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Yamaha TT250RX 2007, Owner'S Manual

The Yamaha TT250RX 2007 Owner's Manual is a comprehensive guide that provides detailed instructions on operating and maintaining your motorcycle. Download this manual for free from our website, ensuring you have all the essential information needed to optimize your riding experience with your Yamaha TT250RX 2007 model.

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TABLE OF CONTENTS

 

SAFETY INFORMATION

 

 ...................1-1

Location of important labels .............1-5

 

DESCRIPTION

 

 ...................................2-1

Left view ...........................................2-1
Right view .........................................2-2
Controls and instruments..................2-3

 

INSTRUMENT AND CONTROL 
FUNCTIONS

 

........................................3-1

Main switch  ......................................3-1
Indicator lights  .................................3-1
Speedometer unit  ............................3-2
Handlebar switches  .........................3-2
Clutch lever ......................................3-3
Shift pedal ........................................3-3
Brake lever  ......................................3-4
Brake pedal  .....................................3-4
Fuel tank cap  ...................................3-4
Fuel ..................................................3-5
Fuel tank breather hose ...................3-5
Fuel cock  .........................................3-6
Starter (choke) knob “

 

1

 

” .................3-7

Kickstarter ........................................3-7
Steering lock ....................................3-7
Seat .................................................3-8
Helmet holder  ..................................3-8
Adjusting the front fork .....................3-9
Adjusting the shock absorber 

assembly ....................................3-11

Sidestand .......................................3-12

Ignition circuit cut-off system  ......... 3-13

 

PRE-OPERATION CHECKS

 

.............. 4-1

Pre-operation check list ................... 4-2

 

OPERATION AND IMPORTANT 
RIDING POINTS

 

.................................. 5-1

Starting a cold engine  ..................... 5-1
Starting a warm engine  ................... 5-2
Shifting ............................................ 5-2
Tips for reducing fuel 

consumption ................................ 5-3

Engine break-in  ............................... 5-3
Parking ............................................ 5-4

 

PERIODIC MAINTENANCE AND MINOR 
REPAIR

 

............................................... 6-1

Owner’s tool kit ................................ 6-1
Periodic maintenance and lubrication 

chart ............................................. 6-2

Removing and installing the cowling 

and panels  ................................... 6-6

Checking the spark plug .................. 6-7
Engine oil and oil filter element  ....... 6-8
Cleaning the air filter element  ....... 6-12
Adjusting the carburetor  ................ 6-13
Adjusting the engine idling 

speed ......................................... 6-13

Checking the throttle cable free 

play ............................................ 6-14

Valve clearance ............................. 6-14

Tires .............................................. 6-15
Spoke wheels  ............................... 6-17
Adjusting the clutch lever free 

play ............................................ 6-17

Adjusting the brake lever free 

play ............................................ 6-18

Adjusting the rear brake light 

switch ......................................... 6-18

Checking the front and rear brake 

pads ........................................... 6-19

Checking the brake fluid level  ....... 6-19
Changing the brake fluid  ............... 6-20
Drive chain slack ........................... 6-21
Cleaning and lubricating the drive 

chain .......................................... 6-22

Checking and lubricating the 

cables ........................................ 6-23

Checking and lubricating the throttle 

grip and cable  ............................ 6-23

Checking and lubricating the brake 

and clutch levers ........................ 6-23

Checking and lubricating the brake 

pedal .......................................... 6-24

Checking and lubricating the 

sidestand ................................... 6-24

Checking the front fork .................. 6-24
Checking the steering  ................... 6-25
Checking the wheel bearings ........ 6-26
Battery ........................................... 6-26
Replacing the fuse  ........................ 6-27
Replacing the headlight bulb  ........ 6-28

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Summary of Contents for TT250RX 2007

Page 1: ...4PX 28199 2D TT250RX OWNER S MANUAL ProCarManuals com ...

Page 2: ...ProCarManuals com ...

Page 3: ... thoroughly so as to enjoy all advantages of your TT250RX The owner s manual does not only instruct you in how to operate inspect and maintain your motorcycle but also in how to safeguard yourself and others from trouble and injury In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contac...

Page 4: ... and this manual If you have any questions concerning this manual please consult your Yamaha dealer WARNING EWA10030 PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE Product and specifications are subject to change without notice The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Failure to follow WARNING instructions could result in sever...

