Yamaha Road Star XV17AWX Owner'S Manual Download

Page: 63 / 110

PERIODIC MAINTENANCE AND MINOR REPAIR

6-17

7. Install the air filter element by in-

serting it into the air filter case,
then installing the screws, and
then connect the hose shown.

8. Install the air filter case cover by in-

stalling the screws.

9. Connect the hose.

10. Install the air filter case bolts.
11. Push the air filter case onto the air

filter case joint, and then tighten
the clamp screw.

EAU21382

Checking the throttle cable
free play

The throttle cable free play should mea-
sure 4.0–6.0 mm (0.16–0.24 in) at the
throttle grip. Periodically check the
throttle cable free play and, if neces-
sary, have a Yamaha dealer adjust it.

1. Hose

1. Throttle cable free play

U5VN14E0.book Page 17 Tuesday, January 22, 2008 1:34 PM

Summary of Contents for Road Star XV17AWX

Page 1: ...5VN 28199 14 XV17AWX C XV17ASX C XV17ATX C XV17ATSX C OWNER S MANUAL LIT 11626 21 68...

Page 2: ...EAU10041 U5VN14E0 book Page 1 Tuesday January 22 2008 1 34 PM...

Page 3: ...ycle If you have any questions concerning the operation or maintenance of your motorcycle please consult a Yamaha dealer The design and manufacture of this Yamaha motorcycle fully comply with the emis...

Page 4: ...nsult your Yamaha dealer WARNING EWA10010 PLEASE READ THIS MANUAL AND THE YOU AND YOUR MOTORCYCLE RIDING TIPS BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE DO NOT ATTEMPT TO OPERAT...

Page 5: ...CHNIQUES REGULAR INSPECTIONS AND CAREFUL MAINTENANCE ALONG WITH GOOD RIDING SKILLS WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE Product and specifications...

Page 6: ...Motor Corporation U S A 1st edition January 2008 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printe...

Page 7: ...t for the emission control system 6 3 General maintenance and lubrication chart 6 4 Removing and installing panels 6 8 Checking the spark plugs 6 9 Canister for California only 6 10 Engine oil and oil...

Page 8: ...6 38 Troubleshooting 6 39 Troubleshooting chart 6 40 MOTORCYCLE CARE AND STORAGE 7 1 Matte color caution 7 1 Care 7 1 Storage 7 4 SPECIFICATIONS 8 1 CONSUMER INFORMATION 9 1 Identification numbers 9 1...

Page 9: ...s have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a brig...

Page 10: ...ld or goggles Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing...

Page 11: ...guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the perfor mance of your motorcycle Care fully inspect...

Page 12: ...quate ventilation Always turn the engine off before leaving the motorcycle unattended and remove the key from the main switch When parking the motor cycle note the following The engine and exhaust sys...

Page 13: ...SAFETY INFORMATION 1 5 1 EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle U5VN14E0 book Page 5 Tuesday January 22 2008 1 34 PM...

Page 14: ...SAFETY INFORMATION 1 6 1 2 3 XV17ATX XV17ATSX 1 5 6 4 7 XV17ATX XV17ATSX California only California only U5VN14E0 book Page 6 Tuesday January 22 2008 1 34 PM...

Page 15: ...220 Left view XV17AWX C XV17ASX C 1 2 3 4 5 1 Engine oil filler cap page 6 11 2 Battery page 6 33 3 Owner s tool kit page 6 1 4 Fuse box page 6 34 5 Shift pedal page 3 8 U5VN14E0 book Page 1 Tuesday J...

Page 16: ...2 2 XV17ATX C XV17ATSX C 1 2 3 4 5 1 Engine oil filler cap page 6 11 2 Battery page 6 33 3 Owner s tool kit page 6 1 4 Fuse box page 6 34 5 Shift pedal page 3 8 U5VN14E0 book Page 2 Tuesday January 22...

Page 17: ...tank page 3 9 3 Fuel tank cap page 3 9 4 Brake pedal page 3 8 5 Rear brake light switch page 6 25 6 Engine oil filter cartridge page 6 11 7 Air filter element page 6 16 8 Transfer case oil level chec...

