Yamaha TRACER MTT850 Owner'S Manual Download Page 84 | Manualshive

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Perio

d

ic maintenance an

d

a

d

justment

6-24

6

3. Place the motorcycle on the cen-

terstand.

4. To tighten the drive chain, turn the

drive chain slack adjusting bolt on
each side of the swingarm in di-
rection (a). To loosen the drive
chain, turn the adjusting bolt on
each side of the swingarm in di-
rection (b), and then push the rear
wheel forward.

TIP

Using the alignment marks on the drive
chain pullers and the notch on each
side of the swingarm, make sure that
both drive chain pullers are in the same
position for proper wheel alignment.

5. Take the motorcycle off the cen-

terstand, and then put the side-
stand down.

6. Tighten the axle nut, then the lock-

nuts to their specified torques.

7. Make sure that the drive chain

pullers are in the same position,
the drive chain slack is correct,
and the drive chain moves
smoothly.

1. Axle nut
2. Locknut

2

1

1. Drive chain slack adjusting bolt

(a)

(b)

1

1. Notch
2. Alignment mark
3. Drive chain puller

Ti

g

htenin

g

torques:

Axle nut:

150 N·m (15 kgf·m, 111 lb·ft)

Locknut:

16 N·m (1.6 kgf·m, 12 lb·ft)

3

1

2

UB5CE1E0.book Page 24 Monday, August 6, 2018 1:13 PM

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Summary of Contents for TRACER MTT850

Page 1: ...DIC183 MTT850 OWNER S MANUAL Read this manual carefully before operating this vehicle B5C 28199 E2 English E ...

Page 2: ...14 53 EU The full text of the EU declaration of conformity is available at the following internet address https global yamaha motor com eu_doc Frequency band 134 2 kHz The maximum radio frequency power 49 0 dBμV m Manufacturer YAMAHA MOTOR ELECTRONICS Co Ltd 1450 6 Mori Mori machi Shuchi Gun Shizuoka 437 0292 Japan Importer YAMAHA MOTOR EUROPE N V Koolhovenlaan 101 1119 NC Schiphol Rijk 1117 ZN Sc...

Page 3: ... In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent...

Page 4: ...ential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING ...

Page 5: ...MANUAL 2020 by Yamaha Motor Co Ltd 1st edition July 2019 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in Japan UB5CE2E0 book Page 2 Tuesday July 2 2019 3 26 PM ...

Page 6: ...and important riding points 5 1 Starting the engine 5 1 Shifting 5 2 Tips for reducing fuel consumption 5 3 Engine break in 5 4 Parking 5 4 Periodic maintenance and adjustment 6 1 Tool kit 6 2 Periodic maintenance charts 6 3 Periodic maintenance chart for the emission control system 6 3 General maintenance and lubrication chart 6 5 Removing and installing the panel 6 9 Checking the spark plugs 6 1...

Page 7: ... 6 29 Battery 6 30 Replacing the fuses 6 31 Vehicle lights 6 33 Replacing a turn signal light bulb 6 33 Replacing the license plate light bulb 6 34 Troubleshooting 6 35 Troubleshooting charts 6 36 Motorcycle care and storage 7 1 Matte color caution 7 1 Care 7 1 Storage 7 3 Specifications 8 1 Consumer information 9 1 Identification numbers 9 1 Diagnostic connector 9 2 Vehicle data recording 9 2 Ind...

Page 8: ...you Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibility of an accident or equipment damage See page 4 1 for a list of pre operation checks This motorcycle is designed to carry the operator and a passen ger The failure of motorists to detect and recogn...

Page 9: ...o main tain control of the motorcycle The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs This motorcycle is designed for on road use only It is not...

Page 10: ...rcycle is changed To avoid the possibility of an accident use extreme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here along with the information about accessories below are some general guidelines to follow if loading cargo to your motorcycle The total weight of the operator pas senger accessories and carg...

Page 11: ... change any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the per formance of your motorcycle Ca...

Page 12: ...res Transporting the Motorcycle Be sure to observe following instruc tions before transporting the motorcy cle in another vehicle Remove all loose items from the motorcycle Check that the fuel cock if equipped is in the off position and that there are no fuel leaks Shift the transmission into gear for models with a manual trans mission Secure the motorcycle with tie downs or suitable straps that a...

Page 13: ...uster page 3 34 3 Battery page 6 30 4 Fuses page 6 31 5 Storage compartment page 3 31 6 Tool kit page 6 2 7 Seat lock page 3 27 8 Spring preload adjuster page 3 34 9 Shift pedal page 3 20 10 Engine oil drain bolt page 6 11 11 Engine oil filter cartridge page 6 11 UB5CE1E0 book Page 1 Monday August 6 2018 1 13 PM ...