Page 5: ...T250RX OWNER S MANUAL 2007 by Yamaha Motor Co Ltd 1st edition August 2007 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in Japan ProCarManuals com ...

Page 6: ...kit 6 1 Periodic maintenance and lubrication chart 6 2 Removing and installing the cowling and panels 6 6 Checking the spark plug 6 7 Engine oil and oil filter element 6 8 Cleaning the air filter element 6 12 Adjusting the carburetor 6 13 Adjusting the engine idling speed 6 13 Checking the throttle cable free play 6 14 Valve clearance 6 14 Tires 6 15 Spoke wheels 6 17 Adjusting the clutch lever fr...

Page 7: ... bulb 6 30 Supporting the motorcycle 6 31 Front wheel 6 32 Rear wheel 6 34 Troubleshooting 6 35 Troubleshooting chart 6 36 MOTORCYCLE CARE AND STORAGE 7 1 Matte color caution 7 1 Care 7 1 Storage 7 3 SPECIFICATIONS 8 1 CONSUMER INFORMATION 9 1 Identification numbers 9 1 Motorcycle noise regulation for Australia 9 2 ProCarManuals com ...

Page 8: ...ot see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a brightly colored jacket Use extra caution when ap proaching and passing through intersections since intersec tions are the most likely places for motorcycle accidents to oc cur Ride where other motorists can see you Avoid riding in another motorist s blind...

Page 9: ...educing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident Never touch the engine or exhaust system during or after operation They become very hot and can cause burns Always wear protec tive clothing that covers your legs ankles and feet Passengers should also observe the precautions mention...

Page 10: ...motorcycle Care fully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance limit suspension travel steering travel or control operation or ob scure lights or reflectors Accessories fitted to the handle bar or the front fork area can create instability due to improper weight distribution or aerody namic changes If accessories ...

Page 11: ... the motorcycle in a place where pe destrians or children are not like ly to touch these hot areas Do not park the motorcycle on a slope or soft ground otherwise it may fall over Do not park the motorcycle near a flammable source e g a ker osene heater or near an open flame otherwise it could catch fire When transporting the motorcycle in another vehicle make sure that it is kept upright and that ...

Page 12: ...SAFETY INFORMATION 1 5 1 EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle 2 1 3 ProCarManuals com ...

Page 13: ...al 5PA 21568 00 Prima di usare il veicolo leggete il manuale di istruzioni Lire le manuel du propriétaire avant d utiliser ce véhicule Lesen Sie die Bedienungsanleitung bevor Sie dieses Fahrzeug fahren Antes de conducir este vehículo lea el Manual del Propietario 3 3TT 21668 00 ProCarManuals com ...

Page 14: ...2 3 4 5 6 7 8 1 Headlight page 6 28 2 Fuel cock page 3 6 3 Starter choke knob page 3 7 4 Air filter element page 6 12 5 Owner s tool kit page 6 1 6 Helmet holder page 3 8 7 Shift pedal page 3 3 8 Front fork damping adjusting screw page 3 9 ProCarManuals com ...

Page 15: ...ter page 3 7 4 Shock absorber assembly compression damping force adjusting knob page 3 11 5 Main switch page 3 1 6 Front fork air valve page 3 9 7 Steering lock page 3 7 8 Engine oil filter element page 6 8 9 Brake pedal page 3 4 10 Shock absorber assembly rebound damping force adjusting dial page 3 11 ProCarManuals com ...

Page 16: ...rols and instruments 1 2 3 4 5 6 7 1 Clutch lever page 3 3 2 Left handlebar switches page 3 2 3 Speedometer unit page 3 2 4 Right handlebar switches page 3 2 5 Brake lever page 3 4 6 Throttle grip page 6 14 7 Fuel tank cap page 3 4 ProCarManuals com ...

Page 17: ...e removed EAU10660 OFF All electrical systems are off The key can be removed EAU10980 Indicator lights EAU11020 Turn signal indicator light This indicator light flashes when the turn signal switch is pushed to the left or right EAU11060 Neutral indicator light This indicator light comes on when the transmission is in the neutral position EAU11080 High beam indicator light This indicator light come...

Page 18: ...s information will en able you to plan future fuel stops EAU12347 Handlebar switches Left Right EAU12400 Dimmer switch Set this switch to for the high beam and to for the low beam EAU12460 Turn signal switch To signal a right hand turn push this switch to To signal a left hand turn push this switch to When re leased the switch returns to the center position To cancel the turn signal lights push th...

