Yamaha MWS150-C Owner'S Manual Download Page 7

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le of contents

Battery ...........................................7-29
Replacing the fuses.......................7-31
Headlight .......................................7-32
Auxiliary lights ...............................7-33
Brake/tail light ...............................7-33
Turn signal light bulb .....................7-33
Replacing the license plate light

bulb ............................................7-34

Troubleshooting ............................7-34
Troubleshooting charts .................7-36

Vehicle care an

stora

.................8-1

Matte color caution .........................8-1
Care .................................................8-1
Storage ............................................8-4

Specifications

....................................9-1

Consumer information

...................10-1

Identification numbers...................10-1
Diagnostic connector ....................10-2
Vehicle data recording ..................10-2

................................................11-1

UBE2EYE0.book Page 2 Monday, July 17, 2017 2:03 PM

Summary of Contents for MWS150-C

Page 1: ...DIC183 MWS150 C MWS150 A OWNER S MANUAL Read this manual carefully before operating this vehicle BE2 F8199 EY English E...

Page 2: ...EAU46091 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold UBE2EYE0 book Page 1 Monday July 17 2017 2 03 PM...

Page 3: ...le and injury In addition the many tips given in this manual will help keep your vehicle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer...

Page 4: ...ntial personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or...

Page 5: ...NUAL 2017 by Thai Yamaha Motor Co Ltd 1st edition July 2017 All rights reserved Any reprinting or unauthorized use without the written permission of Thai Yamaha Motor Co Ltd is expressly prohibited Pr...

Page 6: ...ion 6 3 Engine break in 6 4 Parking 6 4 Periodic maintenance and adjustment 7 1 Owner s tool kit 7 2 Periodic maintenance chart for the emission control system 7 3 General maintenance and lubrication...

Page 7: ...cing the license plate light bulb 7 34 Troubleshooting 7 34 Troubleshooting charts 7 36 Vehicle care and storage 8 1 Matte color caution 8 1 Care 8 1 Storage 8 4 Specifications 9 1 Consumer informatio...

Page 8: ...vehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label...

Page 9: ...Location of important labels 1 2 1 100kPa 1bar kPa psi kPa psi 200 29 225 33 200 29 225 33 2BL F1668 00 1 2 UBE2EYE0 book Page 2 Monday July 17 2017 2 03 PM...

Page 10: ...pect or maintain the vehi cle properly increases the possibility of an accident or equipment damage See page 5 1 for a list of pre operation checks This vehicle is designed to carry the operator and a...

Page 11: ...firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs This vehicle is designed for on road use only It is not suitable for off road use Protective...

Page 12: ...Here along with the information about accessories be low are some general guidelines to fol low if loading cargo to your vehicle The total weight of the operator pas senger accessories and cargo must...

Page 13: ...ect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance limit suspension travel steering travel or control operation or ob scure light...

Page 14: ...he suspension should be com pressed somewhat by the tie downs if possible so that the ve hicle will not bounce excessively during transport EAU60590 Further safe riding points Be sure to signal clearl...

Page 15: ...of fatalities from motorcycle or scooter accidents are the result of head injuries The use of a safety hel met is the single most critical factor in the prevention or reduction of head in juries Alwa...

Page 16: ...nformation 2 7 2 Full type use only for riding at low to mid range speeds Full face type use for riding at mid range to high speeds ZAUU0004 ZAUU0005 ZAUU0006 UBE2EYE0 book Page 7 Monday July 17 2017...

Page 17: ...orage compartment page 4 17 4 Air filter element page 7 16 5 Final transmission oil filler cap page 7 14 6 Final transmission oil drain bolt page 7 14 7 V belt case air filter element page 7 16 8 Engi...

Page 18: ...2 Fuel tank cap page 4 13 3 Owner s tool kit page 7 2 4 Fuse box page 7 31 5 Accessory box page 4 18 6 Auxiliary DC jack page 4 22 7 Battery page 7 29 8 Spark plug page 7 10 9 Coolant reservoir page...

Page 19: ...r switches page 4 10 3 Rear brake fluid reservoir page 7 23 4 Multi function meter unit page 4 6 5 Front brake fluid reservoir page 7 23 6 Right handlebar switch page 4 10 7 Front brake lever page 4 1...

Page 20: ...d then go out after about 30 sec onds If the battery voltage is low the keyhole light will flash for 30 seconds If the main key is not used in nine days the remote operation func tions are automatical...

Page 21: ...battery NOTICE Make sure that the positive and negative sides of the bat tery are facing in the correct di rections ECA21240 5 Install the remote control unit into the main key and then install the ke...

Page 22: ...y cannot be removed TIP The headlight comes on automatically when the engine is started and stays on until the key is turned to OFF or the sidestand is moved down EAU10662 OFF All electrical systems a...

