Yamaha STRATOLINER XV19CTSC Owner'S Manual Download

Page: 74 / 100

PERIODIC MAINTENANCE AND MINOR REPAIR

6-27

4. If the fuse immediately blows

again, have a Yamaha dealer
check the electrical system.

EAU39121

Replacing a headlight bulb

This model features a headlight
equipped with two quartz bulbs. If the
high beam or the low beam bulb burns
out, replace it as follows.

Removing the headlight unit

1. Remove the windshield. (See

page 3-15.)

2. Remove the main switch/steering

lock cover by removing the bolts.

3. Disconnect the coupler shown.

4. Remove the headlight unit by re-

moving the screws.

1. Low beam headlight bulb

2. High beam headlight bulb

1. Bolt
2. Main switch/steering lock cover

1. Coupler

U2C511E0.book Page 27 Friday, July 14, 2006 2:51 PM

Summary of Contents for STRATOLINER XV19CTSC

Page 1: ...2C5 28199 11 XV19CTSW C XV19CTW C XV19CTMW C OWNER S MANUAL LIT 11626 20 41...

Page 2: ...EAU10041 U2C511E0 book Page 1 Friday July 14 2006 2 51 PM...

Page 3: ...f this motorcycle If you have any questions concerning the operation or maintenance of your motorcycle please consult a Yamaha dealer The design and manufacture of this Yamaha motorcycle fully comply...

Page 4: ...consult your Yamaha dealer WARNING EWA10010 PLEASE READ THIS MANUAL AND THE YOU AND YOUR MOTORCYCLE RIDING TIPS BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE DO NOT ATTEMPT TO OPER...

Page 5: ...TECHNIQUES REGULAR INSPECTIONS AND CAREFUL MAINTENANCE ALONG WITH GOOD RIDING SKILLS WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE Product and specification...

Page 6: ...Motor Corporation U S A 1st edition July 2006 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in...

Page 7: ...enance chart for the emission control system 6 3 General maintenance and lubrication chart 6 4 Checking the spark plugs 6 8 Canister for California only 6 9 Engine oil and oil filter cartridge 6 9 Tra...

Page 8: ...ND STORAGE 7 1 Matte color caution 7 1 Care 7 1 Storage 7 4 SPECIFICATIONS 8 1 CONSUMER INFORMATION 9 1 Identification numbers 9 1 Reporting safety defects 9 3 Motorcycle noise regulation 9 4 Maintena...

Page 9: ...nts have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a br...

Page 10: ...ield or goggles Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventin...

Page 11: ...Use extreme caution when selecting and installing any ac cessories Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories o...

Page 12: ...equate ventilation Always turn the engine off before leaving the motorcycle unattended and remove the key from the main switch When parking the motor cycle note the following The engine and exhaust s...

Page 13: ...SAFETY INFORMATION 1 5 1 EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle U2C511E0 book Page 5 Friday July 14 2006 2 51 PM...

Page 14: ...SAFETY INFORMATION 1 6 1 U2C511E0 book Page 6 Friday July 14 2006 2 51 PM...

Page 15: ...n fuse page 6 26 6 Battery page 6 24 7 Owner s tool kit page 6 1 8 Passenger backrest page 3 13 9 Sidebag page 3 17 10 License plate light page 6 31 11 Tail brake light page 6 30 12 Engine oil drain b...

Page 16: ...4 Fuse box page 6 26 5 Engine oil filler cap page 6 9 6 Fuel tank cap page 3 10 7 Front brake fluid reservoir page 6 18 8 Brake pedal page 3 10 9 Engine oil filter cartridge page 6 9 10 Engine oil dr...

Page 17: ...h lever page 3 9 2 Left handlebar switches page 3 7 3 Multi function meter unit page 3 3 4 Main switch steering lock page 3 1 5 Right handlebar switches page 3 7 6 Throttle grip page 6 13 7 Brake leve...

Page 18: ...and position lights come on and the engine can be start ed The key cannot be removed NOTE The headlight comes on automatically when the engine is started and stays on until the key is turned to OFF ev...

Page 19: ...on when the high beam of the headlight is switched on EAU11361 Fuel level warning light This warning light comes on when the fuel level drops below approximately 3 0 L 0 79 US gal 0 66 Imp gal When t...

Page 20: ...ng any setting changes to the multi function meter unit The multi function meter unit is equipped with the following a speedometer which shows the riding speed a tachometer which shows the en gine spe...

