Yamaha Sniper T135 SE Owner'S Manual Download

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PERIODIC MAINTENANCE AND MINOR REPAIR

6-34

3. Loosen the brake torque rod nut at

the brake shoe plate.

4. Disconnect the brake torque rod

from the brake shoe plate by re-
moving the cotter pin, the nut, the
washer and the bolt.

5. Place the motorcycle on the cen-

terstand.

6. Remove the brake pedal free play

adjusting nut, and then disconnect
the brake rod from the brake cam-
shaft lever.

7. Remove the axle nut and the

washer, and then pull the wheel
axle out.

NOTE:

Do not remove the washer on the right
side of the wheel axle so as to not lose
it.

8. Push the wheel forward, and then

remove the drive chain from the
rear sprocket.

NOTE:

The drive chain does not need to be
disassembled in order to remove and
install the wheel.

9. Remove the wheel.

EAU37751

To install the rear wheel

1. Install the drive chain onto the rear

sprocket.

2. Install the wheel by inserting the

wheel axle from the right-hand
side.

NOTE:

Make sure the washer is installed onto
the wheel axle before installing the
wheel axle.

3. Install the washer and the axle nut.
4. Install the brake rod onto the brake

camshaft lever, and then install the
brake pedal free play adjusting nut
onto the brake rod.

5. Connect the brake torque rod to

the brake shoe plate by installing
the bolt, the washer and the nut.

6. Adjust the drive chain slack. (See

page 6-22.)

1. Brake torque rod
2. Brake torque rod cotter pin

3. Brake torque rod nut and bolt

1. Wheel axle
2. Washer

3. Brake rod

4. Brake pedal free play adjusting nut
5. Brake camshaft lever

U5YPE0E0.book Page 34 Wednesday, February 23, 2005 4:22 PM

Summary of Contents for Sniper T135 SE

Page 1: ...1S7 F8199 E0 T1 3 5S E OWNER S MANUAL Sniper ...

Page 2: ...U5YPE0E0 book Page 2 Wednesday February 23 2005 4 22 PM ...

Page 3: ... enjoy all advantages of your Sniper The owner s manual does not only instruct you in how to operate inspect and maintain your motorcycle but also in how to safeguard yourself and others from trouble and injury In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer ...

Page 4: ...ur motorcycle and this manual If you have any questions concerning this manual please consult your Yamaha dealer WARNING EWA10030 PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator a byst...

Page 5: ... S MANUAL 2005 by Yamaha Motor Co Ltd 1st edition February 2006 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited U5YPE0E0 book Page 2 Wednesday February 23 2005 4 22 PM ...

Page 6: ...s and panel 6 5 Checking the spark plug 6 7 Engine oil and oil filter element 6 9 Coolant 6 11 Cleaning the air filter element 6 13 Adjusting the carburetor 6 14 Adjusting the engine idling speed 6 15 Adjusting the throttle cable free play 6 15 Valve clearance 6 16 Tires 6 16 Spoke wheels 6 18 Checking the brake lever free play 6 19 Adjusting the brake pedal free play 6 19 Adjusting the rear brake...

Page 7: ... signal light and tail brake light 6 31 Front wheel 6 32 Rear wheel 6 33 Troubleshooting 6 35 Troubleshooting charts 6 36 MOTORCYCLE CARE AND STORAGE 7 1 Care 7 1 Storage 7 3 SPECIFICATIONS 8 1 CONSUMER INFORMATION 9 1 Identification numbers 9 1 U5YPE0E0 book Page 2 Wednesday February 23 2005 4 22 PM ...

Page 8: ... have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a brightly colored jacket Use extra caution when you are approaching and passing through intersections since in tersections are the most likely places for motorcycle accidents to occur Ride where other motor...

Page 9: ...ld or goggles Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident Never touch the engine or exh...

Page 10: ...e extreme caution when selecting and installing any ac cessories Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the perfor mance of your motorcycle Care fully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearanc...

Page 11: ...ntilation Always turn the engine off before leaving the motorcycle unattended and remove the key from the main switch When parking the motor cycle note the following The engine and exhaust system may be hot therefore park the motorcycle in a place where pe destrians or children are not like ly to touch these hot areas Do not park the motorcycle on a slope or soft ground otherwise it may fall over ...

