Yamaha TT-R50EA Owner'S Manual Download

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LOCATION OF IMPORTANT LABELS

1-4

For Europe

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5 4

U1P685E0.book Page 4 Tuesday, April 20, 2010 3:18 PM

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Summary of Contents for TT-R50EA

Page 1: ...IENUNGSANLEITUNG Il convient de lire attentivement ce manuel avant la pre mi re utilisation du v hicule Bitte lesen Sie diese Bedienungsanleitung sorgf ltig durch bevor Sie das Fahrzeug in Betrieb neh...

Page 2: ...YAMAHA MOTOR CO LTD PRINTED IN CHINA 2010 04 0 3 1 CR E F G DIC183 ProCarManuals com...

Page 3: ...Read this manual carefully before operating this vehicle OWNER S MANUAL TT R50E TT R50EA 1P6 F8199 85 E0 U1P685E0 book Page 1 Tuesday April 20 2010 3 18 PM ProCarManuals com...

Page 4: ...t Directives of EEC If applicable To effect correct application of the essential health and safety requirements stated in the Directives of EEC the following standards and or technical specifications...

Page 5: ...ained within this manual Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent product information available at the time of printin...

Page 6: ...the amount of speed available while they learn The adjusting screw may be gradually turned out to increase maximum speed as the beginner becomes more familiar with operating the motorcycle Parents sho...

Page 7: ...ety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special...

Page 8: ...2010 by Yamaha Motor Co Ltd 1st edition April 2010 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in China...

Page 9: ...er element 7 8 Cleaning the spark arrester 7 10 Adjusting the carburetor 7 11 Adjusting the engine idling speed 7 11 Adjusting the throttle cable free play 7 12 Valve clearance 7 13 Tires 7 13 Spoke w...

Page 10: ...MOTORCYCLE CARE AND STORAGE 8 1 Matte color caution 8 1 Care 8 1 Storage 8 3 SPECIFICATIONS 9 1 CONSUMER INFORMATION 10 1 Identification numbers 10 1 U1P685E0 book Page 2 Tuesday April 20 2010 3 18 PM...

Page 11: ...portant information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your...

Page 12: ...LOCATION OF IMPORTANT LABELS 1 2 1 For Canada NOTICE 1P6 F151A 40 ATTENTION 1P6 F151A 50 3PT 2118K A1 1 2 3 4 5 6 U1P685E0 book Page 2 Tuesday April 20 2010 3 18 PM ProCarManuals com...

Page 13: ...ns Ce syst me d allumage par tincelle de v hicule respecte toutes les exigences du R glement sur le mat riel brouilleur du Canada THIS VEHICLE IS A RESTRICTED USE MOTORCYCLE AND IS NOT INTENDED FOR US...

Page 14: ...LOCATION OF IMPORTANT LABELS 1 4 1 For Europe 1 2 3 5 4 U1P685E0 book Page 4 Tuesday April 20 2010 3 18 PM ProCarManuals com...

Page 15: ...80 5PG 2816R 00 100 kPa 1 00 kgf cm 15 psi 100 kPa 1 00 kgf cm 15 psi 8AC 2817L 00 YAMAHAMOTORCO LTD 2500SHINGAI IWATA JAPAN 2010 1P6 2156A 10 TT R50E 2 5 kW 57 kg 3PT 2118K A1 1 4 5 2 3 U1P685E0 book...

Page 16: ...as Mishandling can cause an explosion Do not incinerate puncture or open Turn off the main switch after riding to avoid draining the battery Use unleaded gasoline only Measure the tire pressure when t...

Page 17: ...RTANT LABELS 1 7 1 kW kg 1 2 3 YAMAHAMOTORCO LTD 2500SHINGAI IWATA JAPAN 1 1 2 3 Model Name Max Power Mass In Running Order 1 Year of construction U1P685E0 book Page 7 Tuesday April 20 2010 3 18 PM Pr...

Page 18: ...LOCATION OF IMPORTANT LABELS 1 8 1 For Oceania 1 2 3 U1P685E0 book Page 8 Tuesday April 20 2010 3 18 PM ProCarManuals com...

