Yamaha Star XVS13AA(C) 2011, Service Manual

Page: 277 / 536

5
ENGINE
ENGINE REMOVAL ........................................................................................ 5-1
INSTALLING THE COOLANT RESERVOIR COVER ............................... 5-3
INSTALLING THE EXHAUST PIPE COVER SCREW CLAMPS .............. 5-3
INSTALLING THE CYLINDER COVERS .................................................. 5-8
INSTALLING THE SHIFT ARM ................................................................. 5-8
INSTALLING THE ENGINE (for XVS13AA(C)/XVS13CTA(C))............... 5-14
INSTALLING THE ENGINE (for XVS13CA(C))....................................... 5-15
CAMSHAFTS ................................................................................................. 5-17
REMOVING THE CAMSHAFT ASSEMBLIES ........................................ 5-22
REMOVING THE ROCKER ARMS AND CAMSHAFTS ......................... 5-23
CHECKING THE CAMSHAFTS .............................................................. 5-24
CHECKING THE CAMSHAFT SPROCKETS ......................................... 5-24
CHECKING THE ROCKER ARMS AND ROCKER ARM SHAFTS ........ 5-24
CHECKING THE TIMING CHAIN TENSIONERS ................................... 5-25
INSTALLING THE CAMSHAFTS AND ROCKER ARMS ........................ 5-26
INSTALLING THE CAMSHAFT ASSEMBLIES....................................... 5-27
INSTALLING THE CYLINDER HEAD COVERS (for
XVS13AA(C)/XVS13CTA(C)) ................................................................. 5-30
INSTALLING THE CYLINDER HEAD COVERS (for XVS13CA(C)) ....... 5-30
CYLINDER HEADS ....................................................................................... 5-32
REMOVING THE CYLINDER HEADS .................................................... 5-33
CHECKING THE CYLINDER HEADS ..................................................... 5-33
INSTALLING THE CYLINDER HEADS ................................................... 5-33
VALVES AND VALVE SPRINGS .................................................................. 5-35
REMOVING THE VALVES...................................................................... 5-36
CHECKING THE VALVES AND VALVE GUIDES .................................. 5-36
CHECKING THE VALVE SEATS ............................................................ 5-38
CHECKING THE VALVE SPRINGS........................................................ 5-39
INSTALLING THE VALVES .................................................................... 5-40
CYLINDERS AND PISTONS ......................................................................... 5-42
REMOVING THE PISTONS .................................................................... 5-43
CHECKING THE CYLINDERS AND PISTONS ...................................... 5-43
CHECKING THE PISTON RINGS........................................................... 5-44
CHECKING THE PISTON PINS.............................................................. 5-45
INSTALLING THE PISTONS AND CYLINDERS .................................... 5-46
GENERATOR AND STARTER CLUTCH ...................................................... 5-48
REMOVING THE GENERATOR ............................................................. 5-51
REMOVING THE STARTER CLUTCH ................................................... 5-51
CHECKING THE STARTER CLUTCH .................................................... 5-51
CHECKING THE TORQUE LIMITER...................................................... 5-52
INSTALLING THE STARTER CLUTCH .................................................. 5-52
INSTALLING THE GENERATOR............................................................ 5-52