Page 18: ...l tank cap page 3 9 4 Windshield page 3 12 5 Brake pedal page 3 8 6 Rear brake light switch page 6 25 7 Engine oil filter cartridge page 6 11 8 Air filter element page 6 16 9 Transfer case oil level c...

Page 19: ...4 5 6 7 1 Clutch lever page 3 7 2 Left handlebar switches page 3 6 3 Multi function meter unit page 3 3 4 Main switch steering lock page 3 1 5 Right handlebar switches page 3 6 6 Throttle grip page 6...

Page 20: ...lever page 3 7 2 Left handlebar switches page 3 6 3 Multi function meter unit page 3 3 4 Main switch steering lock page 3 1 5 Right handlebar switches page 3 6 6 Throttle grip page 6 17 7 Brake lever...

Page 21: ...U10660 OFF All electrical systems are off The key can be removed EAU10680 LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Turn the handleb...

Page 22: ...lso equipped with a self diagnosis device for the fuel level de tection circuit If the fuel level detection circuit is defective the following cycle will be repeated until the malfunction is corrected...

Page 23: ...o zero a fuel reserve tripmeter which shows the distance traveled on the fuel reserve a clock a self diagnosis device a brightness control mode NOTE Be sure to turn the key to ON before using the SELE...

Page 24: ...switch to switch the display in the re verse order If the fuel level warning light comes on see page 3 2 the odometer display will automatically change to the fuel re serve tripmeter mode F TRIP and s...

Page 25: ...ious electrical cir cuits If any of those circuits are defective the engine trouble warning light will come on or flash and then the display will in dicate a two digit error code If the display indica...

Page 26: ...EAU12400 Dimmer switch Set this switch to for the high beam and to for the low beam EAU12430 Turn signal switch To signal a right hand turn push this switch to To signal a left hand turn push this sw...

Page 27: ...rouble warning light will come on when the key is turned to ON and the start switch is pushed but this does not indicate a malfunction EAU42523 SELECT switch This switch is used to perform selec tions...

Page 28: ...is motorcycle NOTE Use your toes or heel to shift up and your toes to shift down EAU12890 Brake lever The brake lever is located at the right handlebar grip To apply the front brake pull the lever tow...

Page 29: ...e lock cover NOTE The fuel tank cap cannot be installed unless the key is in the lock In addition the key cannot be removed if the cap is not properly installed and locked WARNING EWA10130 Make sure t...

Page 30: ...can be used if the ethanol con tent does not exceed 10 Gasohol containing methanol is not recom mended by Yamaha because it can cause damage to the fuel system or ve hicle performance problems EAU134...

Page 31: ...AU14152 Rider seat To remove the rider seat 1 Turn the key to OFF and then turn it to OPEN NOTE Do not push inward when turning the key 2 Pull the rider seat off To install the rider seat 1 Insert the...

Page 32: ...trol and possibly an accident To release the helmet from the hel met holder Remove the rider seat remove the hel met from the helmet holder and then install the seat EAU14580 Windshield XV17ATX C XV1...

Page 33: ...wise an accident or injury could result EAU14613 Saddlebags XV17ATX C WARNING EWA11111 Improper loading or overloading can cause loss of control and possibly an accident or personal injury See pages 1...

Page 34: ...iding Distribute weight evenly on each side of the motorcycle Do not exceed the load limit of 5 kg 11 lb for each sidecase Do not exceed the maximum load of 177 kg 390 lb for the ve hicle Do not excee...

Page 35: ...attempt to turn an adjusting mechanism beyond the maximum or minimum settings Adjust the spring preload as follows 1 Loosen the locknut 2 To increase the spring preload and thereby harden the suspens...

Page 36: ...t from improper handling Do not tamper with or attempt to open the gas cylinder Do not subject the shock ab sorber to an open flame or other high heat sources otherwise it may explode due to excessive...

Page 37: ...the respon sibility of raising the sidestand be fore starting off Therefore check this system regularly as described below and have a Yamaha dealer re pair it if it does not function proper ly EAU4489...

Page 38: ...nd down Does the engine stall After the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can b...