Page 19: ...ing the engine EAU12820 Clutch lever The clutch lever is located at the left handlebar grip To disengage the clutch pull the lever toward the handle bar grip To engage the clutch release the lever The lever should be pulled rapidly and released slowly for smooth clutch operation The clutch lever is equipped with a clutch switch which is part of the igni tion circuit cut off system See page 3 13 EA...

Page 20: ... on the right side of the motorcycle To apply the rear brake press down on the brake pedal EAU13181 Fuel tank cap To remove the fuel tank cap turn it counterclockwise and then pull it off To install the fuel tank cap insert it into the tank opening and then turn it clock wise WARNING EWA11090 Make sure that the fuel tank cap is properly closed before riding 1 Brake lever 1 1 Brake pedal 1 1 Fuel t...

Page 21: ...rings as well as to the exhaust system Your Yamaha engine has been de signed to use regular unleaded gaso line with a research octane number of 91 or higher If knocking or pinging oc curs use a gasoline of a different brand or premium unleaded fuel Use of un leaded fuel will extend spark plug life and reduce maintenance costs EAU13412 Fuel tank breather hose Before operating the motorcycle Check t...

Page 22: ...gine is not running ON With the lever in this position fuel flows to the carburetor Normal riding is done with the lever in this position RES This indicates reserve If you run out of fuel while riding move the lever to this position Fill the tank at the first oppor tunity Be sure to set the lever back to ON after refueling 1 Arrow mark positioned over OFF RES ON FUEL OFF 1 1 Arrow mark positioned ...

Page 23: ...rs engage and then push it down smoothly but forcefully This model is equipped with a primary kickstarter allowing the en gine to be started in any gear if the clutch is disengaged However shifting the transmission into the neutral posi tion before starting is recommended EAU13740 Steering lock To lock the steering 1 Turn the handlebar all the way to the left 2 Open the steering lock cover and the...

Page 24: ...he bolts NOTE Make sure that the seat is properly se cured before riding EAU14290 Helmet holder To open the helmet holder insert the key into the lock and then turn the key as shown To lock the helmet holder turn the key to the original position and then re move it WARNING EWA10160 Never ride with a helmet attached to the helmet holder since the helmet may hit objects causing loss of con trol and ...

Page 25: ...r pressure gauge NOTE An optional air pressure gauge is avail able at a Yamaha dealer 4 To increase the spring rate and thereby harden the suspension in crease the air pressure with an air pump To decrease the spring rate and thereby soften the suspen sion decrease the air pressure by pushing each valve stem down CAUTION ECA10090 Never exceed the maximum air pres sure otherwise the front fork oil ...

Page 26: ...dust etc from entering the fork legs NOTE Although the total number of clicks of a damping force adjusting mechanism may not exactly match the above spec ifications due to small differences in production the actual number of clicks always represents the entire adjusting range To obtain a precise adjustment it would be advisable to check the num ber of clicks of each damping force ad justing mechan...

Page 27: ...urn the adjuster beyond the maximum or minimum setting Compression damping force To increase the compression damping force and thereby harden the compres sion damping turn the adjusting knob in direction a To decrease the com pression damping force and thereby soften the compression damping turn the adjusting knob in direction b 1 Rebound damping force adjusting dial 1 b a Rebound damping setting ...

Page 28: ...ab sorber to an open flame or other high heat sources otherwise it may explode due to excessive gas pressure Do not deform or damage the gas cylinder in any way as this will result in poor damping per formance Always have a Yamaha dealer service the shock absorber EAU15301 Sidestand The sidestand is located on the left side of the frame Raise the sidestand or lower it with your foot while holding ...

Page 29: ...ion is in gear and the side stand is up but the clutch lever is not pulled It prevents starting when the trans mission is in gear and the clutch le ver is pulled but the sidestand is still down It cuts the running engine when the transmission is in gear and the sid estand is moved down Periodically check the operation of the ignition circuit cut off system according to the following procedure WARN...

Page 30: ...Does the engine stall After the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden This check is most reliable if performed with a warmed up engine The neutral switch may be defective The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may be d...

Page 31: ...could have serious consequences Therefore it is very important in addition to a thorough visual inspec tion to check the following points before each ride NOTE Pre operation checks should be made each time the vehicle is used Such an inspection can be accomplished in a very short time and the added safety it assures is more than worth the time involved WARNING EWA11150 If any item in the Pre opera...

