Yamaha TT-R110 2023 Manual Download Page 53

Page: 53 / 84

Perio

ic maintenance an

justment

7-20

WARNING

EWA14821



After a

justin

the

rive chain

slack or removin

installin

the rear wheel, always check
the

rake pe

al free play.



If proper a

justment cannot

taine

escri

, have a

Yamaha

ealer make this a

justment.

EAU44821

Checkin

the shift pe

The operation of the shift pedal should
be checked before each ride. If opera-
tion is not smooth, have a Yamaha
dealer check the vehicle.

EAU22363

Checkin

the front an

rear

rake shoes

Front

Rear

1. Brake shoe wear indicator
2. Brake shoe wear limit line

UBMA11E0.book Page 20 Tuesday, April 12, 2022 2:41 PM

Summary of Contents for TT-R110 2023

Page 1: ...this vehicle MOTORCYCLE OWNER S MANUAL Specifications Consumer information Motorcycle care and storage Periodic maintenance and adjustment For your safety pre operation checks Instrument and control...

Page 2: ...r reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequently...

Page 3: ...s manual contains the most cur rent product information available at the time of printing there may be minor discrepancies between your motorcycle and this manual If there is any question concerning t...

Page 4: ...AND PRACTICE GUIDE FOR THE OFF HIGHWAY MOTORCYCLIST booklets supplied with this motorcycle when new or available from your Yamaha dealer Children differ in skills physical abilities and judgment Some...

Page 5: ...tial personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or...

Page 6: ...maha Motor Corporation U S A 1st edition April 2022 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Prin...

Page 7: ...panels 7 7 Checking the spark plug 7 8 Engine oil 7 9 Cleaning the air filter element 7 11 Cleaning the spark arrester 7 13 Adjusting the carburetor 7 14 Adjusting the engine idling speed 7 14 Checkin...

Page 8: ...1 Care 8 1 Storage 8 3 Specifications 9 1 Consumer information 10 1 Identification numbers 10 1 Motorcycle noise regulation 10 3 YAMAHA MOTOR CORPORATION U S A 2020 AND LATER MODEL OFF ROAD MOTORCYCLE...

Page 9: ...hicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label i...

Page 10: ...ATE THIS VEHICLE ON PUBLIC ROADS You can collide with another vehicle if you operate this vehicle on a public road ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET eye protection and protective clothing 3PT...

Page 11: ...n Failure to inspect or maintain the vehi cle properly increases the possibility of an accident or equipment damage See page 5 1 for a list of pre operation checks This motorcycle is designed for off...

Page 12: ...s are the result of head in juries The use of a safety helmet is the single most critical factor in the pre vention or reduction of head injuries Always wear an approved helmet Wear a face shield or g...

Page 13: ...of the motorcycle to minimize imbalance or instability Shifting weights can create a sud den imbalance Make sure that accessories are securely attached to the motorcycle before riding Check accessory...

Page 14: ...vement of the operator and may limit control ability therefore such accesso ries are not recommended Use caution when adding electri cal accessories If electrical ac cessories exceed the capacity of t...

Page 15: ...o the straps will not rub against painted surfaces during transport The suspension should be com pressed somewhat by the tie downs if possible so that the mo torcycle will not bounce exces sively duri...

Page 16: ...l cock page 4 5 2 Starter choke lever page 4 6 3 Fuse page 7 28 4 Battery page 7 26 5 Clutch adjusting screw page 7 18 6 Engine oil drain bolt page 7 9 7 Shift pedal page 4 2 8 Throttle stop screw pag...

Page 17: ...1 Spark arrester page 7 13 2 Seat page 4 7 3 Fuel tank cap page 4 3 4 Air filter element page 7 11 5 Spark plug cap page 7 8 6 Engine oil filler cap page 7 9 7 Brake pedal page 4 3 8 Kickstarter page...

