Yamaha TT-R50 Owner'S Manual Download Page 70

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PERIODIC MAINTENANCE AND ADJUSTMENT

7-27

4. Lift the front wheel off the ground

according to the procedure in the
previous section “Supporting the
motorcycle”.

5. Remove the axle nut and washer.
6. Pull the wheel axle out, and then

remove the wheel.

EAU39802

To install the front wheel

1. Lift the wheel up between the fork

legs.

2. Insert the wheel axle from the

right-hand side.

TIP

Make sure that the slot in the brake
shoe plate fits over the retainer on the
fork leg.

3. Lower the front wheel so that it is

on the ground, and then put the
sidestand down.

4. Install the washer and axle nut,

and then tighten the axle nut to the
specified torque.

5. Connect the brake cable to the

brake camshaft lever, and then in-
stall the brake cable free play ad-
justing nut on the brake cable.

6. Adjust the brake lever free play.

(See page 7-15.)

7. While applying the front brake,

push down hard on the handlebar
several times to check for proper
fork operation.

8. Install each front fork leg guard by

installing the bolts.

1. Wheel axle

1. Slot
2. Retainer

Tightening torque:

Axle nut:

35 Nm (3.5 m·kgf, 25 ft·lbf)

U2CJ80E0.book Page 27 Tuesday, June 12, 2012 11:15 AM

Summary of Contents for TT-R50

Page 1: ...U PROPRIÉTAIRE BEDIENUNGSANLEITUNG Il convient de lire attentivement ce manuel avant la pre mière utilisation du véhicule Bitte lesen Sie diese Bedienungsanleitung sorgfältig durch bevor Sie das Fahrzeug in Betrieb nehmen Read this manual carefully before operating this vehicle ...

Page 2: ...PRINTED IN CHINA 2012 06 0 3 1 CR E F G DIC183 Printed in china ...

Page 3: ...Read this manual carefully before operating this vehicle OWNER S MANUAL TT R50E TT R50ED 2CJ F8199 80 E0 U2CJ80E0 book Page 1 Tuesday June 12 2012 11 15 AM ...

Page 4: ...r relevant Directives of EEC If applicable To effect correct application of the essential health and safety requirements stated in the Directives of EEC the following standards and or technical specifications were consulted Title and or number and date of issue of standards and or specifications Manufacturer CHONGQING JIANSHEYAMAHA MOTOR CO LTD No 1 Huacheng Road B Zone Jiulongpo Park Jiulongpo Di...

Page 5: ...tions contained within this manual Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent product information available at the time of printing there may be minor discrepancies between your motorcycle and this manual If there is any question concerning this manual please consult a Yamaha dealer WARNING EWA10031 Please read this ma...

Page 6: ... to limit the amount of speed available while they learn The adjusting screw may be gradually turned out to increase maximum speed as the beginner becomes more familiar with operating the motorcycle Parents should decide when to adjust the motorcycle for more power as their youngster s riding skills improve Motorcycles are single track vehicles Their safe use and operation are dependent upon the u...

Page 7: ...ntial personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING N...

Page 8: ...R S MANUAL 2012 by Yamaha Motor Co Ltd 1st edition June 2012 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in China U2CJ80E0 book Page 2 Tuesday June 12 2012 11 15 AM ...

Page 9: ...he air filter element 7 8 Cleaning the spark arrester 7 10 Adjusting the carburetor 7 11 Adjusting the engine idling speed 7 11 Checking the throttle grip free play 7 12 Valve clearance 7 12 Tires 7 13 Spoke wheels 7 14 Adjusting the clutch free play 7 15 Adjusting the brake lever free play 7 15 Adjusting the brake pedal free play 7 16 Checking the shift pedal 7 17 Checking the front and rear brak...

Page 10: ... CONTENTS MOTORCYCLE CARE AND STORAGE 8 1 Matte color caution 8 1 Care 8 1 Storage 8 3 SPECIFICATIONS 9 1 CONSUMER INFORMATION 10 1 Identification numbers 10 1 U2CJ80E0 book Page 2 Tuesday June 12 2012 11 15 AM ...