Page 14: ...ap page 3 24 3 Rebound damping force adjuster page 3 33 4 Spring preload adjuster page 3 33 5 Headlight page 6 33 6 Fuses page 6 31 7 Coolant reservoir page 6 14 8 Engine oil level check window page 6 11 9 Engine oil filler cap page 6 11 10 Brake pedal page 3 21 UB5CE1E0 book Page 2 Monday August 6 2018 1 13 PM ...

Page 15: ...dlebar switches page 3 18 3 Auxiliary DC jack page 3 36 4 Multi function meter unit page 3 6 5 Front brake fluid reservoir page 6 21 6 Right handlebar switches page 3 18 7 Brake lever page 3 20 8 Throttle grip page 6 16 9 Main switch steering lock page 3 2 UB5CE1E0 book Page 3 Monday August 6 2018 1 13 PM ...

Page 16: ...IP Keep the standard keys as well as keys of other immobilizer systems away from the code re registering key Keep other immobilizer system keys away from the main switch as they may cause signal interfer ence NOTICE ECA11823 DO NOT LOSE THE CODE RE REG ISTERING KEY CONTACT YOUR DEALER IMMEDIATELY IF IT IS LOST If the code re registering key is lost the existing standard keys can still be used to s...

Page 17: ...nnot be removed TIP To prevent battery discharge do not leave the key in the on position without the engine running The headlight comes on automat ically when the engine is started EAU10662 OFF All electrical systems are off The key can be removed WARNING EWA10062 Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in...

Page 18: ...ghts for an extended length of time may cause the battery to discharge EAU4939G Indicator lights and warning lights EAU11032 Turn signal indicator lights and Each indicator light will flash when its corresponding turn signal lights are flashing 1 Push 2 Turn 1 2 1 Left turn signal indicator light 2 Right turn signal indicator light 3 Oil level warning light 4 Engine trouble warning light 5 ABS war...

Page 19: ...tem If this occurs have a Yamaha dealer check the on board diagnostic system TIP When the vehicle is turned on the light will come on for a few seconds and then go off If the light does not come on or if the light remains on have a Yamaha dealer check the vehicle EAU69892 ABS warning light This warning light comes on when the vehicle is first turned on and goes off after starting riding If the war...

Page 20: ...ot come on initially when the key is turned to ON if the indicator light remains on or if the indicator light flashes in a pattern if a problem is detected in the immobilizer system the immobilizer system indica tor light will flash in a pattern have a Yamaha dealer check the vehicle TIP If the immobilizer system indicator light flashes in the pattern slowly 5 times then quickly 2 times this could...

Page 21: ... MENU are lo cated on the left handlebar These switches allow you to control or change the settings of the multi function meter unit QS requires an accessory part and cannot be selected The key must be turned to ON before you can use the handlebar switches and buttons Speedometer The speedometer shows the vehicle s traveling speed 1 RESET button 2 TCS button 3 Clock 4 Tachometer 5 Speedometer 6 Tr...

Page 22: ...one 11250 r min and above Clock The clock displays time in 12 hour for mat To set the clock see page 3 12 Fuel meter The fuel meter indicates the amount of fuel in the fuel tank The display seg ments of the fuel meter disappear from F full towards E empty as the fuel level decreases When the last seg ment of the fuel meter starts flashing refuel as soon as possible TIP When the key is first turned...

Page 23: ...t a constant speed Select the transmission gear that is appropriate for the vehicle speed Transmission gear display The transmission gear display shows the selected gear This model is equipped with 6 gears The neutral po sition is indicated by the neutral indica tor light and by the transmission gear display Drive mode display The drive mode display indicates which drive mode has been selected STD...

Page 24: ...stantaneous fuel consumption TIP You can select which items are shown in each information display See Set ting mode on page 3 12 Odometer and tripmeters The odometer shows the total distance traveled by the vehicle The tripmeters TRIP 1 and TRIP 2 show the distance traveled since they were last set To reset a tripmeter use the select switch to display the tripmeter you want to reset Then push the ...

Page 25: ...ately or allow it to reset automatically after traveling 5 km 3 mi When the fuel re serve tripmeter is reset it will disap pear from the display Elapsed time This timer shows the time that has elapsed since the key was turned to ON The timer automatically resets when the key is turned to OFF TIP There are also TIME 2 and TIME 3 elapsed time displays but they cannot be set to the information displa...