Page 32: ...k fluid level in reservoir If necessary add recommended brake fluid to specified level Check hydraulic system for leakage 6 18 6 19 Rear brake Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check brake pads for wear Replace if necessary Check fluid level in reservoir If necessary add recommended brake fluid to specified level Check hydraulic system for leakage 6 19 Clu...

Page 33: ...n is smooth Lubricate pedal pivoting points if necessary 6 24 Brake and clutch levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 6 23 Sidestand Make sure that operation is smooth Lubricate pivot if necessary 6 24 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Instruments lights signals and switches Check o...

Page 34: ...Before starting the engine check the function of the igni tion circuit cut off system ac cording to the procedure described on page 3 13 Never ride with the sidestand down 1 Turn the fuel cock lever to ON 2 Turn the key to ON and make sure that the engine stop switch is set to 3 Shift the transmission into the neu tral position NOTE When the transmission is in the neutral position the neutral indi...

Page 35: ...ke is not required when the engine is warm EAU16671 Shifting Shifting gears lets you control the amount of engine power available for starting off accelerating climbing hills etc The gear positions are shown in the il lustration NOTE To shift the transmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it CAUTION E...

Page 36: ...hifting down and avoid high engine speeds with no load on the engine Turn the engine off instead of let ting it idle for an extended length of time e g in traffic jams at traffic lights or at railroad crossings EAU16841 Engine break in There is never a more important period in the life of your engine than the period between 0 and 1600 km 1000 mi For this reason you should read the follow ing mater...

Page 37: ...reak in peri od immediately have a Yamaha dealer check the vehicle EAU17170 Parking When parking stop the engine remove the key from the main switch and then turn the fuel cock lever to OFF WARNING EWA10310 Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them Do not park on a slope or on soft ground otherwise the vehicl...

Page 38: ...D WARNING EWA10320 If you are not familiar with mainte nance work have a Yamaha dealer do it for you EAU17340 Owner s tool kit The owner s tool kit is located behind panel A See page 6 6 The service information included in this manual and the tools provided in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools su...

Page 39: ... skills NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000 km 6000 mi 20000 km 12000 mi 30000 km 18000 mi 40000 km 24000 mi 1 Fuel line Check fuel hoses for cracks or damage 2 Spark plug Check condition Clean and regap Replace 3 Valves Check valve clearance Adjust Every 20000 km 12000 mi 4 Air filter element Clean Replace 5 Clutch Check operation Adjust 6 Front bra...

Page 40: ...ck chain slack alignment and condition Adjust and lubricate chain with a special O ring chain lubricant thoroughly Every 500 km 300 mi and after washing the motorcycle or riding in the rain 14 Steering bearings Check bearing play and steer ing for roughness Lubricate with lith ium soap based grease Every 20000 km 12000 mi 15 Chassis fasteners Make sure that all nuts bolts and screws are properly t...

Page 41: ...ck operation and shock absorber for oil leakage 23 Rear suspension relay arm and con necting arm pivoting points Check operation 24 Carburetor Check starter choke opera tion Adjust engine idling speed 25 Engine oil Change Check oil level and vehicle for oil leakage 26 Engine oil filter ele ment Clean 27 Front and rear brake switches Check operation 28 Moving parts and cables Lubricate NO ITEM CHEC...

Page 42: ...ster cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged 29 Throttle grip hous ing and cable Check operation and free play Adjust the throttle cable free play if necessary Lubricate the throttle grip housing and cable 30 Lights signals and switches Check operation Adjust headlight beam NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READIN...

Page 43: ...each time the cowling or a panel needs to be re moved and installed EAU18810 Cowling A To remove the cowling Remove the screw and then pull the cowling off as shown To install the cowling Place the cowling in the original posi tion and then install the screw EAU19292 Panels A and B To remove one of the panels Remove the screw and then pull the panel off as shown 1 Cowling A 2 Panel A 2 1 1 Panel B...

Page 44: ...e To remove the spark plug 1 Remove the spark plug cap 2 Remove the spark plug as shown with the spark plug wrench includ ed in the owner s tool kit To check the spark plug 1 Check that the porcelain insulator around the center electrode of the spark plug is a medium to light tan the ideal color when the vehicle is ridden normally NOTE If the spark plug shows a distinctly dif ferent color the engi...