Page 11: ...contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer For Canada 1 2 3 4 9 8 7 6 5 U2CJ80E0 book Page 1 Tuesday June 12 2012 11 15 AM ...

Page 12: ...LOCATION OF IMPORTANT LABELS 1 2 1 For Canada NOTICE 1P6 F151A 40 ATTENTION 1P6 F151A 50 3PT 2118K A1 1 2 3 4 5 6 U2CJ80E0 book Page 2 Tuesday June 12 2012 11 15 AM ...

Page 13: ...egulations Ce système d allumage par étincelle de véhicule respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada 3PT 2416E 10 THIS VEHICLE IS A RESTRICTED USE MOTORCYCLE AND IS NOT INTENDED FOR USE ON PUBLIC HIGHWAYS CE VÉHICULE EST UNE MOTOCYCLETTE À USAGE RESTREINT DONT L USAGE N EST PAS DESTINÉ AUX VOIES PUBLIQUES 7 9 8 U2CJ80E0 book Page 3 Tuesday June 12 2012 11 15 A...

Page 14: ...LOCATION OF IMPORTANT LABELS 1 4 1 For Europe 1 2 3 6 5 4 U2CJ80E0 book Page 4 Tuesday June 12 2012 11 15 AM ...

Page 15: ...0 5PG 2816R 00 100 kPa 1 00 kgf cm 15 psi 100 kPa 1 00 kgf cm 15 psi 1P6 2156A 10 TT R50E 2 5 kW 57 kg 3PT 2118K A1 5B6 2816R 00 5B6 2817L 00 YAMAHAMOTORCO LTD 2500SHINGAI IWATA JAPAN 2012 EN16029 1 4 5 6 2 3 U2CJ80E0 book Page 5 Tuesday June 12 2012 11 15 AM ...

Page 16: ... from 6 years old Operation of this motorcycle by children under the age of 6 increase the risk of severe injury or death Never carry passengers Adult supervision required for children This unit contains high pressure nitrogen gas Mishandling can cause an explosion Do not incinerate puncture or open Turn off the main switch after riding to avoid draining the battery U2CJ80E0 book Page 6 Tuesday Ju...

Page 17: ...e unleaded gasoline only Measure the tire pressure when the tires are cold Adjust the tire pressure Improper tire pressure can cause loss of control Loss of control can result in severe injury or death 1 2 3 Model Name Max Power Mass In Running Order 1 Year of construction U2CJ80E0 book Page 7 Tuesday June 12 2012 11 15 AM ...

Page 18: ...LOCATION OF IMPORTANT LABELS 1 8 1 For Oceania and South Africa 1 2 3 U2CJ80E0 book Page 8 Tuesday June 12 2012 11 15 AM ...

Page 19: ...LOCATION OF IMPORTANT LABELS 1 9 1 For Oceania and South Africa NOTICE 1P6 F151A 40 3PT 2118K A1 1 2 3 U2CJ80E0 book Page 9 Tuesday June 12 2012 11 15 AM ...

Page 20: ...ion Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage See page 5 1 for a list of pre operation checks This motorcycle is designed for off road use only therefore it is illegal to operate it on public streets roads or highways even a dirt or gravel one Off road use on public lands may be illegal Please check local regulations before rid...

Page 21: ...The use of a safety helmet is the single most critical factor in the preven tion or reduction of head injuries Always wear an approved helmet Wear a face shield or goggles Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abrasions or lacerations Never...

Page 22: ...or instability Shifting weights can create a sud den imbalance Make sure that ac cessories are securely attached to the motorcycle before riding Check accessory mounts fre quently Properly adjust the suspension for your load suspension ad justable models only and check the condition and pres sure of your tires Never attach any large or heavy items to the handlebar front fork or front fender Genuin...

Page 23: ...ent of the opera tor and may limit control ability therefore such accessories are not recommended Use caution when adding electri cal accessories If electrical acces sories exceed the capacity of the motorcycle s electrical system an electric failure could result which could cause a dangerous loss of lights or engine power Aftermarket Tires and Rims The tires and rims that came with your motorcycl...