Page 23: ...e shutter Push the keyhole shutter lever inward to close the keyhole shutter EAU49399 Indicator lights and warning lights EAU11032 Turn signal indicator lights and Each indicator light will flash when...

Page 24: ...ue to operate the en gine if it is overheating TIP If the engine overheats see page 7 37 for further instructions EAU73171 Engine trouble warning light This warning light comes on if a prob lem is det...

Page 25: ...function EAU74444 Multi function meter unit WARNING EWA12423 Be sure to stop the vehicle before making any setting changes to the multi function meter unit Changing settings while riding can distract...

Page 26: ...he fuel meter will show the actual fuel level TIP If a problem is detected in the fuel me ter electrical circuit all the display seg ments and the fuel level warning indicator start flashing Have a Ya...

Page 27: ...s railroad crossings etc Multi function display Under normal conditions the multi function display can be set to display the following odometer ODO tripmeters TRIP 1 or TRIP 2 oil change tripmeter OIL...

Page 28: ...and traveling 5 km 3 mi Oil change tripmeter OIL TRIP The oil change tripmeter shows the distance traveled since the oil was last changed The oil change indicator OIL CHANGE will come on at the initi...

Page 29: ...hen push the RESET button for one second While V BELT is flashing push the RESET button for three to four sec onds The V belt replacement tripme ter will be reset and the V belt replacement indicator...

Page 30: ...or rear brake to crank the engine with the starter See page 6 1 for starting instructions prior to starting the engine EAU12902 Front brake lever The front brake lever is located on the right side of...

Page 31: ...ABS The ABS performs best with long braking distances On certain surfaces such as rough or gravel roads the brak ing distance may be longer with the ABS than without The ABS is monitored by an ECU whi...

Page 32: ...fuel tank cap into the tank opening and turn it clockwise until the marks on the cap and tank are aligned 2 Close the seat WARNING EWA11092 Make sure that the fuel tank cap is properly closed after fi...

Page 33: ...t cloth since fuel may deteriorate painted surfaces or plastic parts ECA10072 4 Be sure to securely close the fuel tank cap WARNING EWA15152 Gasoline is poisonous and can cause injury or death Handle...

Page 34: ...ic converter This model is equipped with a catalytic converter in the exhaust system WARNING EWA10863 The exhaust system is hot after op eration To prevent a fire hazard or burns Do not park the vehic...

Page 35: ...at 1 Place the vehicle on the center stand 2 Insert the key into the main switch and then turn it counterclockwise TIP Do not push inward when turning the key 3 Fold the seat up To close the seat 1 Fo...

Page 36: ...accumulates heat when ex posed to the sun and or the en gine heat do not store anything susceptible to heat consum ables or flammable items inside it To avoid humidity from spread ing through the sto...

Page 37: ...box lid down NOTICE ECA23690 Do not place heat sensitive items in the accessory box The accessory box can get hot when the vehicle is in direct sunlight WARNING EWA18530 Do not exceed the load limit o...

Page 38: ...it cut off system which cuts the ignition in certain situa tions See the following section for an explanation of the ignition circuit cut off system WARNING EWA10242 The vehicle must not be ridden wit...

Page 39: ...ment and control functions 4 20 4 EAUT1096 Ignition circuit cut off system Check the operation of the sidestand switch according to the following pro cedure UBE2EYE0 book Page 20 Monday July 17 2017 2...

Page 40: ...of the brake levers The engine will start Put the sidestand down If the engine stalls The sidestand switch is OK The vehicle must be placed on the center stand during this inspection If a malfunction...

Page 41: ...A 12 V accessory connected to the auxiliary DC jack can be used when the key is in the ON position and should only be used when the engine is run ning To use the auxiliary DC jack 1 Open the accessor...

Page 42: ...GE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check fuel tank overflow hose for obstructions cracks or damage and check hose connection 4 14 4 15 Engine oil Che...

Page 43: ...on is smooth Lubricate if necessary 7 25 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 7 20 7 21 Brake levers Make sure that operation...

Page 44: ...OTICE ECA10251 See page 6 4 for engine break in in structions prior to operating the ve hicle for the first time In order for the ignition circuit cut off system to enable starting the side stand must...

Page 45: ...ch wait a few sec onds and then try again Each starting attempt should be as short as possible to preserve the battery Do not crank the engine more than 10 seconds on any one attempt NOTICE ECA11043 F...

Page 46: ...en approaching such areas and cross them with cau tion Keep in mind that braking on a wet road is much more difficult Ride slowly down a hill as brak ing downhill can be very diffi cult 1 Close the th...