Page 18: ...AU10431 Controls and instruments 1 2 3 4 5 1 Engine stop switch page 4 1 2 Main switch page 4 1 3 Start switch page 4 1 4 Brake lever page 4 2 5 Throttle grip page 7 15 UBMA11E0 book Page 3 Tuesday Ap...

Page 19: ...ngine can be started The key cannot be removed EAU45752 OFF All electrical systems are off The key can be removed WARNING EWA10073 Never turn the key to OFF while the vehicle is moving otherwise the e...

Page 20: ...with the starter See page 6 2 for start ing instructions prior to starting the en gine EAU39852 Shift pedal This motorcycle is equipped with a constant mesh 4 speed transmission The shift pedal is lo...

Page 21: ...the tank WARNING EWA10882 Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce the risk of injury when refueling follow these instructions 1 Before refueli...

Page 22: ...s the valves and piston rings as well as to the exhaust system Your Yamaha engine has been de signed to use regular unleaded gaso line with a pump octane number R M 2 of 86 or higher or a research oct...

Page 23: ...l cock supplies fuel from the tank to the carburetor s while filtering it also The fuel cock has three positions OFF With the lever in this position fuel will not flow Always return the lever to this...

Page 24: ...upplied by the starter choke Move the lever in direction a to turn on the starter choke Move the lever in direction b to turn off the starter choke EAU37652 Kickstarter If the engine fails to start by...

Page 25: ...embly con tains highly pressurized nitrogen gas Read and understand the fol lowing information before handling the shock absorber assembly Do not tamper with or attempt to open the cylinder assembly D...

Page 26: ...y moved up or does not stay up otherwise the sidestand could contact the ground and distract the operator resulting in a possible loss of control EAU41612 Starting circuit cut off system The starting...

Page 27: ...ng correctly The motorcycle should not be ridden until checked by a Yamaha dealer 6 Shift the transmission into the neutral position 7 Push the start switch Does the engine start The neutral switch ma...

Page 28: ...e check the following points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check fuel tank breather hose for obstructions cracks or damage and che...

Page 29: ...ft pedal Make sure that operation is smooth Correct if necessary 7 20 Brake pedal Make sure that operation is smooth Lubricate pedal pivoting point if necessary 7 24 Brake lever Make sure that operati...

Page 30: ...ect operating clear ances During this period prolonged full throttle operation or any condition that might result in engine overheating must be avoided However momen tary full throttle operation under...

Page 31: ...on and completely close the throttle See page 4 6 5 Start the engine by pushing the start switch or by pushing the kickstarter lever down 6 When the engine is warm turn the starter choke off TIP The e...

Page 32: ...engine transmis sion and drive train which are not designed to withstand the shock of shifting when the throttle grip is open EAU39912 To start out and accelerate 1 Close the throttle 2 Shift into fir...

Page 33: ...stri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire Do not park near...

Page 34: ...erforming maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while...

Page 35: ...intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly T...

Page 36: ...m 3000 mi or 12 months or 150 hours 1 Fuel line Check fuel hoses for cracks or damage Replace if necessary 2 Spark plug Check condition Adjust gap and clean 3 Valve clearance Check and adjust valve cl...

Page 37: ...3000 mi or 12 months or 150 hours 1 Clutch Check operation Adjust if necessary 2 Front brake Check operation Adjust brake lever free play and replace brake shoes if necessary 3 Rear brake Check operat...

Page 38: ...m soap based grease lightly 13 Sidestand pivot Check operation Apply lithium soap based grease lightly 14 Front fork Check operation and for oil leakage Replace if necessary 15 Shock absorber assem bl...

Page 39: ...Periodic maintenance and adjustment 7 6 7 EAU40001 TIP The air filter needs more frequent service if you are riding in unusually wet or dusty areas UBMA11E0 book Page 6 Tuesday April 12 2022 2 41 PM...

Page 40: ...anel 1 Remove the seat See page 4 7 2 Remove the bolts and the quick fastener screws and then take the panel off To install the panel 1 Place the panel in the original po sition and then install the b...