Page 12: ...dlight page 6 30 3 Battery page 6 28 4 Storage compartment page 3 8 5 Owner s tool kit page 6 1 6 Seat lock page 3 7 7 Tail brake light page 6 31 8 Rear turn signal lights page 6 31 9 Shift pedal page 3 4 10 Coolant reservoir page 6 11 U5YPE0E0 book Page 1 Wednesday February 23 2005 4 22 PM ...

Page 13: ...se page 6 29 4 Helmet holder page 3 8 5 Air filter element page 6 13 6 Front brake fluid reservoir page 6 21 7 Engine oil filter element page 6 9 8 Brake pedal page 3 5 9 Engine oil drain bolt page 6 9 10 Engine oil filler cap page 6 9 U5YPE0E0 book Page 2 Wednesday February 23 2005 4 22 PM ...

Page 14: ...eft handlebar switches page 3 3 2 Speedometer unit page 3 3 3 Fuel gauge page 3 3 4 Main switch steering lock page 3 1 5 Right handlebar switch page 3 3 6 Brake lever page 3 4 7 Throttle grip page 6 15 U5YPE0E0 book Page 3 Wednesday February 23 2005 4 22 PM ...

Page 15: ...are off The key can be removed EAU10700 LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Turn the handlebars all the way to the left 2 Push the key in from the OFF po sition release it and then turn it to LOCK 3 Remove the key To unlock the steering Insert the key and turn it to OFF WARNING EWA10060 Never turn the key to OFF or LOCK whil...

Page 16: ...ning the warning light will flash if an electrical circuit is defective If this occurs have a Yamaha dealer check the vehicle When the engine is running the warning light will come on if the en gine overheats or if an electrical circuit is defective To determine which of the above is occurring stop the vehicle when it is safe to do so then turn the main switch to OFF and then back to ON If the war...

Page 17: ...evel decreases When the needle reaches the red zone approximately 1 0 L 0 26 US gal 0 22 Imp gal remain in the fuel tank If this occurs refuel as soon as possible NOTE Do not allow the fuel tank to empty itself completely The main switch must be turned to ON for the fuel gauge to display an accurate fuel level reading EAU12343 Handlebar switches Left Right 1 Speedometer 2 Odometer 1 Fuel gauge 2 R...

Page 18: ... the engine with the starter CAUTION ECA10050 See page 5 1 for starting instruc tions prior to starting the engine EAU37460 Shift pedal The shift pedal is located on the left side of the engine This motorcycle is equipped with a constant mesh 4 speed transmission NOTE Use your toes to shift up and your heel to shift down EAU12890 Brake lever The brake lever is located at the right handlebar grip T...

Page 19: ...pen the seat See page 3 7 2 Turn the fuel tank cap counter clockwise and pull it off To install the fuel tank cap 1 Insert the fuel tank cap into the tank opening and turn it clockwise until the marks on the cap and tank are aligned 2 Close the seat WARNING EWA11090 Make sure that the fuel tank cap is properly closed before riding 1 Brake pedal 1 Fuel tank cap 2 mark U5YPE0E0 book Page 5 Wednesday...

Page 20: ...s well as to the exhaust system EAU13431 Catalytic converter This model is equipped with a catalytic converter in the exhaust system WARNING EWA10860 The exhaust system is hot after op eration Make sure that the exhaust system has cooled down before do ing any maintenance work CAUTION ECA10700 The following precautions must be observed to prevent a fire hazard or other damages Use only unleaded ga...

Page 21: ... start it by using the kickstarter To start the engine fold out the kickstarter lever move it down light ly with your foot until the gears engage and then push it down smoothly but forcefully EAU13891 Seat To open the seat 1 Insert the key in the lock and then turn it as shown 2 Fold the seat up To close the seat 1 Fold the seat down and then push it down to lock it in place 2 Remove the key NOTE ...