Page 45: ...87 Engine oil and oil filter element The engine oil level should be checked before each ride In addition the oil must be changed and the oil filter ele ment cleaned at the intervals specified in the General maintenance and lubri cation chart To check the engine oil level 1 Place the vehicle on a level sur face and hold it in an upright posi tion NOTE Make sure that the vehicle is positioned straig...

Page 46: ...aning 1 Start the engine warm it up for several minutes and then turn it off 2 Place an oil pan under the engine to collect the used oil 3 Remove the engine oil filler bolt and drain bolt to drain the oil from the crankcase NOTE Check each washer for damage and re place them if necessary 4 Remove the oil filter element drain bolt to drain the oil from the oil filter element 1 Engine oil level chec...

Page 47: ...ening them to the specified torque NOTE Make sure that the O rings are properly seated 10 Install the engine oil drain bolt and then tighten it to the specified torque 11 Install the engine oil filter element drain bolt and then tighten it to the specified torque 12 Add the specified amount of the recommended engine oil and then install and tighten the engine oil fill er bolt 1 Oil filter element ...

Page 48: ...ff and check for the cause 14 Turn the engine off and then check the oil level and correct it if necessary CAUTION ECA10970 After replacing the engine oil make sure to check the oil pressure as de scribed below Remove the bleed bolt from the engine oil filter element cover Start the engine and keep it idling until oil flows out If no oil comes out after one minute turn the engine off immediately s...

Page 49: ... sponge material from the air filter element frame 5 Clean the sponge material with solvent and then squeeze the re maining solvent out 6 Apply oil of the recommended type to the entire surface of the sponge material and then squeeze the ex cess oil out NOTE The sponge material should be wet but not dripping 7 Install the sponge material onto the frame insert the air filter ele ment into the air f...

Page 50: ...ance CAUTION ECA10550 The carburetor has been set and ex tensively tested at the Yamaha fac tory Changing these settings without sufficient technical knowl edge may result in poor perfor mance of or damage to the engine EAU21340 Adjusting the engine idling speed The engine idling speed must be checked and if necessary adjusted as follows at the intervals specified in the periodic maintenance and l...

Page 51: ...ttle grip Periodically check the throttle cable free play and if neces sary have a Yamaha dealer adjust it EAU21401 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart 1 Thrott...

Page 52: ...ing precautions in mind NEVER OVERLOAD THE MO TORCYCLE Operation of an overloaded motorcycle may re sult in tire damage loss of con trol or severe injury Make sure that the total weight of rider passenger cargo and accesso ries does not exceed the speci fied maximum load for the vehicle Do not carry along loosely packed items which can shift during a ride Securely pack the heaviest items close to ...

Page 53: ...e tests only the tires listed below have been ap proved for this model by Yamaha Motor Co Ltd WARNING EWA10560 It is dangerous to ride with a worn out tire When a tire tread begins to show crosswise lines have a Yamaha dealer replace the tire immediately The replacement of all wheel and brake related parts includ ing the tires should be left to a Yamaha dealer who has the necessary professional kn...

Page 54: ...teris tics EAU22031 Adjusting the clutch lever free play The clutch lever free play should mea sure 10 0 15 0 mm 0 39 0 59 in as shown Periodically check the clutch le ver free play and if necessary adjust it as follows 1 Loosen the locknut at the clutch le ver 2 To increase the clutch lever free play turn the adjusting bolt in di rection a To decrease the clutch lever free play turn the adjusting...

Page 55: ...ir in the hydraulic system If there is air in the hy draulic system have a Yamaha dealer bleed the system before operating the motorcycle Air in the hydraulic system will dimin ish the braking performance which may result in loss of con trol and an accident EAU22270 Adjusting the rear brake light switch The rear brake light switch which is ac tivated by the brake pedal is properly adjusted when th...

Page 56: ...wear indicator grooves have almost disap peared have a Yamaha dealer replace the brake pads as a set EAU22460 Rear brake pads Each rear brake pad is provided with a wear indicator which allows you to check the brake pad wear without hav ing to disassemble the brake To check the brake pad wear check the position of the wear indicator while applying the brake If a brake pad has worn to the point tha...

Page 57: ...ion and lead to poor braking performance Be careful that water does not en ter the brake fluid reservoir when refilling Water will significantly lower the boiling point of the fluid and may result in vapor lock Brake fluid may deteriorate paint ed surfaces or plastic parts Al ways clean up spilled fluid immediately As the brake pads wear it is nor mal for the brake fluid level to grad ually go dow...