Page 19: ...LOCATION OF IMPORTANT LABELS 1 9 1 For Oceania NOTICE 1P6 F151A 40 3PT 2118K A1 1 2 3 U1P685E0 book Page 9 Tuesday April 20 2010 3 18 PM ProCarManuals com...

Page 20: ...LOCATION OF IMPORTANT LABELS 1 10 1 For South Africa 1 2 3 U1P685E0 book Page 10 Tuesday April 20 2010 3 18 PM ProCarManuals com...

Page 21: ...LOCATION OF IMPORTANT LABELS 1 11 1 For South Africa NOTICE 1P6 F151A 40 3PT 2118K A1 1 3 2 U1P685E0 book Page 11 Tuesday April 20 2010 3 18 PM ProCarManuals com...

Page 22: ...ore it is illegal to operate it on public streets roads or highways even a dirt or gravel one Off road use on public lands may be illegal Please check local regulations before riding This motorcycle i...

Page 23: ...s effective in preventing or reducing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident Alw...

Page 24: ...any large or heavy items to the handlebar front fork or front fender Genuine Yamaha Accessories Choosing accessories for your vehicle is an important decision Genuine Yamaha accessories which are avai...

Page 25: ...e power Aftermarket Tires and Rims The tires and rims that came with your motorcycle were designed to match the performance capabilities and to provide the best combination of handling brak ing and co...

Page 26: ...6 1 Fuel cock page 4 6 2 Throttle stop screw page 7 11 3 Air filter element page 7 8 4 Fuse page 7 25 5 Battery page 7 23 6 Engine oil drain bolt page 7 7 7 Shift pedal page 4 3 U1P685E0 book Page 1...

Page 27: ...4 6 5 3 2 1 1 Seat page 4 7 2 Fuel tank cap page 4 4 3 Spark plug cap page 7 6 4 Brake pedal page 4 3 5 Clutch adjusting screw page 7 15 6 Engine oil filler cap page 7 7 U1P685E0 book Page 2 Tuesday A...

Page 28: ...uments 1 4 5 2 6 3 1 Engine stop switch page 4 1 2 Starter choke lever page 4 7 3 Main switch page 4 1 4 Brake lever page 4 3 5 Throttle grip page 7 12 6 Start switch page 4 1 U1P685E0 book Page 3 Tue...

Page 29: ...be started The key cannot be removed EAU45751 OFF All electrical systems are off The key can be removed WARNING EWA10072 Never turn the key to OFF while the vehicle is moving otherwise the electrical...

Page 30: ...rned to the maximum 1 Loosen the locknut 2 To increase the maximum engine power available and the maximum speed of the motorcycle turn the adjusting screw in direction a To decrease the maximum engine...

Page 31: ...the bottom position EAU12890 Brake lever The brake lever is located at the right handlebar grip To apply the front brake pull the lever toward the handle bar grip EAU12941 Brake pedal The brake pedal...

Page 32: ...rks open flames or other sources of ignition such as the pilot lights of water heaters and clothes dryers 2 Do not overfill the fuel tank Stop filling when the fuel reaches the bottom of the filler tu...

Page 33: ...hol gaso hol containing ethanol and that contain ing methanol Gasohol containing ethanol can be used if the ethanol con tent does not exceed 10 E10 Gas ohol containing methanol is not recommended by Y...

Page 34: ...is not running ON With the lever in this position fuel flows to the carburetor Normal riding is done with the lever in this position RES This indicates reserve If you run out of fuel while riding mov...

Page 35: ...ff the starter choke EAU13960 Seat To remove the seat Remove the bolts and then pull the seat off To install the seat 1 Insert the projections on the front of the seat into the seat holders as shown 2...

Page 36: ...p or does not stay up otherwise the sidestand could contact the ground and distract the operator resulting in a possible loss of control EAU41611 Starting circuit cut off system The starting circuit c...