Page 24: ...the straps will not rub against painted surfaces during transport The suspension should be com pressed somewhat by the tie downs if possible so that the mo torcycle will not bounce excessive ly during transport U2CJ80E0 book Page 5 Tuesday June 12 2012 11 15 AM ...

Page 25: ... 2 3 4 5 7 6 1 Fuel cock page 4 7 2 Throttle stop screw page 7 11 3 Air filter element page 7 8 4 Fuse page 7 24 5 Battery page 7 23 6 Engine oil drain bolt page 7 7 7 Shift pedal page 4 3 U2CJ80E0 book Page 1 Tuesday June 12 2012 11 15 AM ...

Page 26: ...ight view 4 6 5 3 2 1 1 Seat page 4 8 2 Fuel tank cap page 4 4 3 Spark plug cap page 7 6 4 Brake pedal page 4 3 5 Clutch adjusting screw page 7 15 6 Engine oil filler cap page 7 7 U2CJ80E0 book Page 2 Tuesday June 12 2012 11 15 AM ...

Page 27: ... and instruments 1 4 5 2 6 3 1 Engine stop switch page 4 1 2 Starter choke lever page 4 8 3 Main switch page 4 1 4 Brake lever page 4 3 5 Throttle grip page 7 12 6 Start switch page 4 1 U2CJ80E0 book Page 3 Tuesday June 12 2012 11 15 AM ...

Page 28: ...engine can be started The key cannot be removed EAU45751 OFF All electrical systems are off The key can be removed WARNING EWA10072 Never turn the key to OFF while the vehicle is moving otherwise the electrical systems will be switched off which may result in loss of con trol or an accident EAU1234A Handlebar switches Left Right 1 Engine stop switch 1 Start switch 1 U2CJ80E0 book Page 1 Tuesday Ju...

Page 29: ...e grip is turned to the maximum 1 Loosen the locknut 2 To increase the maximum engine power available and the maximum speed of the motorcycle turn the adjusting screw in direction a To decrease the maximum engine power available and the maximum speed of the motorcycle turn the adjusting screw in direction b 3 Tighten the locknut WARNING EWA14403 Improper adjustment of the speed limiter could cause...

Page 30: ...e bottom position EAU12891 Brake lever The brake lever is located on the right side of the handlebar To apply the front brake pull the lever toward the throttle grip EAU12941 Brake pedal The brake pedal is on the right side of the motorcycle To apply the rear brake press down on the brake pedal 1 Shift pedal 2 Neutral position 1 Brake lever 1 1 Brake pedal 1 U2CJ80E0 book Page 3 Tuesday June 12 20...

Page 31: ...ity of sparks open flames or other sources of ignition such as the pilot lights of water heaters and clothes dryers 2 Do not overfill the fuel tank Stop filling when the fuel reaches the bottom of the filler tube Because fuel expands when it heats up heat from the engine or the sun can cause fuel to spill out of the fuel tank 3 Wipe up any spilled fuel immedi ately NOTICE Immediately wipe off spil...

Page 32: ... performance problems For Europe NOTICE ECA11400 Use only unleaded gasoline The use of leaded gasoline will cause severe damage to internal engine parts such as the valves and piston rings as well as to the exhaust system Your Yamaha engine has been de signed to use regular unleaded gaso line with a research octane number of 95 or higher If knocking or pinging oc curs use a gasoline of a different...

Page 33: ... of leaded gasoline will cause severe damage to internal engine parts such as the valves and piston rings as well as to the exhaust system Your Yamaha engine has been de signed to use regular unleaded gaso line with a research octane number of 91 or higher If knocking or pinging oc curs use a gasoline of a different brand or premium unleaded fuel Use of un leaded fuel will extend spark plug life a...

Page 34: ...fuel cock supplies fuel from the tank to the carburetor while filtering it al so The fuel cock has three positions OFF With the lever in this position fuel will not flow Always return the lever to this position when the engine is not running ON With the lever in this position fuel flows to the carburetor Normal riding is done with the lever in this position RES 1 Fuel tank breather hose 1 Arrow ma...