Page 22: ...n trol and possibly an accident To release a helmet from a helmet holder Open the seat remove the helmet from the helmet holder and then close the seat EAU37890 Storage compartment The storage compartment is located under the seat See page 3 7 When storing the owner s manual or other documents in the storage com partment be sure to wrap them in a plastic bag so that they will not get wet When wash...

Page 23: ...ur foot while holding the vehicle upright WARNING EWA14190 The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up otherwise the sidestand could contact the ground and distract the operator resulting in a possible loss of control U5YPE0E0 book Page 9 Wednesday February 23 2005 4 22 PM ...

Page 24: ...ences Therefore it is very important in addition to a thorough visual inspec tion to check the following points before each ride NOTE Pre operation checks should be made each time the vehicle is used Such an inspection can be accomplished in a very short time and the added safety it assures is more than worth the time involved WARNING EWA11150 If any item in the Pre operation check list is not wor...

Page 25: ...leed hydraulic system Check brake pads for wear Replace if necessary Check fluid level in reservoir If necessary add recommended brake fluid to specified level Check hydraulic system for leakage 6 20 6 21 Rear brake Check operation Check pedal free play Adjust if necessary 6 20 Throttle grip Make sure that operation is smooth Check cable free play If necessary have Yamaha dealer adjust cable free ...

Page 26: ...tion is smooth Lubricate lever pivoting point if necessary 6 25 Centerstand sidestand Make sure that operation is smooth Lubricate pivots if necessary 6 25 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary Battery Check fluid level Fill with distilled water if necessary...

Page 27: ...Yamaha dealer check the electrical cir cuit 3 Place the vehicle on the center stand WARNING EWA14200 Before starting the engine make sure the transmission is in neutral and that the vehicle is placed on the centerstand 4 Turn the starter choke on and completely close the throttle See page 3 7 5 Start the engine by pushing the start switch or by pushing the kick starter lever down NOTE If the engin...

Page 28: ...ng a cold engine with the exception that the starter choke is not required when the engine is warm EAU37550 Shifting Shifting gears lets you control the amount of engine power available for starting off accelerating climbing hills etc When shifting gears fully return the throttle grip The use of the shift pedal is shown in the illustration NOTE The transmission cannot be shifted from 4th gear to n...

Page 29: ...the engine Turn the engine off instead of let ting it idle for an extended length of time e g in traffic jams at traffic lights or at railroad crossings EAU16830 Engine break in There is never a more important period in the life of your engine than the period between 0 and 1000 km 600 mi For this reason you should read the follow ing material carefully Since the engine is brand new do not put an e...

Page 30: ... through the gears but do not use full throttle at any time 500 1000 km 300 600 mi Avoid prolonged operation above 3 4 throttle 1000 km 600 mi and beyond Avoid prolonged full throttle operation Vary the engine speed occasionally CAUTION ECA10361 After 1000 km 600 mi of opera tion the engine oil must be changed the oil filter cartridge or element replaced and the oil strainer cleaned If any engine ...

Page 31: ...engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them Do not park on a slope or on soft ground otherwise the vehicle may overturn CAUTION ECA10380 Never park in an area where there are fire hazards such as grass or other flammable materials U5YPE0E0 book Page 5 Wednesday February 23 2005 4 22 PM ...

Page 32: ...EST POTENTIAL OF YAMAHA MOTORCYCLES 2 A MOTORCYCLE CAN KEEP ITS PERFORMANCE CAPABILITY FOR A LONGER TIME Comparison of wear on engine parts piston piston ring cylinder etc 100 Perfect operative condition Without maintenance Distance covered km Engine overhaul cylinder boring piston ring change etc With maintenance U5YPE0E0 book Page 6 Wednesday February 23 2005 4 22 PM ...

Page 33: ...ICE WHEN IT IS TRADED IN AS A USED PRODUCT Fuel consumption 100 Without maintenance Distance covered km With maintenance Customer s running cost fuel cost plus maintenance and repair expenses Without maintenance With maintenance Big repairs at higher expenses Distance covered km S U5YPE0E0 book Page 7 Wednesday February 23 2005 4 22 PM ...