Page 26: ...e distance that can be trav eled on 1 0 L of fuel The L 100km display shows the average amount of fuel necessary to travel 100 km The MPG display shows the av erage distance that can be trav eled on 1 0 Imp gal of fuel To reset the average fuel consumption display use the select switch to select the information display that contains the average fuel consumption display Push the RESET button briefl...

Page 27: ...e key to OFF will exit the setting mode and all changes will be saved Push and hold the menu switch MENU for 2 seconds to enter the set ting mode To exit the setting mode and return to the normal display push and hold the menu switch again for 2 seconds 1 Setting mode display MENU Maintenance Time Trip Unit Display Brightness Clock All Reset 1 Display Description This function allows you to check ...

Page 28: ...ected item is flashing push the RESET button for 2 seconds 4 Push the menu switch to return to the setting mode menu Selecting the units 1 Use the select switch to highlight Unit This function allows you to change the items shown in 3 information displays This function allows you to adjust the brightness of the multi function meter unit panel This function allows you to set the clock This function...

Page 29: ... consumption display units will be set to MPG Skip to step 6 4 Use the select switch to move from km or mile to km L or L 100km 5 Push the menu switch then use the select switch to toggle be tween km L and L 100km and then push the menu switch to confirm the selection 6 Use the select switch to highlight and then push the menu switch to return to the set ting mode menu Selecting the display items ...

Page 30: ...t switch to highlight and then push the menu switch to return to the previ ous display 6 Use the select switch to highlight and then push the menu switch to return to the set ting mode menu Adjusting the meter panel brightness 1 Use the select switch to highlight Brightness MENU Maintenance Time Trip Unit Display Brightness Clock All Reset Display Display 1 Display 2 Display 3 Display 1 1 1 A TEMP...

Page 31: ...digits start flashing 5 Use the select switch to set the minutes 6 Push the menu switch to return to the setting mode menu Resetting all of the display items 1 Use the select switch to highlight All Reset 2 Push the menu switch 3 Use the select switch to highlight YES and then push the menu switch MENU Maintenance Time Trip Unit Display Brightness Clock All Reset Brightness MENU Maintenance Time T...

Page 32: ...ng with the operation of the drive mode switch Mode STD Mode STD is suitable for various rid ing conditions This mode allows the rider to enjoy smooth and sporty drivability from the low speed range to the high speed range Mode A Mode A offers a sportier engine re sponse in the low to mid speed range compared to mode STD Mode B Mode B offers response that is somewhat less sharp compared to mode ST...

Page 33: ...h returns to the cen ter position To cancel the turn signal lights push the switch in after it has re turned to the center position EAU12501 Horn switch Press this switch to sound the horn EAU54212 Stop Run Start switch To crank the engine with the starter set this switch to and then push the switch down towards See page 5 1 for starting instructions prior to starting the engine Set this switch to...

Page 34: ...r unit See Multi function meter unit on page 3 6 for detailed information EAU59001 Select switch This switch is used to perform selec tions in the information display and setting mode display of the multi func tion meter unit See Multi function meter unit on page 3 6 for detailed information EAU77020 Drive mode switch MODE WARNING EWA15341 Do not change the D mode while the vehicle is moving Using...

Page 35: ...gear move the shift pedal up To shift the trans mission to a lower gear move the shift pedal down See page 5 2 EAU26826 Brake lever The brake lever is located on the right side of the handlebar To apply the front brake pull the lever toward the throttle grip The brake lever is equipped with a brake lever position adjusting dial To adjust the distance between the brake lever and the throttle grip s...

Page 36: ...h or gravel roads the brak ing distance may be longer with the ABS than without The ABS is monitored by an ECU which will revert the system to conven tional braking if a malfunction occurs TIP The ABS performs a self diagno sis test each time the vehicle first starts off after the key is turned to ON and the vehicle has traveled at a speed of 10 km h 6 mi h or higher During this test a click ing n...

Page 37: ... a sharp lean angle or while braking and cannot prevent front wheel slip ping As with any vehicle approach surfaces that may be slippery with caution and avoid especially slip pery surfaces The indicator light flashes when traction control has engaged You may notice slight changes in engine and ex haust sounds when the system has en gaged The indicator light comes on when traction control has been...

Page 38: ...topped and the throttle closed Push the TCS button to change between TCS settings 1 and 2 Push the button for two seconds to turn the traction control system off Push the button again to turn trac tion control back on TCS will re turn to the previous setting Resetting the traction control sys tem The traction control system will auto matically disable when a wheel comes off the ground while riding...

Page 39: ... clockwise The lock will be released and the fuel tank cap can be opened To close the fuel tank cap With the key still inserted in the lock push down the fuel tank cap Turn the key 1 4 turn counterclockwise remove it and then close the lock cover TIP The fuel tank cap cannot be closed un less the key is in the lock In addition the key cannot be removed if the cap is not properly closed and locked ...

