 Replacing the tail brake light bulb 1 Remove the tail brake light lens by removing the screws 2 Remove the burnt out bulb by pushing...

Page 66: ...lacing a turn signal light bulb 1 Remove the turn signal light lens by removing the screw 2 Remove the burnt out bulb by pushing it in and turning it counter clockwise 3 Insert a new bulb into the socket push it in and then turn it clock wise until it stops 4 Install the lens by installing the screw NOTICE Do not over tighten the screw otherwise the lens may break ECA11191 1 Tail brake light bulb ...

Page 67: ... 2 Remove the license plate light lens by removing the nuts 3 Remove the burnt out bulb by pull ing it out 4 Insert a new bulb into the socket 5 Install the lens by installing the nuts NOTICE Do not overtight en the nuts otherwise the lens may break ECA11421 6 Install the license plate light by in stalling the nuts 1 Nut 1 1 Nut 1 Bulb 1 1 ProCarManuals com ...

Page 68: ... is not available by placing a jack un der the frame in front of the rear wheel 2 Raise the front wheel off the ground by using a motorcycle stand To service the rear wheel Raise the rear wheel off the ground by using a motorcycle stand or if a motor cycle stand is not available by placing a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm EAU2...

Page 69: ...n the speedometer gear unit fits over the retainer on the fork leg 3 Insert the wheel axle 4 Lower the front wheel so that it is on the ground 5 Tighten the wheel axle to the spec ified torque 6 Tighten the axle holder nuts to the specified tightening torque Tight en the upper nuts first and then lower ones When tightened in this sequence there should be a gap formed at the bottom of the axle hold...

Page 70: ...ground according to the procedure on page 7 31 3 Push the wheel forward and then remove the drive chain from the rear sprocket TIP The drive chain does not need to be disassembled in order to remove and install the wheel 4 Remove the axle nut 5 Pull the wheel axle out 6 Remove the spacer the drive chain adjusting plates and the wheel EAU25541 To install the rear wheel 1 Install the drive chain ont...

Page 71: ...le may occur dur ing operation Any problem in the fuel compression or ignition systems for example can cause poor starting and loss of power The following troubleshooting chart represents a quick and easy procedure for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and...

Page 72: ...r check the vehicle Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery The engine turns over quickly The engine turns over ...

Page 73: ...re cleaning 1 Cover the muffler outlet with a plastic bag after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug cap are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets sprock ets the dr...

Page 74: ...e area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during winter are extremely corrosive in combination with water carry out the following steps after each ride in the rain near the sea or on salt sprayed roads TIP Salt sprayed on roads in the winter may remain well into spring ...

Page 75: ...and plastic parts but treat them with a suitable care product Avoid using abrasive polishing compounds as they will wear away the paint TIP Consult a Yamaha dealer for advice on what products to use EAU26151 Storage Short term Always store your motorcycle in a cool dry place and if necessary protect it against dust with a porous cover NOTICE ECA10810 Storing the motorcycle in a poorly ventilated r...

Page 76: ...To prevent dam age or injury from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10951 e Remove the spark plug cap from the spark plug and then install the spark plug and the spark plug cap 6 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand centerstand 7 Check and if necessary correct the tire air pre...

Page 77: ...d MA Engine oil quantity Without oil filter element replacement 1 10 L 1 16 US qt 0 97 Imp qt With oil filter element replacement 1 20 L 1 27 US qt 1 06 Imp qt Air filter Air filter element Wet element Fuel Recommended fuel Unleaded gasoline only Fuel tank capacity 9 5 L 2 51 US gal 2 09 Imp gal Fuel reserve amount 2 0 L 0 53 US gal 0 44 Imp gal Carburetor Manufacturer TEIKEI Type quantity Y30P x ...

Page 78: ...ading condition 90 180 kg 198 397 lb Front 150 kPa 1 50 kgf cm2 22 psi Rear 175 kPa 1 75 kgf cm2 25 psi Off road riding Front 125 kPa 1 25 kgf cm2 18 psi Rear 150 kPa 1 50 kgf cm2 22 psi Front wheel Wheel type Spoke wheel Rim size 21x1 60 Rear wheel Wheel type Spoke wheel Rim size 18x2 15 Front brake Type Single disc brake Operation Right hand operation Recommended fluid DOT 4 Rear brake Type Sing...

Page 79: ...ge quantity Headlight 12 V 60 W 55 0 W 1 Tail brake light 12 V 5 0 W 21 0 W 1 Front turn signal light 12 V 21 0 W 2 Rear turn signal light 12 V 21 0 W 2 License plate light 12 V 5 0 W 2 Meter lighting 12 V 3 4 W 1 Neutral indicator light 12 V 3 4 W 1 High beam indicator light 12 V 3 4 W 1 Turn signal indicator light 12 V 3 4 W 1 Fuse Fuse 15 0 A ProCarManuals com ...

Page 80: ...ORMATION EAU26381 Key identification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to ident...

Page 81: ...ING WITH NOISE CON TROL SYSTEM PROHIBITED Owners are warned that the law may prohibit The removal or rendering inopera tive by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new vehicle for the pur pose of noise control prior to its sale or delivery to the ultimate pur chaser or while it is in use and The use of the ...

Page 82: ...r light 4 2 Horn switch 4 3 I Identification numbers 10 1 Ignition circuit cut off system 4 13 Indicator lights 4 1 K Key identification number 10 1 Kickstarter 4 8 L Labels location 1 1 License plate light bulb replacing 7 30 M Main switch 4 1 Matte color caution 8 1 Model label 10 2 N Neutral indicator light 4 1 Noise regulation for Australia 10 2 P Parking 6 4 Part locations 3 1 Periodic mainte...

Page 83: ...INDEX V Valve clearance 7 14 Vehicle identification number 10 1 W Wheel bearings checking 7 25 Wheel front 7 31 Wheel rear 7 33 Wheels 7 16 ProCarManuals com ...

Page 84: ...ProCarManuals com ...

Page 85: ...ProCarManuals com ...

Page 86: ...PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD PRINTED IN JAPAN 2008 5 0 3 1 E ProCarManuals com ...

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