Page 47: ...sure to replace the engine oil and clean the oil strainer and replace the final trans mission oil ECA23650 1000 1600 km 600 1000 mi Avoid prolonged operation above 1 2 throttle 1600 km 1000 mi and be...

Page 48: ...performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine whil...

Page 49: ...the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain ma...

Page 50: ...ystem NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING whichever comes first ANNUAL CHECK 1000 km or 2 months 4000 km or 6 months 8000 km or 10 months 12000 km or 14 months 16000 km or 18 months 1 Fu...

Page 51: ...control system for dam age Replace if necessary NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING whichever comes first ANNUAL CHECK 1000 km or 2 months 4000 km or 6 months 8000 km or 10 months 12000...

Page 52: ...6000 km 10000 mi 3 Air filter check hose Clean 4 V belt case air filter element Clean Replace if necessary 5 Battery Check voltage Charge if necessary 6 Front brake Check operation fluid level and veh...

Page 53: ...ering tie rod and re place if necessary 14 Leaning system Check bearing play 15 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened 16 Front brake lever pivot shaft Lubri...

Page 54: ...em Check coolant level and vehicle for coolant leakage Change with Yamaha genuine coolant Every 3 years 26 Final transmission oil Check vehicle for oil leakage Every 8000 km 5000 mi Change Every 12000...

Page 55: ...lt needs to be replaced every 20000 km 12500 mi even if there is no wear or damage Hydraulic brake service Regularly check and if necessary correct the brake fluid level After dissembling the brake ma...

Page 56: ...Periodic maintenance and adjustment 7 9 7 Replace the brake hoses every four years and if cracked or damaged UBE2EYE0 book Page 9 Monday July 17 2017 2 03 PM...

Page 57: ...at slight ly and then install the screws 2 Close the seat EAUT2074 Checking the spark plug The spark plug is an important engine component which is easy to check Since heat and deposits will cause any...

Page 58: ...and if nec essary adjust the gap to specifi cation To install the spark plug 1 Clean the surface of the spark plug gasket and its mating sur face and then wipe off any grime from the spark plug thread...

Page 59: ...arm it up for several minutes and then turn it off 3 Wait a few minutes until the oil set tles remove the engine oil filler cap wipe the engine oil dipstick clean insert it back into the oil fill er h...

Page 60: ...l drain bolt B TIP Make sure that the O ring is properly seated 6 Install engine oil drain bolt A and its new gasket and then tighten both drain bolts to their specified torques 7 Refill with the spec...

Page 61: ...transmission case must be checked for oil leakage before each ride If any leakage is found have a Yamaha dealer check and repair the vehicle In addition the final transmis sion oil must be changed as...

Page 62: ...nce the level varies with engine tem perature Make sure that the vehicle is posi tioned straight up when checking the coolant level A slight tilt to the side can result in an incorrect reading 2 Check...

Page 63: ...maha dealer change the coolant WARNING Never attempt to remove the radiator cap when the engine is hot EWA10382 EAU67174 Air filter and V belt case air fil ter elements The air filter element should b...

Page 64: ...o the air filter case NOTICE Make sure that the air filter element is properly seated in the air filter case The engine should never be operated without the air filter element installed otherwise the...

Page 65: ...ir filter element cover outward and away from the V belt case 3 Pull the V belt case air filter ele ment out and then clean it with solvent After cleaning remove the remaining solvent by squeez ing th...

Page 66: ...Periodically check the throttle grip free play and if necessary have a Yamaha dealer adjust it EAU21402 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and...

Page 67: ...be adjusted in accordance with the riding speed and with the total weight of rider passenger car go and accessories approved for this model WARNING EWA10512 Never overload your vehicle Opera tion of a...

Page 68: ...rther use WARNING EWA10462 The front and rear tires should be of the same make and design other wise the handling characteristics of the vehicle may be different which could lead to an accident After...

Page 69: ...c system will diminish the braking performance which may re sult in loss of control and an acci dent EAU60760 Checking the rear brake lever free play Measure the rear brake lever free play as shown Pe...

Page 70: ...ke pads as a set EAU22461 Rear brake pads Each rear brake pad is provided with a wear indicator which allows you to check the brake pad wear without hav ing to disassemble the brake To check the brake...

Page 71: ...es not enter the brake fluid reservoir when refilling Water will significantly lower the boil ing point of the fluid and may re sult in vapor lock and dirt may clog the ABS hydraulic unit valves NOTIC...

Page 72: ...a dealer at the inter vals specified in the periodic maintenance and lubrication chart EAU23098 Checking and lubricating the cables The operation of all control cables and the condition of the cables...

Page 73: ...at ed by a Yamaha dealer at the intervals specified in the periodic maintenance chart EAU23173 Lubricating the front and rear brake levers Front brake lever Rear brake lever The pivoting points of the...