Page 40: ...lled fuel immedi ately NOTICE Immediately wipe off spilled fuel with a clean dry soft cloth since fuel may deteriorate painted surfaces or plastic parts ECA10072 4 Be sure to securely close the fuel tank cap WARNING EWA15152 Gasoline is poisonous and can cause injury or death Handle gaso line with care Never siphon gasoline by mouth If you should swallow some gasoline or inhale a lot of gas oline ...

Page 41: ...te nance costs Gasohol There are two types of gasohol gaso hol containing ethanol and that con taining methanol Gasohol containing ethanol can be used if the ethanol con tent does not exceed 10 E10 Gas ohol containing methanol is not recommended by Yamaha because it can cause damage to the fuel system or vehicle performance problems EAU72972 Fuel tank overflow hose Before operating the vehicle Che...

Page 42: ...e doing any maintenance work Do not allow the engine to idle more than a few minutes Long idling can cause a build up of heat NOTICE ECA10702 Use only unleaded gasoline The use of leaded gasoline will cause unre pairable damage to the catalytic converter EAU65801 Seats Passenger seat To remove the passenger seat 1 Insert the key into the seat lock and then turn it counterclockwise 2 Lift the front...

Page 43: ...all the cap with the arrow mark facing forward 2 Insert the projection on the front of the rider seat into the seat holder as shown and then push the rear of the seat down to lock it in place 3 Install the passenger seat TIP Make sure that the seats are prop erly secured before riding The rider seat height can be ad justed See the following section 1 Projection 2 Seat holder 2 1 1 Cap 2 Rider seat...

Page 44: ...e rider seat height posi tion adjuster by inserting the front projections into the grommets 4 Insert the projection on the front of the rider seat into seat holder B as shown 5 Align the projection on the bottom of the rider seat with the H posi tion slot and then push the rear of the seat down to lock it in place as shown 1 Low position 2 High position 2 1 1 Rider seat height position adjuster 1 ...

Page 45: ...n the front of the rider seat into seat holder A as shown 5 Align the projection on the bottom of the rider seat with the L posi tion slot and then push the rear of the seat down to lock it in place as shown 6 Install the passenger seat TIP Make sure that the seats are properly secured before riding 1 Projection 2 H position slot 1 2 1 Rider seat height position adjuster 2 Projection 3 Grommet 1 P...

Page 46: ...y hit objects causing loss of control and possibly an accident EWA10162 To release the helmet Remove the passenger seat remove the helmet holding cable from the hel met holder and the helmet and then in stall the seat EAU62550 Storage compartment The storage compartment is located under the passenger seat See page 3 27 When storing documents or other items in the storage compartment be sure to wra...

Page 47: ...t beams It may be neces sary to adjust the headlight beams to increase visibility and help prevent blinding oncoming drivers when carry ing more or less load than usual Obey local laws and regulations when ad justing the headlights To raise the headlight beams turn the knobs in direction a To lower the headlight beams turn the knobs in di rection b EAU46833 Handlebar position The handlebar can be ...

Page 48: ...n the adjusting bolt on each fork leg in direction b The spring preload setting is deter mined by measuring distance A shown in the illustration The shorter distance A is the higher the spring pre load the longer distance A is the lower the spring preload Rebound damping force The rebound damping force is adjust ed on the right front fork leg only To increase the rebound damping force and thereby ...

Page 49: ...maging the mechanism do not attempt to turn beyond the maximum or minimum settings Spring preload To increase the spring preload and thereby harden the suspension turn the adjusting ring in direction a To decrease the spring preload and there by soften the suspension turn the ad justing ring in direction b Align the appropriate notch in the adjusting ring with the position in dicator on the shock ...

Page 50: ...on tains highly pressurized nitrogen gas Read and understand the fol lowing information before handling the shock absorber assembly Do not tamper with or attempt to open the cylinder assembly Do not subject the shock ab sorber assembly to an open flame or other high heat source This may cause the unit to ex plode due to excessive gas pressure Do not deform or damage the cylinder in any way Cylinde...

Page 51: ...ain switch off 2 Remove the auxiliary DC jack cap 3 Turn the accessory off 4 Insert the accessory plug into the auxiliary DC jack 5 Turn the main switch on and start the engine See page 5 1 6 Turn the accessory on WARNING EWA14361 To prevent electrical shock or short circuiting make sure that the cap is installed when the auxiliary DC jack is not being used EAU70641 Auxiliary DC connector This veh...

