21
Maintenance
Periodic Maintenance Checklist
Item
Interval
Page
Remarks
Brake System
Daily
Check for binding, leakage, and proper operation;
lever firmness, travel, caliper, disc, and pads
Cooling System - Liquid
Daily
9,24 Check for leakage, damage, obstructions, coolant
level
Engine Oil
Daily
Check oil level and for signs of leakage
Engine Oil - Initial
800 km
(500 Mi)
Change oil
Engine Oil - After Initial
4000 km
(2500 Mi)
Change oil
Engine Oil Filter - Initial
800 km
(500 Mi)
Change filter
Engine Oil Filter - After Initial
20000 km
(12500 Mi)
Change filter
Battery
Daily
9,25 Check for proper charge and tight connections
Stop Switch
Daily
—
Check for proper operation
Hoses
Daily
—
Check for damage, leakage, and wear
Headlight & Taillight/Brake-
light
Daily
38-39 Check for proper operation and cleanliness
Steering System
Daily
—
Check for proper operation, tightness of bolts, and
binding
Throttle Control System
Daily
Check for binding, sticking, proper operation,
throttle cable tension, and wear
Drive Belt
Daily
Monthly
Check for wear, cracks, and fraying
Check length and width dimensions
Ski Wear Bars
Daily
Check for wear and damage
Electrical Wiring
Weekly
—
Check for wear, damage, and tight connections
Exhaust System
Weekly
Check for damage, leakage, and obstructions
Nuts, Bolts, Fasteners
Weekly
—
Check tightness
Shock Absorbers
Weekly
11,35 Check for fluid leakage and damage and air pres-
sure (Fox Air Shocks)
Spark Plugs
4000 km
(2500 Mi)/
Seasonal
Check center electrode insulator color, carbon,
and gap
Valve Clearance
40000 km
(25000 Mi)
Check/adjust
Crankcase Breather System
Seasonal
—
Check breather hose for cracks or damage and
replace as necessary
Suspension
Weekly
Check for damage, loose components, and proper
adjustment
Track Tension/Alignment
Weekly
33,34 Check/adjust as necessary
Wear Strips
Weekly
Check for wear and damage
Wires & Cables
Weekly
—
Check for wear, damage, and fraying
Fuel System - Tank, Pump, &
Vent Hose
Weekly
—
Check for damage, wear, obstructions, and leak-
age
Chain Case
Daily
Check lube level and for leakage
Chain Case - Lubricant
Seasonal
Replace
Drive Chain Tension - Initial
500 km
(300 Mi)
Check tension and adjust as necessary
Drive Chain Tension - After
Initial
800 km
(500 Mi)
Check tension and adjust as necessary
Heat Exchangers
Monthly
—
Check for wear, leakage, and damage
Drive Clutch/Driven Clutch
4000 km
(2500 Mi)/
Seasonal
10,11 Check for damage, binding, and wear/remove
drive belt, clean drive clutch/driven clutch
Rear Suspension
Monthly
Grease
U8JRS2E0.book Page 21 Thursday, May 7, 2015 2:25 PM