Page 39: ...The accessory connected to the auxiliary DC connector should not be used with the engine turned off and the load must never exceed 36 W 3 A otherwise the battery may discharge WARNING EWA12531 To prev...

Page 40: ...ences Therefore it is very important in addition to a thorough visual inspec tion to check the following points before each ride NOTE Pre operation checks should be made each time the vehicle is used...

Page 41: ...r free play Adjust if necessary Check brake pads for wear Replace if necessary Check fluid level in reservoir If necessary add recommended brake fluid to specified level Check hydraulic system for lea...

Page 42: ...operation is smooth Lubricate pedal pivoting points if necessary 6 29 Brake and clutch levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 6 30 Sidestand Make sure t...

Page 43: ...to stop the engine in case of a turnover To start the engine after a turnover be sure to turn the main switch to OFF and then to ON Fail ing to do so will prevent the engine from starting even though...

Page 44: ...tarting attempt should be as short as possible to pre serve the battery Do not crank the en gine more than 10 seconds on any one attempt CAUTION ECA11130 For maximum engine life always warm the engine...

Page 45: ...n into second gear Make sure not to shift the transmission into the neutral posi tion 6 Open the throttle part way and gradually release the clutch lever 7 Follow the same procedure when shifting to t...

Page 46: ...nged operation above 1 2 throttle CAUTION ECA10891 After 1000 km 600 mi of operation the engine oil and transfer case oil must be changed and the oil filter cartridge or element replaced 1600 km 1000...

Page 47: ...D TO EMISSIONS CONTROL THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER AIR BUT ARE ALSO VITAL TO PROPER EN GINE OPERATION AND MAXIMUM PERFORMANCE IN THE FOLLOW ING PERIODIC MAINTENANCE CHARTS THE S...

Page 48: ...NING EWA10340 Modifications not approved by Yamaha may cause loss of perfor mance excessive emissions and render the vehicle unsafe for use Consult a Yamaha dealer before at tempting any changes U5VN1...

Page 49: ...ce if necessary 2 Spark plugs Check condition Adjust gap and clean Replace every 8000 mi 13000 km or 12 months Replace Replace 3 Valve clearance Check and adjust valve clearance when engine is cold Ad...

Page 50: ...le 3 Front brake Check operation fluid level and for fluid leakage Adjust brake lever free play and replace brake pads if necessary 4 Rear brake Check operation fluid level and for fluid leakage Repla...

Page 51: ...5000 km or 24 months Repack 13 Chassis fasteners Check all chassis fitting and fas teners Correct if necessary 14 Brake lever pivot shaft Apply silicone grease lightly 15 Brake pedal pivot shaft Apply...

Page 52: ...oap based grease lightly 23 Engine oil Change warm engine before draining 24 Engine oil filter car tridge Replace 25 Transfer case oil Check for leakage Change at initial 600 mi 1000 km or 1 month and...

Page 53: ...o years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged 27 Control cables Apply...

Page 54: ...o remove the panel Remove the bolt and then pull the pan el off as shown To install the panel Place the panel in the original position and then install the bolt EAU45670 Panel B To remove the panel 1...

Page 55: ...the spark plug cap 2 Remove the spark plug as shown with the spark plug wrench includ ed in the owner s tool kit To check the spark plugs 1 Check that the porcelain insulator around the center electro...

Page 56: ...vailable when installing a spark plug a good estimate of the correct torque is 1 4 1 2 turn past finger tight However the spark plug should be tightened to the speci fied torque as soon as possible 4...

Page 57: ...es during the summer months and 20 minutes during the winter months If the engine is left idling for more than 20 minutes the engine will stall and the engine trouble warn ing light will come on but t...

Page 58: ...warm it up for several minutes and then turn it off 3 Place an oil pan under the oil tank to collect the used oil 4 Remove the engine oil filler cap and drain bolt to drain the oil from the oil tank 5...

Page 59: ...ove the engine oil filler cap and then gradually fill the oil tank with the remaining oil quantity while regularly checking the oil lev el on the dipstick NOTE Be sure to wipe off spilled oil on any p...