Page 52: ...ract the operator resulting in a possible loss of control Yamaha s ignition circuit cut off system has been designed to assist the operator in fulfilling the respon sibility of raising the sidestand be fore starting off Therefore check this system regularly and have a Yamaha dealer repair it if it does not function properly EAU44895 Ignition circuit cut off system This system prevents in gear engi...

Page 53: ...has stalled 10 Move the sidestand up 11 Pull the clutch lever 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden YES NO YES NO YES NO The neutral switch may not be working The motorcycle should not be ridden until checked by a Yamaha dealer The clutch switch may not be working The motorcycle should not be ridden until checked by a Yamaha dealer The sidesta...

Page 54: ...ollowing points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check fuel tank overflow hose for obstructions cracks or damage and check hose connection 3 25 3 26 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 6 11 Coolant Check coolant level in reservoir If necessary add re...

Page 55: ...ip free play and lubricate ca ble and grip housing 6 16 6 26 Control cables Make sure that operation is smooth Lubricate if necessary 6 25 Drive chain Check chain slack Adjust if necessary Check chain condition Lubricate if necessary 6 23 6 25 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 6 16 6 19 Brake and shift pedals Make sure th...

Page 56: ... tightened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is not working correctly have Yamaha dealer check vehicle 3 37 ITEM CHECKS PAGE UB5CE1E0 book Page 3 Monday August 6 2018 1 13 PM ...

Page 57: ...when pushing the start switch an engine auto stop system The engine stops automatically if left idling for 20 minutes If the engine stops simply push the start switch to restart the engine EAU83921 Starting the engine Under normal conditions shift the transmission into neutral before start ing the engine To start the engine with the transmission in gear the sidestand must be up and the clutch leve...

Page 58: ...tral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it NOTICE ECA10261 Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the engine is running Inade quate lubrication may damage ...

Page 59: ...should come on and then the clutch lever can be released WARNING EWA17380 Improper braking can cause loss of control or traction Al ways use both brakes and apply them smoothly Make sure that the motorcycle and the engine have sufficiently slowed before shifting to a low er gear Engaging a lower gear when the vehicle or engine speed is too high could make the rear wheel lose traction or the engine...

Page 60: ...changed and the oil filter car tridge or element replaced ECA10303 1000 1600 km 600 1000 mi Avoid prolonged operation above 6800 r min 1600 km 1000 mi and beyond The vehicle can now be operated nor mally NOTICE ECA23060 Keep the engine speed out of the tachometer high r min zone If any engine trouble should oc cur during the engine break in period immediately have a Yamaha dealer check the vehi cl...

Page 61: ... performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 1 3 for more in formation about carbon monox ide WARNING EWA15461 Brake discs calipers d...

Page 62: ...are intended to assist you in the perfor mance of preventive maintenance and minor repairs However a torque wrench and other tools are necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have your Yamaha dealer perform it for you 1 Tool kit 1 1 1 UB5CE1E0 book Page 2 Monday August 6 2018 1 13 PM ...

Page 63: ...d EAU71051 Periodic maintenance chart for the emission control system NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000 km 6000 mi 20000 km 12000 mi 30000 km 18000 mi 40000 km 24000 mi 1 Fuel line Check fuel hoses for cracks or damage Replace if necessary 2 Spark plugs Check condition Adjust gap and clean Replace 3 Valve clearance Check and adjust Every 40000 km 2...

Page 64: ...cessary 7 Air induction sys tem Check the air cut off valve reed valve and hose for damage Replace any damaged parts if necessary NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000 km 6000 mi 20000 km 12000 mi 30000 km 18000 mi 40000 km 24000 mi UB5CE1E0 book Page 4 Monday August 6 2018 1 13 PM ...

Page 65: ...000 mi 3 Clutch Check operation Adjust 4 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 5 Rear brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 6 Brake hoses Check for cracks or damage Replace Every 4 years 7 Brake fluid Change Every 2 years 8 Wheels Check runout and for damage Replace if necessary 9 Tires Check ...

Page 66: ...ely repack with lithium soap based grease 14 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened 15 Brake lever pivot shaft Lubricate with silicone grease 16 Brake pedal pivot shaft Lubricate with lithium soap based grease 17 Clutch lever pivot shaft Lubricate with lithium soap based grease 18 Shift pedal pivot shaft Lubricate with lithium soap based grease 19 Sidesta...

Page 67: ...s Check operation 24 Engine oil Change warm engine before draining Check oil level and vehicle for oil leakage 25 Engine oil filter car tridge Replace 26 Cooling system Check coolant level and vehicle for coolant leakage Change Every 3 years 27 Front and rear brake switches Check operation 28 Moving parts and cables Lubricate NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 6...