Page 21: ...r allows the rider to monitor the engine speed and keep it within the ideal power range When the key is turned to ON the ta chometer needle will sweep once across the r min range and then return to ze...

Page 22: ...he odometer mode ODO the tripmeter modes TRIP 1 and TRIP 2 and the clock mode in the following order ODO TRIP 1 TRIP 2 Clock ODO If the fuel level warning light comes on see page 3 2 the odometer disp...

Page 23: ...e g 12 13 14 If the odometer tripmeter clock display indicates any error codes note the code number and then have a Yamaha dealer check the vehicle CAUTION ECA11590 If the display indicates an error c...

Page 24: ...is displayed Adjust the brightness level of the speedometer tachometer and the fuel gauge needles by pushing the RESET switch 7 Push the SELECT switch The odometer tripmeter clock dis play will retur...

Page 25: ...U12500 Horn switch Press this switch to sound the horn EAU12660 Engine stop switch Set this switch to before starting the engine Set this switch to to stop the engine in case of an emergen cy such as...

Page 26: ...igni tion circuit cut off system See page 3 21 EAU12880 Shift pedal The shift pedal is located on the left side of the engine and is used in com bination with the clutch lever when shifting the gears...

Page 27: ...e fuel tank cap 1 Insert the fuel tank cap into the tank opening with the key inserted in the lock and with the mark facing forward 2 Turn the key counterclockwise to the original position remove it a...

Page 28: ...en de signed to use premium unleaded gaso line with a pump octane number R M 2 of 91 or higher or a research octane number of 95 or higher If knocking or pinging occurs use a gasoline of a different b...

Page 29: ...ter Never park the vehicle near pos sible fire hazards such as grass or other materials that easily burn Do not allow the engine to idle too long EAU34042 Rider seat To remove the rider seat 1 Insert...

Page 30: ...y pulling it to the rear 5 Close the sidebag lids To install the backrest 1 Open the sidebag lids See page 3 17 2 Fit the slot on each backrest brack et left and right side into the groove of its hold...

Page 31: ...EAU38341 Helmet holder The helmet holder is located under the rider seat A helmet holding cable is provided beside the owner s tool kit to secure a helmet to the helmet holder To secure a helmet to t...

Page 32: ...holder since the helmet may hit objects causing loss of con trol and possibly an accident To release the helmet from the hel met holder Remove the rider seat remove the hel met holding cable from the...

Page 33: ...t in each windshield bracket left and right side into its holder WARNING EWA14300 Make sure that the throttle cables are not pinched 2 Push the windshield backward un til it snaps into place 3 Insert...

Page 34: ...otorcycle conditions poor road surfaces or adverse weath er conditions may make it nec essary to further reduce the riding speed CAUTION ECA15380 To avoid locking the key in never lock either sidebag...

Page 35: ...g lid WARNING EWA14311 Make sure that all the fasteners in both sidebags are turned complete ly clockwise before riding NOTE Water can be harmful to untreated leather Use Yamaha Saddle Soap or another...

Page 36: ...t use the special wrench included in the ad ditional tool kit which was handed out separately at the purchase of the vehicle The spring preload setting is deter mined by measuring distance A shown in...

Page 37: ...pressure Do not deform or damage the gas cylinder in any way as this will result in poor damping per formance Always have a Yamaha dealer service the shock absorber EAU15281 EXUP system This model is...

Page 38: ...g the respon sibility of raising the sidestand be fore starting off Therefore check this system regularly as described below and have a Yamaha dealer re pair it if it does not function proper ly EAU15...

Page 39: ...er the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden This check is most relia...

Page 40: ...15310 The accessory connected to the auxiliary DC connector should not be used with the engine turned off and the load must never exceed 36 W 3 A otherwise the battery may discharge WARNING EWA12531 T...

Page 41: ...quences Therefore it is very important in addition to a thorough visual inspec tion to check the following points before each ride NOTE Pre operation checks should be made each time the vehicle is use...

Page 42: ...ied level Check hydraulic system for leakage 6 17 6 18 Rear brake Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check brake pads for wear Replace if necessary Check fluid...

Page 43: ...ch levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 6 21 Sidestand Make sure that operation is smooth Lubricate pivot if necessary 6 22 Chassis fasteners Make sur...

Page 44: ...is in gear with the clutch lever pulled and the sid estand up WARNING EWA10290 Before starting the engine check the function of the igni tion circuit cut off system ac cording to the procedure descri...