Page 74: ...ontrol EAU23273 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart To check t...

Page 75: ...center stand WARNING To avoid inju ry securely support the vehicle so there is no danger of it falling over EWA10752 2 Hold the lower ends of the front fork legs and try to move them for ward and back...

Page 76: ...specified in the periodic maintenance and lubrication chart EAU60690 Battery The battery is located behind panel A See page 7 10 This model is equipped with a VRLA Valve Regulated Lead Acid battery Th...

Page 77: ...sories NOTICE ECA16522 To charge a VRLA Valve Regulated Lead Acid battery a special con stant voltage battery charger is re quired Using a conventional battery charger will damage the battery To store...

Page 78: ...uestion 2 Open the seat See page 4 16 3 Remove the fuse box cover as shown 1 Fuse box 2 ABS motor fuse for ABS models 2 1 1 Main fuse 2 2 Main fuse 3 Signaling system fuse 4 Terminal fuse 1 for auxili...

Page 79: ...ain have a Yamaha dealer check the electrical system 7 Install the fuse box cover and then close the seat EAU62850 Headlight This model is equipped with an LED type headlight If a headlight does not c...

Page 80: ...er check it EAU70540 Brake tail light This model is equipped with an LED type brake tail light If the brake tail light does not come on have a Yamaha dealer check it EAU61170 Turn signal light bulb If...

Page 81: ...gnition systems for example can cause poor starting and loss of power The following troubleshooting charts represent quick and easy procedures for checking these vital systems your self However should...

Page 82: ...iodic maintenance and adjustment 7 35 7 heaters or furnaces Gasoline or gasoline vapors can ignite or ex plode causing severe injury or prop erty damage UBE2EYE0 book Page 35 Monday July 17 2017 2 03...

Page 83: ...he vehicle Have a Yamaha dealer check the vehicle Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Ya...

Page 84: ...ed press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommen...

Page 85: ...he muffler outlet with a plastic bag after the engine has cooled down 2 Make sure that all caps and cov ers as well as all electrical cou plers and connectors including the spark plug cap are tightly...

Page 86: ...radiator fins at an angle and al ways keep the nozzle at least 50 cm 20 in away from the spins when spraying After normal use Remove dirt with warm water a mild detergent and a soft clean sponge and t...

Page 87: ...EWA17830 Contaminants on the brakes or tires can cause loss of control Make sure that there is no oil or wax on the brakes or tires If necessary clean the brake discs and brake linings with a regular...

Page 88: ...plug on the cylinder head so that the electrodes are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder wall wit...

Page 89: ...change 0 90 L 0 95 US qt 0 79 Imp qt Final transmission oil Type Motor oil SAE 10W 30 type SE or higher or Gear oil SAE 85W GL 3 Quantity 0 15 L 0 16 US qt 0 13 Imp qt Coolant quantity Coolant reservo...

Page 90: ...peration Activated by rear brake Front brake Type Hydraulic disc brake Specified brake fluid DOT 4 Rear brake Type Hydraulic disc brake Specified brake fluid DOT 4 Front suspension Type Telescopic for...

Page 91: ...ng light LED ABS warning light LED MWS150 A ECO indicator light LED Fuse s Main fuse 15 0 A Main fuse 2 7 5 A Terminal fuse 1 2 0 A Signaling system fuse 7 5 A ABS control unit fuse 7 5 A MWS150 A ABS...

Page 92: ...ON NUMBER ENGINE SERIAL NUMBER EAU26411 Vehicle identification number The vehicle identification number is stamped into the frame TIP The vehicle identification number is used to identify your vehicle...

Page 93: ...as when maintenance checks or service procedures are performed Although the sensors and recorded data will vary by model the main data points are Vehicle status and engine perfor mance data Fuel inje...

Page 94: ...ng 6 3 Fuel tank cap 4 13 Fuel tank overflow hose 4 15 Fuses replacing 7 31 H Handlebar switches 4 10 Headlight 7 32 Helmets 2 6 High beam indicator light 4 5 Horn switch 4 11 I Identification numbers...

Page 95: ...lights 4 4 Turn signal light bulb 7 33 Turn signal switch 4 11 V Valve clearance 7 19 V belt checking 7 25 Vehicle identification number 10 1 W Wheel bearings checking 7 28 Wheels 7 21 UBE2EYE0 book...

Page 96: ...A5 yoko_Blank fm Page 1 Monday July 11 2011 4 13 PM...

Page 97: ...A5 yoko_Blank fm Page 1 Monday July 11 2011 4 13 PM...

Page 98: ...DIC183 PRINTED IN THAILAND 2017 07 E...

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