Page 60: ...rect it if necessary 17 Install the rider seat EAU20042 Transfer case oil The transfer case must be checked for oil leakage before each ride If any leakage is found have a Yamaha deal er check and rep...

Page 61: ...4 Remove the oil filler cap add the specified amount of the recom mended transfer case oil and then install and tighten the oil filler cap CAUTION ECA10870 Make sure that no foreign material enters t...

Page 62: ...htly pull the air filter case out 3 Disconnect the hose 4 Remove the air filter case cover by removing the screws 5 Remove the air filter element by removing the screws and then dis connect the hose s...

Page 63: ...0 Install the air filter case bolts 11 Push the air filter case onto the air filter case joint and then tighten the clamp screw EAU21382 Checking the throttle cable free play The throttle cable free p...

Page 64: ...e The tire air pressure must be ad justed in accordance with the riding speed and with the total weight of rider passenger car go and accessories approved for this model WARNING EWA10510 Proper loadin...

Page 65: ...re tread begins to show crosswise lines have a Yamaha dealer replace the tire immediately The replacement of all wheel and brake related parts includ ing the tires should be left to a Yamaha dealer wh...

Page 66: ...17ATXC BRIDGE STONE G703M XV17ATX DUNLOP D404F XV17ATXC DUNLOP D404F Rear tire Size 150 80B16M C 71H Manufacturer model XV17ATX BRIDGESTONE G702E XV17ATXC BRIDGE STONE G702E XV17ATX DUNLOP D404 XV17AT...

Page 67: ...otorcycle and distribute the weight evenly on both sides Adjust the suspension and tire air pressure with regard to the load Check the tire condition and air pressure before each ride Tire inspection...

Page 68: ...have a Yamaha dealer replace the wheel Do not attempt even the smallest repair to the wheel A deformed or cracked wheel must be replaced The wheel should be balanced whenever either the tire or wheel...

Page 69: ...to develop its optimal characteris tics EAU22011 Accessories and replacement parts WARNING EWA10621 This vehicle is not designed to pull a trailer or to be attached to a sidecar The accessories or rep...

Page 70: ...clutch lever free play could be obtained as de scribed above tighten the locknut and skip the rest of the procedure otherwise proceed as follows 4 Fully turn the adjusting bolt in di rection a to loo...

Page 71: ...ere is air in the hy draulic system have a Yamaha dealer bleed the system before operating the motorcycle Air in the hydraulic system will dimin ish the braking performance which may result in loss of...

Page 72: ...isc have a Yamaha dealer replace the brake pads as a set EAU22470 Rear brake pads Each rear brake pad is provided with a wear indicator groove which allows you to check the brake pad wear with out hav...

Page 73: ...ater does not en ter the brake fluid reservoir when refilling Water will significantly lower the boiling point of the fluid and may result in vapor lock Brake fluid may deteriorate paint ed surfaces o...

Page 74: ...e measurement not ed in step 2 from the measurement noted in step 3 5 If the drive belt slack is incorrect have a Yamaha dealer adjust it EAU23091 Checking and lubricating the cables The operation of...

Page 75: ...the cable should be lubricated at the intervals specified in the periodic maintenance chart EAU44271 Checking and lubricating the brake and shift pedals The operation of the brake and shift pedals sho...

Page 76: ...d lubricating the sidestand The operation of the sidestand should be checked before each ride and the sidestand pivot and metal to metal contact surfaces should be lubricated if necessary WARNING EWA1...

Page 77: ...e checked as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition WARNING EWA10750 Securely support the vehicle so that there is no danger of it...

Page 78: ...ust be checked as fol lows at the intervals specified in the pe riodic maintenance and lubrication chart 1 Place a stand under the engine to raise the front wheel off the ground WARNING EWA10750 Secur...

Page 79: ...ct with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID EXTERNAL Flush with plenty of water INTERNAL Drink large q...

Page 80: ...als CAUTION ECA10630 Always keep the battery charged Storing a discharged battery can cause permanent battery damage To charge a sealed type MF battery a special constant volt age battery charger is r...