Page 68: ...y two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged 29 Throttle grip hous ing and cable Check operation and free play Adjust the throttle cable free play if necessary Lubricate the throttle grip housing and cable 30 Lights signals and switches Check operation Adjust head...

Page 69: ...A To remove the panel 1 Remove the quick fastener screws and then pull the panel outward and slide it downward as shown 2 Disconnect the turn signal light lead coupler To install the panel 1 Connect the turn signal light lead coupler 2 Place the panel in the original po sition and then install the quick fastener screws 1 Panel A 1 1 Quick fastener screw 1 Panel A 2 Quick fastener screw 1 2 1 1 Tur...

Page 70: ... excessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specification Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads TIP If a torque wrench is not available when installing a spark plug a good esti...

Page 71: ... use oils with a diesel speci fication of CD or oils of a high er quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign mate rial enters the crankcase To check the engine oil level 1 After warming up the engine wait a few minutes for the oil level to settle for an accurate reading 2 With the vehicle on a level surface hold it upright fo...

Page 72: ...ngine oil filler cap and then the engine oil drain bolt and gasket TIP Skip steps 4 6 if the oil filter cartridge is not being replaced 4 Remove the oil filter cartridge with an oil filter wrench TIP An oil filter wrench is available at a Yamaha dealer 5 Apply a thin coat of clean engine oil to the O ring of the new oil filter cartridge TIP Make sure that the O ring is properly seated 6 Install th...

Page 73: ...malube YAMALUBE oil is a Genuine YAMAHA Part born of the engineers passion and belief that engine oil is an impor tant liquid engine component We form teams of specialists in the fields of me chanical engineering chemistry elec tronics and track testing and have them develop the engine together with the oil it will use Yamalube oils take full advantage of the base oil s qualities and blend in the ...

Page 74: ...er voir cap Never attempt to re move the radiator cap when the engine is hot EWA15162 4 Add coolant to the maximum level mark NOTICE If coolant is not available use distilled water or soft tap water instead Do not use hard water or salt water since it is harmful to the engine If water has been used instead of coolant replace it with cool ant as soon as possible other wise the cooling system will n...

Page 75: ...tempt to remove the radiator cap when the engine is hot EWA10382 EAU36765 Air filter element The air filter element must be replaced at the intervals specified in the periodic maintenance and lubrication chart Have a Yamaha dealer replace the air filter element EAU44735 Checking the engine idling speed Check the engine idling speed and if necessary have it corrected by a Yamaha dealer Engine idlin...

Page 76: ...e is cold EAU64412 Tires Tires are the only contact between the vehicle and the road Safety in all con ditions of riding depends on a relatively small area of road contact Therefore it is essential to maintain the tires in good condition at all times and replace them at the appropriate time with the speci fied tires Tire air pressure The tire air pressure should be checked and if necessary adjuste...

Page 77: ...ting the vehi cle with excessively worn tires decreases riding stability and can lead to loss of control The replacement of all wheel and brake related parts includ ing the tires should be left to a Yamaha dealer who has the necessary professional knowl edge and experience to do so Ride at moderate speeds after changing a tire since the tire surface must first be broken in for it to develop its op...

Page 78: ...the tires list ed below have been approved for this model by Yamaha WARNING EWA10601 This motorcycle is fitted with super high speed tires Note the following points in order to make the most ef ficient use of these tires Use only the specified replace ment tires Other tires may run the danger of bursting at super high speeds Brand new tires can have a rel atively poor grip on certain road surfaces...

Page 79: ... poor performance adverse han dling characteristics and a short ened tire life EAU22083 Adjusting the clutch lever free play Measure the clutch lever free play as shown Periodically check the clutch lever free play and if necessary adjust it as fol lows To increase the clutch lever free play turn the clutch lever free play adjusting bolt in direction a To decrease the clutch lever free play turn t...

Page 80: ...e a Yamaha dealer bleed the system be fore operating the vehicle Air in the hydraulic system will diminish the braking performance which may re sult in loss of control and an acci dent EAU36505 Brake light switches The brake light should come on just before braking takes effect The brake light is activated by switches connect ed to the brake lever and brake pedal Since the brake light switches are...

Page 81: ... Yamaha dealer replace the brake pads as a set EAU46292 Rear brake pads Each rear brake pad is provided with wear indicator grooves which allow you to check the brake pad wear with out having to disassemble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that a wear indicator groove almost appears have a Yamaha dealer replace the brake pa...

