Yamaha PB65ML Assembly Manual Download Page 1 | Manualshive

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2020

ASSEMBLY MANUAL

YDX-MORO Pro

YDX-MORO

PB65MPL

PB65MPM

PB65MPS

PB65ML

PB65MM

PB65MS

LIT-15666-00-11

X1V-28107-10

X1V-28107-10.book 1 ページ２０２０年８月３日　月曜日　午後４時１１分

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Summary of Contents for PB65ML

Page 1: ...2020 ASSEMBLY MANUAL YDX MORO Pro YDX MORO PB65MPL PB65MPM PB65MPS PB65ML PB65MM PB65MS LIT 15666 00 11 X1V 28107 10 ...

Page 2: ...plicable The procedures below are described in the order that the procedures are carried out correctly and completely Failure to do so can result in poor performance and possible harm to the bicycle and or rider Particularly important information is distinguished in this manual by the following notations Follow the instructions in the Dealer Warranty Handbook Procedure Section This is the safety a...

Page 3: ...N 1 Part box 1 2 Front wheel 8 Do not use a cutter scissors or other sharp object to open the part boxes otherwise the included parts could be damaged 8 Wear suitable protective gear such as gloves when handling and opening the part boxes NOTICE 1 2 ...

Page 4: ...s subject to change without notice No Part names Q ty Remarks 1 Front wheel 1 2 Part box 1 1 3 Part box 2 1 4 Part box 3 1 5 Front axle 1 YDX MORO Pro only 6 Front axle 1 YDX MORO only 7 Saddle 1 8 Pedals 2 1 each for left and right 9 Bell 1 0 Front reflector 1 q Rear reflector 1 w Battery end cap 1 e Button cell battery 1 r in owner s manual pouch Standard CR2032 r Owner s manual 1 t Battery pack...

Page 5: ...INCLUDED PARTS 3 7 9 1 2 3 4 5 0 w 7 8 9 q e r t 6 y ...

Page 6: ...ali per a Give the removed spacers b to the customer explaining how it is used For YDX MORO Pro Align the holes in the front wheel 1 with the holes in the fork end and install the front wheel 1 Install it in such a way that the disc rotor c does not touch the disc pad Install the front axle 2 to the fork end holes from the right side of the bicycle Tighten the bolts and nuts to the specified torqu...

Page 7: ... holes from the right side of the bicycle Move the lever d of the front axle 2 to OPEN facing the notch e With the lever d caught in the notch e turn and tighten until there is a little resistance in the lever Free the lever d Determine the position to secure the lever d and fasten it at CLOSE 2 Tightening torque 11 N m 1 1 kgf m 8 1 lb ft Tighten the front axle 2 to the specified torque and insta...

Page 8: ...bar holder c and then tighten the 4 bolts d of the handlebar holder c to the specified torque 8 Position the lever when it cannot touch obstacles while the bicycle is moving If not the lever could be unlocked unexpectedly causing the front wheel to come off result ing in an accident with severe injury or death 8 Fasten the lever d at position where the tip does not touch other parts when the lever...

Page 9: ...ustration 4 Installing the display unit s button cell bat tery Loosen the bolts Torx a and remove the dis play unit b from the bracket c Turn the button cell battery cover d on the back of the display unit b in direction e remove it then install the button cell battery 1 Mount the button cell battery cover d then turn it in direction f until it locks d c e e 30 a f Tightening torque 3 8 N m 0 38 k...

Page 10: ...the front reflector Install the front reflector 1 stay 2 and screw 3 as shown and then tighten them together to the specified torque TIP Adjust so that the front reflector 1 faces straight ahead then tighten the screw 7 Installing the bell Install the bell 1 in the shown then tighten it with the screw 2 8 Install the button cell battery with the plus mark facing upward 8 Check that the O ring g is...

Page 11: ...own in the illustration Clamp the front brake hose 1 and switch unit lead 6 with the wire clip 9 at the position shown in the illustration Clamp the dropper seat wire 3 and shift wire 4 with the wire clip 0 at the position shown in the illustration Clamp the dropper seat wire 3 and compact multifunction meter lead 5 with the plastic lock ing ties q at the position shown in the illustra tion Secure...

Page 12: ...ED PARTS 10 7 9 Make sure that the dropper seat wire 3 and compact multifunction meter lead 5 are routed as shown Make sure that the front brake hose 1 rear brake hose 2 and shift wire 4 are routed as shown 120 mm 3 5 1 2 4 ...

Page 13: ...lustration 9 Installing the saddle Pinch the rail of the saddle 1 with the saddle clamps a and b and then tighten the seat post c bolts d and nuts e to the specified torque TIP Face the mark f of the saddle clamp a toward the front and then install the saddle 4 e 2 a b c d e 1 d f Tightening torque 9 N m 0 9 kgf m 6 6 lb ft 1 Saddle 1 A ...

Page 14: ...rked R for right pedal 8 Left hand screw marked L for left pedal 12 Installing the battery end cap Make sure that charging of the battery pack 1 is complete As shown arrange the battery pack 1 so that the label a can be read position the L shaped portion of the plate 2 downward and then install the plate to the battery Install the battery end cap 3 and collars 4 and then tighten the bolts 5 and sc...

Page 15: ...pward while holding the battery pack 1 with your hand and then insert the collar e into the recess g in the battery Tighten the bolt d to the specified torque and then secure the battery pack 1 TIP Because the collar e is equipped with a magnet it will attach to the recess g in the battery to prevent the collar from coming loose a c b d e Before installing the battery make sure that there are neit...

Page 16: ...ot be kept A Press the power switch a to turn on the power B Press and hold the function select switch b 2 seconds or longer until the function display c switches to the main menu display C Press the assist mode switch d display TIME ADJ on the main menu display then press the function select switch b to set D The hours value increases when the assist mode switch f is pressed while the Hour sec ti...

Page 17: ...C Press the assist mode switch c display SPEED SNSR on the diagnosis function selection screen b then press the function select switch d to set D Check that the speedometer e is displayed and that the speed sensor checking mode has been set E The number displayed on the speedometer e counts up when the rear wheel is lifted off the ground and turned The number increases by 1 for 1 turn Check that t...

Page 18: ...a position at which it is easy for the cus tomer to operate the front and rear brake levers and within the range of play of the brake levers After adjusting the brake lever opening check that the rotation of the front and rear wheels is not heavy NOTICE ...

Page 19: ...Brake performance 8 Shift changing operation 8 Looseness of the chain 8 Bell sound 8 Battery pack locking operation Check that the battery pack locks securely 8 Check of battery pack and battery charger operation 8 Operation of the meter switches and drive unit 8 Installation state of the reflectors 8 Maximum tire air pressure Front tire 450 kPa 4 5 kgf cm2 65 psi Rear tire 450 kPa 4 5 kgf cm2 65 ...

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