Page 34: ...r with mainte nance work have a Yamaha dealer do it for you EAU17520 Owner s tool kit The owner s tool kit is located inside the storage compartment under the seat See page 3 7 The service information included in this manual and the tools provided in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a to...

Page 35: ...ANNUAL CHECK 1 6 12 18 24 1 Fuel line Check fuel and vacuum hoses for cracks or damage 2 Spark plug Check condition Clean and regap Replace 3 Valves Check valve clearance Adjust 4 Air filter element Clean Replace 5 Battery Check electrolyte level and specific gravity Make sure that the breather hose is properly routed 6 Front brake Check operation fluid level and vehicle for fluid leakage Replace ...

Page 36: ...he motorcycle or riding in the rain 14 Steering bearings Check bearing play and steering for roughness Lubricate with lithium soap based grease Every 24000 km 15 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened 16 Sidestand centerstand Check operation Lubricate 17 Front fork Check operation and for oil leakage 18 Shock absorber assem bly Check operation and shock a...

Page 37: ... coolant level and vehicle for coolant leakage Change Every 3 years 23 Front and rear brake switches Check operation 24 Moving parts and ca bles Lubricate 25 Throttle grip housing and cable Check operation and free play Adjust the throttle cable free play if necessary Lubricate the throttle grip housing and cable 26 Air induction system Check the air cut off valve reed valve and hose for dam age R...

Page 38: ... re moved and installed EAU37700 Cowlings A and B To remove one of the cowlings Remove the cowling bolts and then pull the cowling off as shown To install the cowling Place the cowling in the original posi tion and then install the bolts EAU37710 Cowling C To remove the cowling Remove the bolts and screw shown and then take the cowling off 1 Cowling A 2 Cowling C 3 Cowling D 1 Cowling B 2 Panel A ...

Page 39: ...and then take the license bracket plate and teh cowling off To install the cowling 1 Place the cowling in the original position and then install the bolts and screws 2 Install cowlings A and B EAU37500 Panel A To remove the panel 1 Open the seat See page 3 7 2 Remove the screw and bolts and then pull the panel off as shown 1 Screw 1 Bolt 1 Screw and license bracket plate 2 Cowling A 1 Panel A 2 Sc...

Page 40: ...be removed and checked in accordance with the periodic mainte nance and lubrication chart In addition the condition of the spark plug can re veal the condition of the engine To remove the spark plug 1 Remove cowling B See page 6 5 2 Remove the resonator bolt 3 Move the resonator away as shown 4 Remove the spark plug cap 5 Remove the spark plug as shown with the spark plug wrench includ ed in the o...

Page 41: ...he surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads 3 Install the spark plug with the spark plug wrench and then tight en it to the specified torque NOTE If a torque wrench is not available when installing a spark plug a good estimate of the correct torque is 1 4 1 2 turn past finger tight However the spark plug should be tightened to ...

Page 42: ... back into the oil filler hole without screwing it in and then remove it again to check the oil level NOTE The engine oil should be between the minimum and maximum level marks 4 If the engine oil is at or below the minimum level mark add sufficient oil of the recommended type to raise it to the correct level 5 Insert the dipstick into the oil filler hole and then tighten the oil filler cap To chan...

Page 43: ...lts 6 Remove and replace the oil filter element and O ring 7 Install the oil filter element cover by installing the bolts then tightening them to the specified torque NOTE Make sure that the O ring is properly seated 8 Install the engine oil strainer com pression spring O ring and engine oil drain bolt and then tighten the drain bolt to the specified torque 1 Engine oil drain bolt 2 O ring 3 Compr...

Page 44: ... correct it if necessary EAU20070 Coolant The coolant level should be checked before each ride In addition the cool ant must be changed at the intervals specified in the periodic maintenance and lubrication chart EAU37510 To check the coolant level The coolant level should be checked as follows before each ride In addition the coolant must be changed at the in tervals specified in the periodic mai...

Page 45: ...cool ing system will not be protected against frost and corrosion If water has been added to the coolant have a Yamaha dealer check the antifreeze content of the coolant as soon as possible otherwise the effectiveness of the coolant will be reduced WARNING EWA10380 Never attempt to remove the radiator cap when the engine is hot 6 Install the coolant reservoir cap 7 Place the coolant reservoir cap ...