Page 37: ...tly The motorcycle should not be ridden until checked by a Yamaha dealer 6 Shift the transmission into the neutral position 7 Push the start switch Does the engine start The neutral switch may not be...

Page 38: ...the following points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check the fuel tank breather overflow hose for obstructions cracks or damage a...

Page 39: ...l Make sure that operation is smooth Correct if necessary 7 17 Brake pedal Make sure that operation is smooth Lubricate pedal pivoting point if necessary 7 21 Brake lever Make sure that operation is s...

Page 40: ...make sure that the engine stop switch is set to 3 Shift the transmission into the neu tral position WARNING EWA14410 Be sure to shift the transmis sion into neutral before starting the engine Never r...

Page 41: ...5441 Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubrica...

Page 42: ...he first 5 hours of operation The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that...

Page 43: ...ine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may...

Page 44: ...ng maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vi...

Page 45: ...or 12 months or 150 hours 1 Fuel line Check fuel hoses for cracks or damage Replace if necessary 2 Spark plug Check condition Adjust gap and clean 3 Valve clearance Check and adjust valve clearance w...

Page 46: ...onths or 150 hours 1 Clutch Check operation Adjust if necessary 2 Front brake Check operation Adjust brake lever free play and replace brake shoes if necessary 3 Rear brake Check operation Adjust brak...

Page 47: ...and pivot Check operation Apply lithium soap based grease lightly 14 Front fork Check operation and for grease leakage Replace if necessary 15 Shock absorber assem bly Check operation and for oil leak...

Page 48: ...MAINTENANCE AND ADJUSTMENT 7 5 7 EAU40000 TIP The air filter needs more frequent service if you are riding in unusually wet or dusty areas U1P685E0 book Page 5 Tuesday April 20 2010 3 18 PM ProCarMan...

Page 49: ...Check that the porcelain insulator around the center electrode of the spark plug is a medium to light tan the ideal color when the vehicle is ridden normally TIP If the spark plug shows a distinctly...

Page 50: ...it in an upright po sition A slight tilt to the side can re sult in a false reading 2 Start the engine warm it up for several minutes and then turn it off 3 Wait a few minutes until the oil set tles r...

Page 51: ...n let it idle for several minutes while checking it for oil leakage If oil is leaking im mediately turn the engine off and check for the cause 7 Turn the engine off and then check the oil level and co...

Page 52: ...s oil out TIP The sponge material should be wet but not dripping 6 Insert the mesh and the sponge material into the air filter case NOTICE Make sure that the mesh and the sponge material are properly...

Page 53: ...onents Do not start the engine when cleaning the exhaust system TIP Make sure to select a well ventilated area free of combustible materials to clean the spark arrester 1 Remove the tailpipe by removi...

Page 54: ...settings without sufficient technical knowl edge may result in poor perfor mance of or damage to the engine EAU21362 Adjusting the engine idling speed The engine idling speed must be checked and if ne...

Page 55: ...tle cable free play and if neces sary adjust it as follows TIP The engine idling speed must be cor rectly adjusted before checking and ad justing the throttle cable free play 1 Loosen the locknut 2 To...

Page 56: ...this vehicle with im proper tire pressure may cause se vere injury or death from loss of control The tire air pressure must be checked and adjusted on cold tires i e when the temperature of the tires...

Page 57: ...on the rim prop erly Failure to allow proper seating may cause tire failure which may result in damage to the motorcycle and injury to the rider EAU21942 Spoke wheels WARNING EWA10610 The wheels on t...

Page 58: ...crew with a screwdriv er so that it does not turn together with the locknut 5 Install the clutch adjusting screw cover by installing the screws EAU22130 Adjusting the brake lever free play The brake l...

Page 59: ...To increase the brake pedal free play turn the adjusting nut at the brake rod in direction a To decrease the brake pedal free play turn the adjusting nut in direction b WARNING EWA14820 After adjustin...

Page 60: ...nd lubrication chart Each brake is provid ed with a wear indicator which allows you to check the brake shoe wear with out having to disassemble the brake To check the brake shoe wear check the positio...