Page 82: ...ter or dust does not enter the brake fluid reservoir when refilling Water will significantly lower the boil ing point of the fluid and may re sult in vapor lock and dirt may clog the ABS hydraulic unit valves NOTICE ECA17641 Brake fluid may damage painted surfaces or plastic parts Always clean up spilled fluid immediately As the brake pads wear it is normal for the brake fluid level to gradually g...

Page 83: ...e the drive chain slack as shown 4 If the drive chain slack is incorrect adjust it as follows NOTICE Im proper drive chain slack will overload the engine as well as other vital parts of the motorcy cle and can lead to chain slip page or breakage If the drive chain slack is more than 50 0 mm 1 97 in the chain can dam age the frame swingarm and other parts To prevent this from occurring keep the dri...

Page 84: ...arm make sure that both drive chain pullers are in the same position for proper wheel alignment 5 Take the motorcycle off the cen terstand and then put the side stand down 6 Tighten the axle nut then the lock nuts to their specified torques 7 Make sure that the drive chain pullers are in the same position the drive chain slack is correct and the drive chain moves smoothly 1 Axle nut 2 Locknut 2 1 ...

Page 85: ... drive chain dry 3 Thoroughly lubricate the drive chain with a special O ring chain lubricant NOTICE Do not use engine oil or any other lubri cants for the drive chain as they may contain substances that could damage the O rings ECA11112 EAU23098 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride and the ca ble...

Page 86: ...stalled Even though the cover is installed correctly it does not completely protect the cable from wa ter entry Therefore use care not to pour water directly onto the cover or cable when washing the vehicle If the cable or cover becomes dirty wipe clean with a moist cloth EAU44276 Checking and lubricating the brake and shift pedals The operation of the brake and shift pedals should be checked befo...

Page 87: ... the centerstand and sidestand should be checked before each ride and the pivots and metal to metal contact surfaces should be lubri cated if necessary WARNING EWA10742 If the centerstand or sidestand does not move up and down smoothly have a Yamaha dealer check or re pair it Otherwise the centerstand or sidestand could contact the ground and distract the operator resulting in a possible loss of c...

Page 88: ...ation chart To check the condition Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so there is no danger of it falling over EWA10752 2 While applying the front brake push down hard on the handle bars several times to check if t...

Page 89: ... center stand WARNING To avoid inju ry securely support the vehicle so there is no danger of it falling over EWA10752 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha dealer check or repair the steer ing EAU23292 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified ...

Page 90: ...losed space KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN To charge the battery Have a Yamaha dealer charge the bat tery as soon as possible if it seems to have discharged Keep in mind that the battery tends to discharge more quick ly if the vehicle is equipped with op tional electrical accessories NOTICE ECA16522 To charge a VRLA Valve Regulated Lead Acid battery a special con stant v...

Page 91: ... located under the rider seat see page 3 27 and behind panel A see page 6 9 To access fuse box 1 the main fuse and the fuel injection system fuse re move the rider seat See page 3 27 TIP To access the fuel injection system fuse remove the starter relay cover by pulling it upward 1 Fuse box 1 2 Main fuse 3 Fuel injection system fuse 4 Fuel injection system spare fuse 1 3 4 2 1 Radiator fan motor fu...

Page 92: ...5132 1 Starter relay cover 2 Fuel injection system fuse 3 Fuel injection system spare fuse 1 Fuse box 2 2 Fuse box 3 3 2 1 1 2 1 Parking lighting fuse 2 Headlight fuse 3 Plug 12V fuse DC connector option 4 Plug 12V fuse DC jack 5 Signaling system fuse 6 Fog lamp fuse option 7 ABS control unit fuse 8 Seat heater fuse option 9 Ignition fuse 10 Spare fuse 1 2 3 4 10 9 8 7 6 5 Specified fuses Main fus...

Page 93: ...CA16581 Do not affix any type of tinted film or stickers to the headlight lens EAU24205 Replacing a turn signal light bulb 1 Remove the turn signal light lens by removing the screw 2 Remove the burnt out bulb by pushing it in and turning it coun terclockwise Specified fuses fuse box 2 Fog lamp fuse 2 0 A Signaling system fuse 7 5 A Ignition fuse 15 0 A ABS control unit fuse 7 5 A Seat heater fuse ...

Page 94: ...removing the nuts and collars and then remove the license plate light bulb socket together with the bulb by pulling it out 2 Remove the burnt out bulb by pulling it out 3 Insert a new bulb into the socket 4 Install the socket together with the bulb by pushing it in and then install the license plate light unit by installing the collars and nuts 1 Turn signal light bulb 1 1 License plate light unit...

Page 95: ...quire any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferior have a shorter service life and can lead to expensive repair bills WARNING EWA15142 When checking the fuel system do not smoke and m...