Page 46: ...e air filter element The air filter element should be cleaned at the intervals specified in the periodic maintenance and lubrication chart Clean the air filter element more fre quently if you are riding in unusually wet or dusty areas 1 Remove panel A See page 6 5 2 Remove the air filter case cover by removing the screws and clamp and then pull the air filter element out 3 Lightly tap the air filt...

Page 47: ...d then remove the plug to drain the hose 6 Install the panel EAU21280 Adjusting the carburetor The carburetor is an important part of the engine and requires very sophisti cated adjustment Therefore most car buretor adjustments should be left to a Yamaha dealer who has the neces sary professional knowledge and expe rience The adjustment described in the following section however may be ser viced b...

Page 48: ... stop screw To increase the engine idling speed turn the screw in di rection a To decrease the en gine idling speed turn the screw in direction b NOTE If the specified idling speed cannot be obtained as described above have a Yamaha dealer make the adjustment 4 Install the cowling EAU21370 Adjusting the throttle cable free play The throttle cable free play should mea sure 3 0 7 0 mm 0 12 0 28 in a...

Page 49: ... periodic maintenance and lubrication chart EAU21571 Tires To maximize the performance durabil ity and safe operation of your motor cycle note the following points regarding the specified tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride WARNING EWA10500 The tire air pressure must be checked and adjusted on cold tires i e when the temperatur...

Page 50: ... depth if the tire has a nail or glass fragments in it or if the sidewall is cracked have a Yamaha dealer replace the tire immediately NOTE The tire tread depth limits may differ from country to country Always comply with the local regulations Tire information This motorcycle is equipped with tube tires WARNING EWA10460 The front and rear tires should be of the same make and de sign otherwise the ...

Page 51: ...ts regarding the specified wheels The wheel rims should be checked for cracks bends or warpage and the spokes for looseness or dam age before each ride If any dam age is found have a Yamaha dealer replace the wheel Do not attempt even the smallest repair to the wheel A deformed or cracked wheel must be replaced The wheel should be balanced whenever either the tire or wheel has been changed or repl...

Page 52: ...e pedal free play The brake pedal free play should mea sure 25 0 35 0 mm 0 98 1 38 in at the brake pedal end as shown Period ically check the brake pedal free play and if necessary adjust it as follows To increase the brake pedal free play turn the adjusting nut in direction a To decrease the brake pedal free play turn the adjusting nut in direction b WARNING EWA10680 After adjusting the drive cha...

Page 53: ...h front brake pad is provided with wear indicator grooves which allow you to check the brake pad wear with out having to disassemble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that the wear indicator grooves have almost disap peared have a Yamaha dealer replace the brake pads as a set EAU22540 Rear brake shoes The rear brake is provi...

Page 54: ...ed quality brake fluid otherwise the rubber seals may deteriorate causing leakage and poor braking perfor mance NOTE If DOT 4 is not available DOT 3 can be used Refill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction and lead to poor braking performance Be careful that water does not en ter the master cylinder when refill ing Water will significantly lower ...

Page 55: ...check the drive chain slack 1 Place the motorcycle on the cen terstand 2 Shift the transmission into the neu tral position 3 Spin the rear wheel several times to locate the tightest portion of the drive chain 4 Measure the drive chain slack as shown 5 If the drive chain slack is incorrect adjust it as follows EAU37691 To adjust the drive chain slack 1 Loosen the brake pedal free play adjusting nut...

Page 56: ...NG EWA10660 After adjusting the brake pedal free play check the operation of the brake light EAU23013 Cleaning and lubricating the drive chain The drive chain must be cleaned and lubricated at the intervals specified in the periodic maintenance and lubrica tion chart otherwise it will quickly wear out especially when riding in dusty or wet areas Service the drive chain as follows CAUTION ECA10581 ...

Page 57: ...moothly have a Yamaha dealer check or replace it WARNING EWA10720 Damage to the outer sheath may in terfere with proper cable operation and will cause the inner cable to rust Replace a damaged cable as soon as possible to prevent unsafe conditions EAU23111 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addi tion the cab...