Page 41: ...eveal the condition of the engine To remove the spark plug 1 Remove the spark plug cap 2 Remove the spark plug as shown with the spark plug wrench includ ed in the tool kit To check the spark plug 1 C...

Page 42: ...e spark plug cap EAU39848 Engine oil The engine oil level should be checked before each ride In addition the oil must be changed at the intervals spec ified in the periodic maintenance and lubrication...

Page 43: ...he drain bolt to the specified torque 5 Refill with the specified amount of the recommended engine oil NOTICE ECA11621 In order to prevent clutch slip page since the engine oil also lubricates the clu...

Page 44: ...riding in unusually wet or dusty areas To clean the air filter element 1 Remove panel A See page 7 7 2 Remove the air filter case cover by removing the screws 3 Pull the sponge material and the air fi...

Page 45: ...e operated without the mesh and the sponge material installed otherwise the pis ton s and or cylinder s may become excessively worn ECA15573 8 Install the air filter case cover by installing the screw...

Page 46: ...uching exhaust components Do not start the engine when cleaning the exhaust system TIP Make sure to select a well ventilated area free of combustible materials to clean the spark arrester 1 Remove the...

Page 47: ...ing these settings without sufficient technical knowl edge may result in poor perfor mance of or damage to the engine EAU21363 Adjusting the engine idling speed The engine idling speed must be checked...

Page 48: ...The valves are an important engine component and since valve clearance changes with use they must be checked and adjusted at the intervals specified in the periodic maintenance chart Unadjusted valves...

Page 49: ...of rider cargo and ac cessories approved for this model WARNING EWA10512 Never overload your vehicle Opera tion of an overloaded vehicle could cause an accident Tire inspection The tires must be chec...

Page 50: ...as possible with a high quality product EAU21945 Spoke wheels To maximize the performance durabil ity and safe operation of the vehicle note the following points Check each wheel for cracks de format...

Page 51: ...locknut hold the clutch adjusting screw with a screw driver so that it does not turn together with the locknut EAU44886 Adjusting the brake lever free play Measure the brake lever free play as shown P...

Page 52: ...lay turn the adjusting bolt in di rection b 7 Tighten the locknut at the brake shoe plate 8 Tighten the locknut at the brake lever and then slide the rubber cover to its original position EAU44673 Adj...

Page 53: ...Yamaha dealer make this ad justment EAU44821 Checking the shift pedal The operation of the shift pedal should be checked before each ride If opera tion is not smooth have a Yamaha dealer check the veh...

Page 54: ...e drive chain slack 1 Place the motorcycle on the side stand TIP When checking and adjusting the drive chain slack there should be no weight on the motorcycle 2 Shift the transmission into the neutral...

Page 55: ...nment 3 Tighten the axle nut and both locknuts to the specified torques 4 Adjust the brake pedal free play See page 7 19 5 Make sure that the drive chain pullers are in the same position the drive cha...

Page 56: ...ch ride and the ca bles and cable ends should be lubri cated if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or re place it WARNING Damage to the outer housing...

Page 57: ...d lubricating the sidestand The operation of the sidestand should be checked before each ride and the sidestand pivot and metal to metal contact surfaces should be lubricated if necessary WARNING EWA1...

Page 58: ...the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury securely suppo...

Page 59: ...ing EAU23292 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel...

Page 60: ...ends to discharge more quick ly if the vehicle is equipped with op tional electrical accessories NOTICE ECA16522 To charge a VRLA Valve Regulated Lead Acid battery a special con stant voltage battery...

Page 61: ...is model is not equipped with a centerstand follow these precautions when removing the front and rear wheel or performing other mainte nance requiring the motorcycle to stand upright Check that the mo...

Page 62: ...ling over 1 Slide the rubber cover back at the brake lever 2 Loosen the locknut and then turn the brake lever free play adjusting bolt fully in direction a 3 Loosen the axle nut 4 Lift the front wheel...