Page 96: ... Have a Yamaha dealer check the vehicle Operate the electric starter 4 Compression There is compression There is no compression The engine does not start Have a Yamaha dealer check the vehicle Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The engine does not st...

Page 97: ...hiss ing sound has stopped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended cool ant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check t...

Page 98: ... may be sprayed with salt as a de icing method This salt can stay on the roads well into spring so be sure to wash the underside and chassis parts after riding in such areas Genuine Yamaha care and main tenance products are sold under the YAMALUBE brand in many markets worldwide See your Yamaha dealer for addi tional cleaning tips NOTICE ECA26280 Improper cleaning can cause cos metic and mechanica...

Page 99: ...ush for hard to reach places NOTICE Use cold water if the vehicle has been exposed to salt Warm wa ter will increase salt s corrosive properties ECA26301 3 For windshield equipped vehicles Clean the windshield with a soft towel or sponge dampened with water and a pH neutral detergent If necessary use a high quality windshield cleaner or polish for motorcycles NOTICE Never use any strong chemicals ...

Page 100: ...inants left on the brakes or tires can cause loss of control Make sure there is no lubricant or wax on the brakes or tires If necessary wash the tires with warm water and a mild deter gent If necessary clean the brake discs and pads with brake cleaner or acetone Before riding at higher speeds test the vehicle s braking per formance and cornering behav ior EAU83472 Storage Always store the vehicle ...

Page 101: ...This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder wall with oil WARNING To prevent dam age or injury from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10952 e Remove the spark plug cap from the spark plug and then install the spark plug and the spark plug cap 7 Lubricate all co...

Page 102: ... higher JASO standard MA Engine oil quantity Oil change 2 40 L 2 54 US qt 2 11 Imp qt With oil filter removal 2 70 L 2 85 US qt 2 38 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator including all routes 1 93 L 2 04 US qt 1 70 Imp qt Fuel Recommended fuel Premium unleaded gasoline Gasohol E10 acceptable Fuel tank capacity 18 L 4 8 US gal ...

Page 103: ...c brake Front suspension Type Telescopic fork Rear suspension Type Swingarm link suspension Electrical system System voltage 12 V Battery Model YTZ10S Voltage capacity 12 V 8 6 Ah 10 HR Bulb wattage Headlight LED Brake tail light LED Front turn signal light 10 0 W Rear turn signal light 10 0 W Auxiliary light LED License plate light 5 0 W UB5CE1E0 book Page 2 Monday August 6 2018 1 13 PM ...

Page 104: ...AL NUMBER MODEL LABEL INFORMATION EAU26401 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area EAU26442 Engine serial number The engine serial num...

Page 105: ...ch statisti cal analysis and development purpos es Although the sensors and recorded data will vary by model the main data points are Vehicle status and engine perfor mance data Fuel injection and emission relat ed data This data will be uploaded only when a special Yamaha diagnostic tool is at tached to the vehicle such as when maintenance checks or service proce dures are performed Vehicle data ...

Page 106: ...ces related to the han dling of vehicle data Even in this case Yamaha will require the contractor to properly handle the vehicle data we provided and Yamaha will appropriate ly manage the data With the consent of the vehicle owner Where obligated by law For use by Yamaha in litigation When the data is not related to an individual vehicle nor owner UB5CE1E0 book Page 3 Monday August 6 2018 1 13 PM ...

Page 107: ...ption tips for reducing 5 3 Fuel tank cap 3 24 Fuel tank overflow hose 3 26 Fuses replacing 6 31 H Handlebar position adjusting 3 32 Handlebar switches 3 18 Hazard switch 3 19 Headlight beams adjusting 3 32 Helmet holder 3 31 High beam indicator light 3 4 Horn switch 3 18 I Identification numbers 9 1 Ignition circuit cut off system 3 37 Immobilizer system 3 1 Immobilizer system indicator light 3 5...

Page 108: ...rol system indicator light 3 4 Troubleshooting 6 35 Troubleshooting charts 6 36 Turn signal indicator lights 3 3 Turn signal light bulb replacing 6 33 Turn signal switch 3 18 V Valve clearance 6 16 Vehicle identification number 9 1 Vehicle lights 6 33 W Wheel bearings checking 6 29 Wheels 6 19 Windshield 3 32 Y Yamalube 6 13 UB5CE1E0 book Page 2 Monday August 6 2018 1 13 PM ...

Page 109: ...UB5CE1E0 book Page 3 Monday August 6 2018 1 13 PM ...

Page 110: ...DIC183 Original instructions PRINTED IN JAPAN 2019 08 0 3 1 CR E ...

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