Page 58: ...U23211 Checking and lubricating the centerstand and sidestand The operation of the centerstand and sidestand should be checked before each ride and the pivots and metal to metal contact surfaces should be lubri cated if necessary WARNING EWA10740 If the centerstand or sidestand does not move up and down smoothly have a Yamaha dealer check or re pair it Recommended lubricant Engine oil Recommended ...

Page 59: ...EWA10750 Securely support the vehicle so that there is no danger of it falling over Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion 2 While applying the front brake push down hard on the handlebars several times to check if the front fork compresses and rebounds smoothly CAUTION ...

Page 60: ...upport the vehicle so that there is no danger of it falling over 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha dealer check or repair the steering EAU23290 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If ...

Page 61: ...e the electrolyte to the maximum level mark WARNING EWA10770 Electrolyte is poisonous and dangerous since it contains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID EXTERNAL Flush with plenty of water INTERNAL Drink large quan tities of water or mil...

Page 62: ... the battery whenever necessary 3 Fully charge the battery before in stallation 4 After installation make sure that the battery leads are properly con nected to the battery terminals and that the breather hose is properly routed in good condition and not obstructed CAUTION ECA10600 If the breather hose is positioned in such a way that the frame is ex posed to electrolyte or gas expelled from the b...

Page 63: ...hen re move the defective bulb WARNING EWA10790 Headlight bulbs get very hot There fore keep flammable products away from a lit headlight bulb and do not touch the bulb until it has cooled down 3 Place a new bulb into position and then secure it with the bulb holder CAUTION ECA10660 Do not touch the glass part of the headlight bulb to keep it free from oil otherwise the transparency of the glass t...

Page 64: ...counter clockwise 3 Remove the defective bulb by pull ing it out 4 Insert a new bulb into the socket 5 Install the socket together with the bulb by turning it clockwise 6 Install the cowlings EAU37741 Rear turn signal light and tail brake light If a rear turn signal light or the tail brake light does not come on have a Yamaha dealer check its electrical circuit or re place the bulb 1 Turn signal l...

Page 65: ...0 Do not apply the brake after the wheel has been removed together with the brake disc otherwise the brake pads will be forced shut EAU37770 To install the front wheel 1 Install the speedometer gear unit into the wheel hub so that the pro jection on the wheel hub fits in ei ther slot of the speedometer gear unit 2 Lift the wheel up between the fork legs NOTE Make sure that there is enough space be...

Page 66: ...al times to check if the front fork compresses and rebounds smoothly 7 Connect the speedometer cable EAU25080 Rear wheel EAU37781 To remove the rear wheel WARNING EWA10820 It is advisable to have a Yamaha dealer service the wheel Securely support the motor cycle so that there is no danger of it falling over 1 Loosen the axle nut 2 Loosen the locknut and the drive chain slack adjusting nut on both ...

Page 67: ...ssembled in order to remove and install the wheel 9 Remove the wheel EAU37751 To install the rear wheel 1 Install the drive chain onto the rear sprocket 2 Install the wheel by inserting the wheel axle from the right hand side NOTE Make sure the washer is installed onto the wheel axle before installing the wheel axle 3 Install the washer and the axle nut 4 Install the brake rod onto the brake camsh...

Page 68: ...ouble may occur dur ing operation Any problem in the fuel compression or ignition systems for example can cause poor starting and loss of power The following troubleshooting charts represent quick and easy procedures for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience a...

Page 69: ...ompression Check the ignition Have a Yamaha dealer check the vehicle Remove the spark plug and check the electrodes 3 Ignition Wet Dry Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Open the throttle halfway and oper...

Page 70: ...ssing sound has stopped press down on the cap while turning it counterclockwise and then remove the cap NOTE If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check the ...

Page 71: ...t do not leave the cleaner on the af fected area any longer than in structed Also thoroughly rinse the area off with water immedi ately dry it and then apply a cor rosion protection spray Improper cleaning can damage windshields cowlings panels and other plastic parts Use only a soft clean cloth or sponge with mild detergent and water to clean plastic Do not use any harsh chemical products on plas...