Page 61: ...ion of the drive chain and then measure the drive chain slack as shown 4 If the drive chain slack is incorrect adjust it as follows EAU40112 To adjust the drive chain slack 1 Loosen the brake pedal fr...

Page 62: ...drive chain must be cleaned and lubricated at the intervals specified in the periodic maintenance and lubrica tion chart otherwise it will quickly wear out especially when riding in dusty or wet area...

Page 63: ...ecked before each ride In addi tion the cable should be lubricated by a Yamaha dealer at the intervals speci fied in the periodic maintenance chart The throttle cable is equipped with a rubber boot Ma...

Page 64: ...ary WARNING EWA10731 If the sidestand does not move up and down smoothly have a Yamaha dealer check or repair it Otherwise the sidestand could contact the ground and distract the operator re sulting i...

Page 65: ...nd rebounds smoothly NOTICE ECA10590 If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU23283 Checking the steering Worn or loose steering b...

Page 66: ...it contains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing...

Page 67: ...a special con stant voltage battery charger is re quired Using a conventional battery charger will damage the battery To store the battery 1 If the vehicle will not be used for more than one month re...

Page 68: ...e this model is not equipped with a centerstand follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up right Check that th...

Page 69: ...anger of it falling over 1 Remove the guard from each front fork leg by removing the bolts 2 Disconnect the brake cable at the wheel by removing the brake lever free play adjusting nut at the brake ca...

Page 70: ...t it is on the ground and then put the sidestand down 4 Install the washer and axle nut and then tighten the axle nut to the specified torque 5 Connect the brake cable to the brake camshaft lever and...

Page 71: ...the ground according to the procedure on page 7 25 5 Remove the axle nut washer and the drive chain puller at the left hand side then pull the wheel axle out together with the drive chain puller from...

Page 72: ...ough Yamaha motorcycles receive a thorough inspection before shipment from the factory trouble may occur dur ing operation Any problem in the fuel compression or ignition systems for example can cause...

Page 73: ...NTENANCE AND ADJUSTMENT 7 30 7 heaters or furnaces Gasoline or gasoline vapors can ignite or ex plode causing severe injury or property damage U1P685E0 book Page 30 Tuesday April 20 2010 3 18 PM ProCa...

Page 74: ...k plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the vehicle The engine does not start Have a Ya...

Page 75: ...h a plastic bag after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug cap are tightly in stalled 3 Remove ext...

Page 76: ...with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning A...

Page 77: ...ds as they will wear away the paint TIP Consult a Yamaha dealer for advice on what products to use EAU26152 Storage Short term Always store your motorcycle in a cool dry place and if necessary protect...

Page 78: ...h oil WARNING To prevent dam age or injury from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10951 e Remove the spark plug cap from the spark plug and then i...

Page 79: ...20W 40 or 20W 50 Recommended engine oil grade API service SG type or higher JASO standard MA Engine oil quantity Periodic oil change 0 80 L 0 85 US qt 0 70 Imp qt Air filter Air filter element Wet el...

Page 80: ...gf cm 15 psi Rear 100 kPa 1 00 kgf cm 15 psi Front wheel Wheel type Spoke wheel Rim size 10x1 40 Rear wheel Wheel type Spoke wheel Rim size 10x1 40 Front brake Type Drum brake Operation Right hand ope...

Page 81: ...ber is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy...

Page 82: ...Control Informa tion label is affixed at the location in the illustration This label shows specifica tions related to exhaust emissions as required by federal law state law and Environment Canada 1 V...

Page 83: ...periodic 7 3 Maintenance emission control system 7 2 Matte color caution 8 1 Model label 10 1 P Parking 6 4 Part locations 3 1 S Safety information 2 1 Seat 4 7 Shifting 6 2 Shift pedal 4 3 Shift peda...

Page 84: ...YAMAHA MOTOR CO LTD PRINTED IN CHINA 2010 04 0 3 1 CR E U1P685E0 book Page 1 Tuesday April 20 2010 3 18 PM ProCarManuals com...

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