Page 35: ...ld engine requires a richer air fuel mixture which is supplied by the starter choke Move the lever in direction a to turn on the starter choke Move the lever in direction b to turn off the starter choke EAU13960 Seat To remove the seat Remove the bolts and then pull the seat off To install the seat 1 Insert the projections on the front of the seat into the seat holders as shown 1 Starter choke lev...

Page 36: ... sidestand down or if the side stand cannot be properly moved up or does not stay up otherwise the sidestand could contact the ground and distract the operator resulting in a possible loss of control EAU41611 Starting circuit cut off system The starting circuit cut off system pre vents starting when the transmission is in gear Periodically check the operation of the starting circuit cut off system...

Page 37: ...ing correctly The motorcycle should not be ridden until checked by a Yamaha dealer 6 Shift the transmission into the neutral position 7 Push the start switch Does the engine start The neutral switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer YES NO The system is OK The motorcycle can be ridden YES NO If a malfunction is noted have a Yamaha dea...

Page 38: ...le check the following points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check fuel tank breather hose for obstructions cracks or damage and check hose connection 4 4 4 7 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 7 7 Front brake Check operation Lubricate cable if ne...

Page 39: ...ift pedal Make sure that operation is smooth Correct if necessary 7 17 Brake pedal Make sure that operation is smooth Lubricate pedal pivoting point if necessary 7 21 Brake lever Make sure that operation is smooth Lubricate lever pivoting point if necessary 7 20 Sidestand Make sure that operation is smooth Lubricate pivot if necessary 7 21 Chassis fasteners Make sure that all nuts bolts and screws...

Page 40: ... to ON and make sure that the engine stop switch is set to 3 Shift the transmission into the neu tral position WARNING EWA14410 Be sure to shift the transmis sion into neutral before starting the engine Never ride with the sidestand down 4 Turn the starter choke on and completely close the throttle 5 Start the engine by pushing the start switch 6 When the engine is warm turn the starter choke off ...

Page 41: ...OTICE ECA15441 Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the engine is running Inade quate lubrication may damage the transmission Always release the throttle grip before changing gears to avoid damaging the engine transmis sion and ...

Page 42: ...n it for the first 5 hours of operation The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided However momentary full throttle operation under load i e two to three seconds maximum does not harm the engine Each full throttle ac celer...

Page 43: ...ce the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire Do not park near grass or other flammable materials which might catch fire U2CJ80E0 book Page 4 Tuesday June 12 2012 11 15 AM ...

Page 44: ...n performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 2 for more in formation about carbon monox ide WARNING EWA15460 Brake discs calipers ...

Page 45: ...km 3000 mi or 12 months or 150 hours 1 Fuel line Check fuel hoses for cracks or damage Replace if necessary 2 Spark plug Check condition Adjust gap and clean 3 Valve clearance Check and adjust valve clearance when engine is cold 4 Air filter element Clean with solvent Replace if necessary 5 Crankcase breather sys tem Check ventilation hose for cracks or damage and drain any deposits Replace if nec...

Page 46: ...mi or 12 months or 150 hours 1 Clutch Check operation Adjust if necessary 2 Front brake Check operation Adjust brake lever free play and replace brake shoes if necessary 3 Rear brake Check operation Adjust brake pedal free play and replace brake shoes if necessary 4 Wheels Check runout spoke tightness and for damage Tighten spokes if necessary 5 Tires Check tread depth and for damage Replace if ne...

Page 47: ...based grease lightly 13 Sidestand pivot Check operation Apply lithium soap based grease lightly 14 Front fork Check operation and for grease leakage Replace if necessary 15 Shock absorber assem bly Check operation and for oil leakage Replace if necessary 16 Control cables Apply Yamaha chain and cable lube or engine oil thor oughly 17 Throttle grip Check operation Check throttle grip free play and ...