Page 45: ...ION ECA10260 Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly...

Page 46: ...cator light should come on EAU16720 Recommended shift points The recommended shift points during acceleration and deceleration are shown in the table below EAU16841 Engine break in There is never a mo...

Page 47: ...cur during the engine break in period immediately have a Yamaha dealer check the vehi cle EAU17212 Parking When parking stop the engine and then remove the key from the main switch WARNING EWA10310 S...

Page 48: ...ATED TO EMISSIONS CONTROL THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER AIR BUT ARE ALSO VITAL TO PROPER EN GINE OPERATION AND MAXIMUM PERFORMANCE IN THE FOLLOW ING PERIODIC MAINTENANCE CHARTS TH...

Page 49: ...ARNING EWA10340 Modifications not approved by Yamaha may cause loss of perfor mance excessive emissions and render the vehicle unsafe for use Consult a Yamaha dealer before at tempting any changes U2C...

Page 50: ...fuel hoses for cracks or damage Replace if necessary 2 Spark plugs Check condition Adjust gap and clean Replace every 8000 mi 13000 km or 12 months Replace Replace 3 Valve clearance Check and adjust v...

Page 51: ...heck operation and fluid leak age Correct if necessary 3 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 4 Rear brake Check operation fluid level and for...

Page 52: ...fts Apply lithium soap based grease all purpose grease lightly 14 Brake and shift ped al pivot shafts Apply lithium soap based grease all purpose grease lightly 15 Sidestand pivot Check operation Appl...

Page 53: ...fter every 16000 mi 25000 km or 24 months Change Change 23 Front and rear brake switches Check operation 24 Control cables Apply Yamaha chain and cable lube or engine oil SAE 10W 30 thoroughly 25 Thro...

Page 54: ...more frequently when riding in unusually wet or dusty areas Hydraulic brake and clutch systems After disassembling the brake or clutch master cylinders caliper cylinders or clutch release cylinder al...

Page 55: ...d be operating im properly Do not attempt to diagnose such problems yourself Instead have a Yamaha dealer check the vehicle If a spark plug shows signs of electrode erosion and excessive carbon or oth...

Page 56: ...nd hold it in an upright posi tion NOTE Make sure that the vehicle is positioned straight up when checking the oil level A slight tilt to the side can result in a false reading 2 Remove the rider seat...

Page 57: ...oil may seep out when the engine is run ning To change the engine oil with or without oil filter cartridge replace ment 1 Remove the rider seat See page 3 12 2 Start the engine warm it up for several...

Page 58: ...er cartridge with an oil filter wrench and then tighten it to the specified torque with a torque wrench 10 Install the engine oil drain bolts and then tighten them to the spec ified torque 1 Oil filte...

Page 59: ...t no foreign mate rial enters the oil tank 14 Install the engine oil filler cap 15 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking im medi...

Page 60: ...hould mea sure 4 0 6 0 mm 0 16 0 24 in at the throttle grip Periodically check the throttle cable free play and if neces sary have a Yamaha dealer adjust it EAU21401 Valve clearance The valve clearanc...

Page 61: ...ems close to the center of the vehicle and distribute the weight evenly from side to side Properly adjust the suspension for your load and check the condition and pres sure of your tires NEVER OVER LO...

Page 62: ...ce durabil ity and safe operation of your vehicle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends or warpage be fore each ride If any damage...

Page 63: ...e loss of handling stability and riding safety Since Yamaha cannot control the quality of accessories or parts man ufactured by other companies Yamaha cannot be held liable for any consequences caused...

Page 64: ...ls spec ified in the periodic maintenance and lubrication chart EAU22430 Front brake pads Each front brake pad is provided with wear indicator grooves which allow you to check the brake pad wear with...

Page 65: ...r wear Observe these precautions When checking the brake and clutch fluid levels make sure that the top of each reservoir is level Use only the recommended quality brake fluid otherwise the rubber sea...

Page 66: ...li pers as well as the brake and clutch hoses replaced at the intervals listed below or whenever they are damaged or leaking Oil seals Replace every two years Brake and clutch hoses Replace every four...

Page 67: ...ca bles and cable ends should be lubricat ed if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or replace it WARNING EWA10710 Damage to the outer housing of ca b...

Page 68: ...e pedal pivots should be lu bricated if necessary EAU23140 Checking and lubricating the brake and clutch levers Brake lever Clutch lever The operation of the brake and clutch levers should be checked...