Page 81: ...o ON and turn on the electrical circuit in question to check if the device operates 4 If a fuse immediately blows again have a Yamaha dealer check the electrical system 1 Main fuse 2 Fuel injection sy...

Page 82: ...flammable products away from a lit headlight bulb and do not touch the bulb until it has cooled down 4 Place a new headlight bulb into po sition and then secure it with the bulb holder CAUTION ECA106...

Page 83: ...s not come on have a Yamaha dealer check it EAU24210 Replacing a turn signal light bulb 1 Remove the turn signal lens by re moving the screws 2 Remove the defective bulb by pushing it in and turning i...

Page 84: ...rstand follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up right Check that the motorcycle is in a stable and level pos...

Page 85: ...use poor starting and loss of power The following troubleshooting chart represents a quick and easy procedure for checking these vital systems your self However should your motorcycle require any repa...

Page 86: ...Check the ignition Have a Yamaha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plug...

Page 87: ...he muffler outlets with plas tic bags after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly...

Page 88: ...ily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during winter are e...

Page 89: ...braking performance and cor nering behavior CAUTION ECA10950 Apply spray oil and wax spar ingly and make sure to wipe off any excess Never apply oil or wax to the drive belt Never apply oil or wax to...

Page 90: ...apter 2 Fill up the fuel tank and add fuel stabilizer if available to prevent the fuel tank from rusting and the fuel from deteriorating 3 Perform the following steps to pro tect the cylinders piston...

Page 91: ...month in order to prevent the tires from becoming degraded in one spot 6 Cover each muffler outlet with a plastic bag to prevent moisture from entering them 7 Remove the battery and fully charge it St...

Page 92: ...ystem Dry sump Engine oil Type YAMALUBE 4 20W 40 or SAE 20W 40 Recommended engine oil grade API service SG type or higher JASO standard MA Engine oil quantity Without oil filter cartridge replacement...

Page 93: ...ize 150 80B16M C 71H Manufacturer model XV17ASX BRIDGESTONE G702N XV17ASXC BRIDGESTONE G702N XV17ATSX BRIDGESTONE G702N XV17ATSXC BRIDGESTONE G702N XV17ATX BRIDGESTONE G702E XV17ATXC BRIDGESTONE G702E...

Page 94: ...r type Coil spring oil damper Wheel travel 140 0 mm 5 51 in Rear suspension Type Swingarm link suspension Spring shock absorber type Coil spring gas oil damper Wheel travel 110 0 mm 4 33 in Electrical...

Page 95: ...SPECIFICATIONS 8 4 8 Auxiliary DC connector fuse 3 0 A Backup fuse 3 0 A Auto decompression fuse 15 0 A U5VN14E0 book Page 4 Tuesday January 22 2008 1 34 PM...

Page 96: ...ification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification num...

Page 97: ...is affixed to the frame under the rider seat See page 3 11 Record the information on this label in the space provided This information will be needed when ordering spare parts from a Yamaha dealer 1 M...

Page 98: ...d if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha...

Page 99: ...e for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or...

Page 100: ...er that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 400...

Page 101: ...MATION 9 6 9 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks U5VN14E0 book Page 6 Tuesday January 2...

Page 102: ...arranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer An inspection and re...

Page 103: ...ater date Each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty can...

Page 104: ...repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is includ...

Page 105: ...protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help...

Page 106: ...9 1 L Labels location of 1 5 License plate light bulb replacing 6 38 M Main switch steering lock 3 1 Maintenance and lubrication periodic 6 4 Maintenance emission control system 6 3 Maintenance period...

Page 107: ...s 3 2 Turn signal light bulb replacing 6 37 Turn signal switch 3 6 V Valve clearance 6 18 Vehicle identification number 9 1 W Warranty extended 9 9 Warranty limited 9 7 Wheel bearings checking 6 33 Wh...

Page 108: ...A5 yoko_Blank fm Page 1 Tuesday April 8 2003 11 43 AM...

Page 109: ...A5 yoko_Blank fm Page 1 Tuesday April 8 2003 11 43 AM...

Page 110: ...PRINTED IN JAPAN 2008 02 2 4 1 CR E PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD...

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