Page 48: ...PERIODIC MAINTENANCE AND ADJUSTMENT 7 5 7 EAU40000 TIP The air filter needs more frequent service if you are riding in unusually wet or dusty areas U2CJ80E0 book Page 5 Tuesday June 12 2012 11 15 AM ...

Page 49: ...ark plug 1 Check that the porcelain insulator around the center electrode of the spark plug is a medium to light tan the ideal color when the vehicle is ridden normally TIP If the spark plug shows a distinctly dif ferent color the engine could be oper ating improperly Do not attempt to diagnose such problems yourself In stead have a Yamaha dealer check the vehicle 2 Check the spark plug for electr...

Page 50: ... it in an upright po sition A slight tilt to the side can re sult in a false reading 2 Start the engine warm it up for several minutes and then turn it off 3 Wait a few minutes until the oil set tles remove the engine oil filler cap wipe the engine oil dipstick clean insert it back into the oil filler hole without screwing it in and then remove it again to check the oil level TIP The engine oil sh...

Page 51: ...e and then let it idle for several minutes while checking it for oil leakage If oil is leaking im mediately turn the engine off and check for the cause 7 Turn the engine off and then check the oil level and correct it if necessary EAU39834 Cleaning the air filter element The air filter element should be cleaned as follows at the intervals specified in the periodic maintenance and lubrica tion char...

Page 52: ...the ex cess oil out TIP The sponge material should be wet but not dripping 6 Insert the mesh and the sponge material into the air filter case NOTICE Make sure that the mesh and the sponge material are properly seated in the air fil ter case The engine should never be operated without the mesh and the sponge material installed otherwise the pis ton s and or cylinder s may become excessively worn EC...

Page 53: ...t components Do not start the engine when cleaning the exhaust system TIP Make sure to select a well ventilated area free of combustible materials to clean the spark arrester 1 Remove the tailpipe by removing the bolts and then pulling it out of the muffler 2 Tap the tailpipe lightly and then use a wire brush to remove any carbon deposits from the spark ar rester portion of the tailpipe and in sid...

Page 54: ...ing these settings without sufficient technical knowl edge may result in poor perfor mance of or damage to the engine EAU21362 Adjusting the engine idling speed The engine idling speed must be checked and if necessary adjusted as follows at the intervals specified in the periodic maintenance and lubrication chart TIP A diagnostic tachometer is needed to make this adjustment 1 Attach the tachometer...

Page 55: ...nner edge of the throttle grip Periodi cally check the throttle grip free play and if necessary have a Yamaha deal er adjust it EAU21401 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubri...

Page 56: ...f the tire has a nail or glass fragments in it or if the sidewall is cracked have a Yamaha dealer re place the tire immediately Tire information This motorcycle is equipped with spoke wheels and tube tires Tires age even if they have not been used or have only been used occasion ally Cracking of the tread and sidewall rubber sometimes accompanied by carcass deformation is an evidence of ageing Old...

Page 57: ...ider EAU21943 Spoke wheels WARNING EWA10610 The wheels on this model are not de signed for use with tubeless tires Do not attempt to use tubeless tires on this model To maximize the performance durabil ity and safe operation of your motorcy cle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends warpage or oth er damage and the spokes for loos...

Page 58: ...rew with a screwdriv er so that it does not turn together with the locknut 5 Install the clutch adjusting screw cover by installing the screws EAU22131 Adjusting the brake lever free play The brake lever free play should mea sure 10 0 20 0 mm 0 39 0 79 in as shown Periodically check the brake le ver free play and if necessary adjust it as follows To increase the brake lever free play turn the brak...

Page 59: ...o increase the brake pedal free play turn the brake pedal free play adjusting nut at the brake rod in direction a To decrease the brake pedal free play turn the adjusting nut in direction b WARNING EWA14820 After adjusting the drive chain slack or removing and installing the rear wheel always check the brake pedal free play If proper adjustment cannot be obtained as described have a Yamaha dealer ...

Page 60: ...ntenance and lubrication chart Each brake is provid ed with a wear indicator which allows you to check the brake shoe wear with out having to disassemble the brake To check the brake shoe wear check the position of the wear indicator while applying the brake If a brake shoe has worn to the point that the wear indicator reaches the wear limit line have a Yamaha dealer replace the brake shoes as a s...