Page 72: ... After cleaning 1 Dry the motorcycle with a chamois or an absorbing cloth 2 Immediately dry the drive chain and lubricate it to prevent it from rusting 3 Use a chrome polish to shine chrome aluminum and stainless steel parts including the exhaust system Even the thermally in duced discoloring of stainless steel exhaust systems can be re moved through polishing 4 To prevent corrosion it is recom me...

Page 73: ...this chapter 2 For motorcycles equipped with a fuel cock that has an OFF posi tion Turn the fuel cock lever to OFF 3 Drain the carburetor float chamber by loosening the drain bolt this will prevent fuel deposits from building up Pour the drained fuel into the fuel tank 4 Fill up the fuel tank and add fuel stabilizer if available to prevent the fuel tank from rusting and the fuel from deteriorating...

Page 74: ...ls are off the ground Alterna tively turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot 8 Cover the muffler outlet with a plastic bag to prevent moisture from entering it 9 Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an ex cessively cold or warm place less than 0 C 30 F...

Page 75: ...lement replacement 0 90 L 0 95 US qt 0 79 Imp qt Cooling system Coolant reservoir capacity maximum level YAMAHA GENUINE COOLANT 0 28 L 0 30 US qt 0 25 Imp qt Radiator capacity including all routes 0 62 L 0 66 US qt 0 55 Imp qt Air filter Air filter element Dry element Fuel Recommended fuel Regular unleaded gasoline only Fuel tank capacity 4 0 L 1 06 US gal 0 88 Imp gal Carburetor Manufacturer MIKU...

Page 76: ...el Rim size 17x1 20 Rear wheel Wheel type Spoke wheel Rim size 17x1 60 Front brake Type Single disc brake Operation Right hand operation Recommended fluid DOT 3 or 4 Rear brake Type Drum brake Operation Right foot operation Front suspension Type Telescopic fork Spring shock absorber type Coil spring oil damper Wheel travel 100 0 mm 3 94 in Rear suspension Type Swingarm monocross Spring shock absor...

Page 77: ...Neutral indicator light 12 V 1 7 W 1 Gear position indicator light 12 V 1 7 W 4 High beam indicator light 12 V 1 7 W 1 Turn signal indicator light 12 V 1 7 W 1 Coolant temperature warning light 12 V 1 7 W 1 Fuse Fuse 10 0 A U5YPE0E0 book Page 3 Wednesday February 23 2005 4 22 PM ...

Page 78: ...INE SERIAL NUMBER Key identification number The key identification number is stamped into the key Record this num ber in the space provided and use it for reference when ordering a new key EAU26410 Vehicle identification number The vehicle identification number is stamped into the rear frame NOTE The vehicle identification number is used to identify your vehicle and may be used to register it with...

Page 79: ...CONSUMER INFORMATION 9 2 9 EAU26440 Engine serial number The engine serial number is stamped into the crankcase 1 Engine serial number U5YPE0E0 book Page 2 Wednesday February 23 2005 4 22 PM ...

Page 80: ...3 3 Headlight bulb replacing 6 30 Helmet holders 3 8 High beam indicator light 3 2 Horn switch 3 4 I Identification numbers 9 1 Indicator and warning lights 3 2 K Key identification number 9 1 Kickstarter 3 7 M Main switch steering lock 3 1 N Neutral indicator light 3 2 P Parking 5 5 Part locations 2 1 Periodic maintenance and lubrication chart 6 2 Pre operation check list 4 2 R Rear brake light s...

Page 81: ...INDEX W Wheel bearings checking 6 27 Wheel front 6 32 Wheel rear 6 33 Wheels 6 18 U5YPE0E0 book Page 2 Wednesday February 23 2005 4 22 PM ...

Page 82: ...A5 yoko_Blank fm Page 1 Tuesday April 8 2003 11 43 AM ...

Page 83: ...A5 yoko_Blank fm Page 1 Tuesday April 8 2003 11 43 AM ...

Page 84: ...YAMAHA MOTOR CO LTD PRINTED IN INDONESIA ...

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