Page 63: ...Insert the wheel axle from the right side and then install the washer and the axle nut 4 Lower the front wheel so that it is on the ground and then put the sidestand down 5 Tighten the axle nut to th...

Page 64: ...ut on both ends of the swingarm 4 Loosen the axle nut 5 Lift the rear wheel off the ground according to the procedure on page 7 28 6 Remove the axle nut washer and drive chain puller on the left side...

Page 65: ...al free play See page 7 19 EAU25853 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory trouble may occur during operation Any problem in the fue...

Page 66: ...odic maintenance and adjustment 7 33 7 heaters or furnaces Gasoline or gasoline vapors can ignite or ex plode causing severe injury or prop erty damage UBMA11E0 book Page 33 Tuesday April 12 2022 2 41...

Page 67: ...ug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug s Have a Yamaha dealer check the vehicle Have a Yamaha dealer check the vehicl...

Page 68: ...TIP The roads of heavy snowfall areas may be sprayed with salt as a de icing method This salt can stay on the roads well into spring so be sure to wash the underside and chassis parts after riding in...

Page 69: ...e Use an old tooth brush or plastic bristle brush for hard to reach places NOTICE Use cold water if the vehicle has been exposed to salt Warm wa ter will increase salt s corrosive properties ECA26301...

Page 70: ...sprays and wax sparingly Wipe off excess afterwards WARNING EWA20660 Contaminants left on the brakes or tires can cause loss of control Make sure there is no lubricant or wax on the brakes or tires I...

Page 71: ...e spark plug on the cylinder head so that the electrodes are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter or kick starter This will coa...

Page 72: ...ommended brand SAE viscosity grades 10W 40 10W 50 15W 40 20W 40 or 20W 50 Recommended engine oil grade API service SG type or higher JASO standard MA Engine oil quantity Oil change 0 80 L 0 85 US qt 0...

Page 73: ...chanical leading trailing drum brake Rear brake Type Mechanical leading trailing drum brake Front suspension Type Telescopic fork Rear suspension Type Swingarm Electrical system System voltage 12 V Ba...

Page 74: ...NUMBER ENGINE SERIAL NUMBER MODEL LABEL INFORMATION KEY IDENTIFICATION NUMBER EAU26401 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record th...

Page 75: ...stamped into the key Record this number in the space provided and use it for reference when ordering a new key EAU48271 Vehicle Emission Control Informa tion label The Vehicle Emission Control Inform...

Page 76: ...cle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed o...

Page 77: ...available at that time for inspection and repairs at such dealer s place of business 2 EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each...

Page 78: ...oil oil filters air filters spark plugs and brake shoes Q Is the warranty transferable to second owners A Yes The remainder of the existing warranty can be transferred upon request The unit has to be...

Page 79: ...vered repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is...

Page 80: ...d protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your VIN number and we ll be happy to help you get the Y E S co...

Page 81: ...ic 7 4 Maintenance emission control system 7 3 Matte color caution 8 1 Model label 10 2 N Noise regulation 10 3 P Panels removing and installing 7 7 Parking 6 4 Part locations 3 1 S Safety information...

Page 82: ...UBMA11E0 book Page 2 Tuesday April 12 2022 2 41 PM...

Page 83: ...right right out of the box Yamalube Take care of your Yamaha with legendary Yamalube oils lubricants and care products They re formulated and approved by the toughest judges we know the Yamaha engine...

Page 84: ...DIC183 This Owner s manual is also available online at the Yamaha Owner s Manual Library https www yamahamotorsports com yamaha manuals PRINTED IN JAPAN 2022 05 1 1 1 CR E...

Search results

Summary of Contents for TT-R110 2023

Reviews:

Related manuals for TT-R110 2023

Brands by name

Popular brands

Yamaha TT-R110 2023, Manual

Search results

Summary of Contents for TT-R110 2023

Reviews:

Related manuals for TT-R110 2023

Brands by name

Popular brands