Page 69: ...es not move up and down smoothly have a Yamaha dealer check or repair it EAU23250 Lubricating the rear suspen sion The pivoting points of the rear suspen sion must be lubricated at the intervals speci...

Page 70: ...to check if the front fork compresses and rebounds smoothly CAUTION ECA10590 If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU23280 Checki...

Page 71: ...k the wheel bearings EAU33650 Battery This model is equipped with a sealed type MF battery which does not re quire any maintenance There is no need to check the electrolyte or to add distilled water W...

Page 72: ...ore quickly if the vehicle is equipped with optional electrical accessories To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then p...

Page 73: ...causing extensive damage to the electrical system and possibly a fire 3 Turn the key to ON and turn on the electrical circuit in question to check if the device operates 1 Main fuse 2 Fuel injection...

Page 74: ...he high beam or the low beam bulb burns out replace it as follows Removing the headlight unit 1 Remove the windshield See page 3 15 2 Remove the main switch steering lock cover by removing the bolts 3...

Page 75: ...with the bulb holder CAUTION ECA10650 Take care not to damage the follow ing parts Headlight bulb Do not touch the glass part of the headlight bulb to keep it free from oil otherwise the transpar enc...

Page 76: ...ECA10650 Take care not to damage the follow ing parts Headlight bulb Do not touch the glass part of the headlight bulb to keep it free from oil otherwise the transpar ency of the glass the luminosity...

Page 77: ...with an LED type of tail brake light If the tail brake light does not come on have a Yamaha dealer check it EAU38380 Replacing a turn signal light bulb 1 Remove the turn signal light lens by removing...

Page 78: ...fore starting any maintenance A strong wooden box can be placed under the engine for added stability To service the front wheel 1 Stabilize the rear of the motorcycle by using a motorcycle stand or if...

Page 79: ...troubleshooting chart represents a quick and easy procedure for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled techni...

Page 80: ...n Check the ignition Have a Yamaha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark pl...

Page 81: ...the muffler outlets with plas tic bags after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightl...

Page 82: ...area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during winter are extremely co...

Page 83: ...they will wear away the paint NOTE Consult a Yamaha dealer for advice on what products to use Special care is needed for cleaning the windshield and sidebags on this model Be sure to follow the instr...

Page 84: ...the electrodes are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder walls with oil e Remove the spark plug cap...

Page 85: ...t 4 90 L 5 18 US qt 4 31 Imp qt Transfer gear oil Type SAE80 API GL 4 Hypoid gear oil Quantity 0 55 L 0 58 US qt 0 48 Imp qt Air filter Air filter element Oil coated paper element Fuel Recommended fue...

Page 86: ...Cast wheel Rim size 18M C x MT4 00 Rear wheel Wheel type Cast wheel Rim size 17M C x MT5 50 Front brake Type Dual disc brake Operation Right hand operation Recommended fluid DOT 4 Rear brake Type Sing...

Page 87: ...h beam indicator light LED Turn signal indicator light LED Fuel level warning light LED Engine trouble warning light LED Fuses Main fuse 50 0 A Headlight fuse 20 0 A Taillight fuse 10 0 A Signaling sy...

Page 88: ...ntification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification n...

Page 89: ...l is affixed to the frame under the rider seat See page 3 12 Record the information on this label in the space provided This information will be needed when ordering spare parts from a Yamaha dealer 1...

Page 90: ...stigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your deal...

Page 91: ...cle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed o...

Page 92: ...nder that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 4...

Page 93: ...ORMATION 9 6 9 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks U2C511E0 book Page 6 Friday July 14...

Page 94: ...warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer An inspection and...

Page 95: ...later date Each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty ca...

Page 96: ...d repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is incl...

Page 97: ...ed protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to hel...

Page 98: ...ey identification number 9 1 L Labels location of 1 5 License plate light 6 31 Light switch for optional lights 3 8 M Main switch steering lock 3 1 Maintenance and lubrication periodic 6 4 Maintenance...

Page 99: ...g 6 30 Turn signal switch 3 8 V Valve clearance 6 13 Vehicle identification number 9 1 W Warranty extended 9 9 Warranty limited 9 7 Wheel bearings checking 6 24 Wheels 6 15 Windshield 3 15 U2C511E0 bo...

Page 100: ...PRINTED IN JAPAN 2006 07 0 6 1 CR E PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD...

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