Page 58: ...e chain slack 1 Remove the cotter pin from the axle nut and then loosen the axle nut 2 To tighten the drive chain turn the adjusting plate on each side of the swingarm in direction a To loos en the drive chain turn the adjust ing plate on each side of the swingarm in direction b and then push the rear wheel forward NOTE Make sure that both adjusting plates are in the same position for proper wheel...

Page 59: ...uickly wear out especially when riding in dusty or wet areas Service the drive chain as follows CAUTION ECA10581 The drive chain must be lubricated after washing the motorcycle and riding in the rain 1 Clean the drive chain with kero sene and a small soft brush CAUTION ECA11120 To prevent damaging the O rings do not clean the drive chain with steam cleaners high pressure washers or inappropriate s...

Page 60: ...e inner cable to rust Replace a damaged cable as soon as possible to prevent unsafe conditions EAU23111 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addi tion the cable should be lubricated at the intervals specified in the periodic maintenance chart EAU23142 Checking and lubricating the brake and clutch levers The op...

Page 61: ...sidestand does not move up and down smoothly have a Yamaha dealer check or repair it EAU23271 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition WARNING EWA10750 Securely support the vehicle so that there is no danger of it falling over Check the inner ...

Page 62: ...eering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the pe riodic maintenance and lubrication chart 1 Place a stand under the engine to raise the front wheel off the ground WARNING EWA10750 Securely support the vehicle so that there is no danger of it falling over 2 Hold the lower ends of the fron...

Page 63: ...emove the battery cell seals as this would permanent ly damage the battery WARNING EWA10760 Electrolyte is poisonous and dangerous since it contains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID EXTERNAL Flush with plenty of water INTERNAL Drink la...

Page 64: ...llation 4 After installation make sure that the battery leads are properly con nected to the battery terminals CAUTION ECA10630 Always keep the battery charged Storing a discharged battery can cause permanent battery damage To charge a sealed type MF battery a special constant volt age battery charger is required Using a conventional battery charger will damage the battery If you do not have acces...

Page 65: ...2 Remove the headlight unit by re moving the bolts 3 Disconnect the headlight coupler and then remove the headlight bulb cover 4 Remove the headlight bulb holder by turning it counterclockwise and then remove the defective bulb WARNING EWA10790 Headlight bulbs get very hot There fore keep flammable products away from a lit headlight bulb and do not touch the bulb until it has cooled down 5 Place a...

Page 66: ...eadlight beam if necessary EAU24131 Replacing the tail brake light bulb 1 Remove the tail brake light lens by removing the screws 2 Remove the defective bulb by pushing it in and turning it counter clockwise 3 Insert a new bulb into the socket push it in and then turn it clock wise until it stops 4 Install the lens by installing the screws CAUTION ECA10680 Do not overtighten the screws oth erwise ...

Page 67: ...a new bulb into the socket push it in and then turn it clock wise until it stops 4 Install the lens by installing the screw CAUTION ECA11190 Do not overtighten the screw other wise the lens may break EAU24301 Replacing the license plate light bulb 1 Remove the license plate light by removing the nuts 2 Remove the license plate light lens by removing the nuts 1 Screw 2 Turn signal light lens 1 2 1 ...

Page 68: ...ce requiring the motorcycle to stand up right Check that the motorcycle is in a stable and level position before starting any maintenance A strong wooden box can be placed under the engine for added stability To service the front wheel 1 Stabilize the rear of the motorcycle by using a motorcycle stand or if an additional motorcycle stand is not available by placing a jack un der the frame in front...

Page 69: ... front wheel 2 Loosen the wheel axle holder nuts then the wheel axle 3 Lift the front wheel off the ground according to the procedure on page 6 31 4 Pull the wheel axle out and then remove the wheel CAUTION ECA11070 Do not apply the brake after the wheel has been removed together with the brake disc otherwise the brake pads will be forced shut EAU24950 To install the front wheel 1 Install the spee...

Page 70: ...rque 6 Tighten the axle holder nuts to the specified tightening torque Tight en the upper nuts first and then lower ones When tightened in this sequence there should be a gap formed at the bottom of the axle holder 7 After tightening the axle holder nuts push down hard on the han dlebars several times while apply ing the front brake to check if the front fork compresses and re bounds smoothly 8 Co...