Page 61: ... the drive chain slack is incorrect adjust it as follows EAU40114 To adjust the drive chain slack Consult a Yamaha dealer before ad justing the drive chain slack 1 Loosen the brake pedal free play adjusting nut axle nut and locknut at each end of the swingarm 2 To tighten the drive chain turn the drive chain slack adjusting nut at each end of the swingarm in direc Drive chain slack 35 0 45 0 mm 1 ...

Page 62: ...ive chain moves smoothly EAU23016 Cleaning and lubricating the drive chain The drive chain must be cleaned and lubricated at the intervals specified in the periodic maintenance and lubrica tion chart otherwise it will quickly wear out especially when riding in dusty or wet areas Service the drive chain as follows NOTICE ECA10583 The drive chain must be lubricated after washing the motorcycle ridin...

Page 63: ...d be checked before each ride In addi tion the cable should be lubricated by a Yamaha dealer at the intervals speci fied in the periodic maintenance chart The throttle cable is equipped with a rubber cover Make sure that the cover is securely installed Even though the cover is installed correctly it does not completely protect the cable from water entry Therefore use care not to pour water directl...

Page 64: ... if necessary WARNING EWA10731 If the sidestand does not move up and down smoothly have a Yamaha dealer check or repair it Otherwise the sidestand could contact the ground and distract the operator re sulting in a possible loss of control EAUM1652 Lubricating the swingarm piv ots The swingarm pivots must be lubricat ed by a Yamaha dealer at the intervals specified in the periodic maintenance and l...

Page 65: ...mpresses and rebounds smoothly NOTICE ECA10590 If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU23283 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the pe riodic maintenance and lubrication chart 1 Place a stand und...

Page 66: ...and dangerous since it contains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID EXTERNAL Flush with plenty of water INTERNAL Drink large quan tities of water or milk and im mediately call a physician EYES Flush with water for 15 minutes and seek prom...

Page 67: ...ing the coupler ECA16322 2 If the battery will be stored for more than two months check it at least once a month and fully charge it if necessary 3 Fully charge the battery before in stallation NOTICE When install ing the battery be sure the key is turned to OFF before con necting the coupler ECA16930 NOTICE ECA16530 Always keep the battery charged Storing a discharged battery can cause permanent ...

Page 68: ...utions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up right Check that the motorcycle is in a stable and level position before starting any maintenance A strong wooden box can be placed under the engine for added stability To service the front wheel 1 Stabilize the rear of the motorcycle by using a motorcycle stand or if an additional mo...

Page 69: ...re is no danger of it falling over 1 Remove the guard from each front fork leg by removing the bolts 2 Disconnect the brake cable at the wheel by removing the brake lever free play adjusting nut at the brake camshaft lever then remove the cable from the brake camshaft le ver 3 Loosen the axle nut 1 Front fork leg guard 2 Bolt 1 Brake cable 2 Brake camshaft lever 3 Brake lever free play adjusting n...

Page 70: ...Lower the front wheel so that it is on the ground and then put the sidestand down 4 Install the washer and axle nut and then tighten the axle nut to the specified torque 5 Connect the brake cable to the brake camshaft lever and then in stall the brake cable free play ad justing nut on the brake cable 6 Adjust the brake lever free play See page 7 15 7 While applying the front brake push down hard o...

Page 71: ... wheel off the ground according to the procedure on page 7 25 5 Remove the axle nut washer and the drive chain puller at the left hand side then pull the wheel axle out together with the drive chain puller from the right hand side 6 Push the wheel forward and then remove the drive chain from the rear sprocket TIP The drive chain does not need to be disassembled in order to remove and install the w...

Page 72: ...oting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory trouble may occur dur ing operation Any problem in the fuel compression or ignition systems for example can cause poor starting and loss of power The following troubleshooting chart represents a quick and easy procedure for checking these vital systems your self However should your motorcycle require a...