Page 71: ...cer the chain ad justing plates and the wheel EAU25540 To install the rear wheel 1 Install the drive chain onto the rear sprocket 2 Install the wheel axle spacer and drive chain adjusting plates NOTE Make sure that there is enough space between the brake pads be fore inserting the brake disc be tween the brake pads Make sure that the wheel axle is inserted from the left hand side and that the driv...

Page 72: ...ubleshooting chart represents a quick and easy procedure for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferi o...

Page 73: ... compression Check the ignition Have a Yamaha dealer check the vehicle Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery T...

Page 74: ...ore cleaning 1 Cover the muffler outlet with a plastic bag after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug cap are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets sprock ets the d...

Page 75: ...irt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during winter are extremely corrosive in combination with water carry out the following steps after each ride in the rain near the sea or on salt sprayed roads NOTE Salt sprayed on ...

Page 76: ... wax to any rubber and plastic parts but treat them with a suitable care product Avoid using abrasive polishing compounds as they will wear away the paint NOTE Consult a Yamaha dealer for advice on what products to use EAU26150 Storage Short term Always store your motorcycle in a cool dry place and if necessary protect it against dust with a porous cover CAUTION ECA10810 Storing the motorcycle in ...

Page 77: ...the spark plug cap from the spark plug and then install the spark plug and the spark plug cap WARNING EWA10950 To prevent damage or injury from sparking make sure to ground the spark plug electrodes while turning the engine over 6 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand centerstand 7 Check and if necessary correct the tire air press...

Page 78: ...rd MA Engine oil quantity Without oil filter element replacement 1 10 L 1 16 US qt 0 97 Imp qt With oil filter element replacement 1 20 L 1 27 US qt 1 06 Imp qt Air filter Air filter element Wet element Fuel Recommended fuel Unleaded gasoline only Fuel tank capacity 9 5 L 2 51 US gal 2 09 Imp gal Fuel reserve amount 2 0 L 0 53 US gal 0 44 Imp gal Carburetor Manufacturer TEIKEI Type quantity Y30P x...

Page 79: ...psi 1 50 kgf cm2 Loading condition 90 180 kg 198 397 lb Front 150 kPa 22 psi 1 50 kgf cm2 Rear 175 kPa 25 psi 1 75 kgf cm2 Off road riding Front 125 kPa 18 psi 1 25 kgf cm2 Rear 150 kPa 22 psi 1 50 kgf cm2 Front wheel Wheel type Spoke wheel Rim size 21x1 60 Rear wheel Wheel type Spoke wheel Rim size 18x2 15 Front brake Type Single disc brake Operation Right hand operation Recommended fluid DOT 4 R...

Page 80: ...lb Bulb voltage wattage quantity Headlight 12 V 60 W 55 0 W 1 Tail brake light 12 V 5 0 W 21 0 W 1 Front turn signal light 12 V 21 0 W 2 Rear turn signal light 12 V 21 0 W 2 License plate light 12 V 5 0 W 2 Meter lighting 12 V 3 4 W 1 Neutral indicator light 12 V 3 4 W 1 High beam indicator light 12 V 3 4 W 1 Turn signal indicator light 12 V 3 4 W 1 Fuse Fuse 15 0 A ProCarManuals com ...

Page 81: ...ATION EAU26381 Key identification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided NOTE The vehicle identification number is used to identif...

Page 82: ...NG WITH NOISE CON TROL SYSTEM PROHIBITED Owners are warned that the law may prohibit The removal or rendering inopera tive by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new vehicle for the pur pose of noise control prior to its sale or delivery to the ultimate pur chaser or while it is in use and The use of the v...

Page 83: ...r light 3 1 Horn switch 3 3 I Identification numbers 9 1 Ignition circuit cut off system 3 13 Indicator lights 3 1 K Key identification number 9 1 Kickstarter 3 7 L Labels location of 1 5 License plate light bulb replacing 6 30 M Main switch 3 1 Matte color caution 7 1 Model label 9 2 N Neutral indicator light 3 1 Noise regulation for Australia 9 2 P Parking 5 4 Part locations 2 1 Periodic mainten...

Page 84: ...INDEX V Valve clearance 6 14 Vehicle identification number 9 1 W Wheel bearings checking 6 26 Wheel front 6 32 Wheel rear 6 34 Wheels 6 17 ProCarManuals com ...

Page 85: ...ProCarManuals com ...

Page 86: ...PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD PRINTED IN JAPAN 2007 8 0 3 1 E PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD PRINTED IN JAPAN 2007 8 0 3 1 E ProCarManuals com ...

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