Page 73: ...RIODIC MAINTENANCE AND ADJUSTMENT 7 30 7 heaters or furnaces Gasoline or gasoline vapors can ignite or ex plode causing severe injury or property damage U2CJ80E0 book Page 30 Tuesday June 12 2012 11 15 AM ...

Page 74: ...k plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery The engine turns over quickly The engine turns over slowly The battery is good Check th...

Page 75: ...outlet with a plastic bag after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug cap are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets sprock ets the drive chain and wheel axles Always...

Page 76: ...horoughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain or near the sea Since sea salt is extremely corrosive carry out the following steps after each ride in the rain or near the sea 1 Clean the motorcycle with cold wa te...

Page 77: ...ng compounds as they will wear away the paint TIP Consult a Yamaha dealer for advice on what products to use EAU26152 Storage Short term Always store your motorcycle in a cool dry place and if necessary protect it against dust with a porous cover Be sure the engine and the exhaust sys tem are cool before covering the motor cycle NOTICE ECA10810 Storing the motorcycle in a poorly ventilated room or...

Page 78: ...r wall with oil WARNING To prevent dam age or injury from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10951 e Remove the spark plug cap from the spark plug and then install the spark plug and the spark plug cap 6 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side stand centerstand 7 Check and if necessary...

Page 79: ...0 15W 40 20W 40 or 20W 50 Recommended engine oil grade API service SG type or higher JASO standard MA Engine oil quantity Periodic oil change 0 80 L 0 85 US qt 0 70 Imp qt Air filter Air filter element Wet element Fuel Recommended fuel TT R50E Regular unleaded gasoline Gasohol E10 acceptable TT R50ED Regular unleaded gasoline Gasohol E10 acceptable CAN TT R50ED Unleaded gasoline Gasohol E10 accept...

Page 80: ... 100 kPa 1 00 kgf cm 15 psi Rear 100 kPa 1 00 kgf cm 15 psi Front wheel Wheel type Spoke wheel Rim size 10x1 40 Rear wheel Wheel type Spoke wheel Rim size 10x1 40 Front brake Type Drum brake Operation Right hand operation Rear brake Type Drum brake Operation Right foot operation Front suspension Type Telescopic fork Spring shock absorber type Coil spring Wheel travel 96 0 mm 3 78 in Rear suspensio...

Page 81: ...ed Factors that in fluence the actual level of exposure of work force include the characteristics of the work room the other sources of noise etc i e the number of machines and other adjacent processes and the length of time for which an operator is exposed to the noise Also the permis sible exposure level can vary from country This information however will enable the user of the machine to make a...

Page 82: ...cation number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area EAU26480 Model label The model label is affixed to the frame under the seat See page 4 8 Record the information on this label in the space provi...

Page 83: ...e Emission Control Informa tion label is affixed at the location in the illustration This label shows specifica tions related to exhaust emissions as required by federal law state law and Environment Canada 1 Vehicle Emission Control Information label 1 U2CJ80E0 book Page 2 Tuesday June 12 2012 11 15 AM ...

Page 84: ...ubrication periodic 7 3 Maintenance emission control system 7 2 Matte color caution 8 1 Model label 10 1 P Parking 6 4 Part locations 3 1 S Safety information 2 1 Seat 4 8 Shifting 6 2 Shift pedal 4 3 Shift pedal checking 7 17 Sidestand 4 9 Sidestand checking and lubricating 7 21 Spark arrester cleaning 7 10 Spark plug checking 7 6 Specifications 9 1 Speed limiter 4 2 Starter choke lever 4 8 Start...

Page 85: ...U2CJ80E0 book Page 2 Tuesday June 12 2012 11 15 AM ...

Page 86: ...ET AND PROTECTIVE GEAR NEVER USE ON PAVED ROADS NEVER CARRY PASSENGERS NEVER operate without proper training or instruction at speeds too fast for your skills or the conditions on public roads a collision can occur with another vehicle with a passenger passengers affect balance and steering and increase risk of losing control LOCATE AND READ OWNER S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS PRIN...

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