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Summary of Contents for MTT690 2020

Page 1: ...2020 SERVICE MANUAL TRACER 700 MTT690 MTT690 U B4T F8197 E0 ...

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Page 3: ...TIP If the contents of the manual are revised the last digit of the manual number will be increased by one This Service Manual contains information regarding periodic maintenance to the emission control sys tem Please read this material carefully Designs and specifications are subject to change without notice EAS30001 IMPORTANT MANUAL INFORMATION Particularly important information is distinguished...

Page 4: ...itle To help identify parts and clarify procedure steps there are exploded diagrams 3 at the start of each removal and disassembly section Numbers 4 are given in the order of the jobs in the exploded diagram A number indicates a disas sembly step Symbols 5 indicate parts to be lubricated or replaced Refer to SYMBOLS A job instruction chart 6 accompanies the exploded diagram providing the order of ...

Page 5: ...ITION Serviceable with engine mounted Gear oil Filling fluid Molybdenum disulfide oil Lubricant Brake fluid Special tool Wheel bearing grease Tightening torque Lithium soap based grease Wear limit clearance Molybdenum disulfide grease Engine speed Silicone grease Electrical data Apply locking agent LOCTITE Engine oil Replace the part with a new one G M BF B T R LS M S LT E New ...

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Page 7: ...EAS10003 TABLE OF CONTENTS GENERAL INFORMATION 1 SPECIFICATIONS 2 PERIODIC CHECKS AND ADJUSTMENTS 3 CHASSIS 4 ENGINE 5 COOLING SYSTEM 6 FUEL SYSTEM 7 ELECTRICAL SYSTEM 8 SELF DIAGNOSTIC 9 ...

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Page 9: ...1 GENERAL INFORMATION IDENTIFICATION 1 1 VEHICLE IDENTIFICATION NUMBER 1 1 MODEL LABEL 1 1 FEATURES 1 2 MULTI FUNCTION METER UNIT 1 2 SPECIAL TOOLS 1 7 ...

Page 10: ...HICLE IDENTIFICATION NUMBER The vehicle identification number 1 is stamped into the right side of the steering head pipe EAS30003 MODEL LABEL The model label 1 is affixed to the frame under the seat This information will be needed to order spare parts 1 1 ...

Page 11: ...rection b TIP To switch between kilometers and miles set the multi function display to the odometer and then turn the key to OFF Push and hold the TRIP switch and then turn the key to ON Continue pushing until the TRIP switch dis play units change The display units will return to factory settings in case of battery disconnection WARNING EWA12423 Be sure to stop the vehicle before making any settin...

Page 12: ... acceleration Travel at a constant speed Select the transmission gear that is appropri ate for the vehicle speed Transmission gear display The transmission gear display shows the select ed gear The neutral position is indicated by Clock The clock uses a 12 hour time system To set the clock 1 Set the multi function display to ODO 2 Push the TRIP switch until the hour digits start flashing 3 Push th...

Page 13: ...its are flashing push the INFO switch until it is reset If you do not reset the fuel reserve tripmeter manually it will reset automatically and disap pear from the display after refueling and travel ing 5 km 3 mi Fuel reserve tripmeter When the fuel level becomes low the last seg ment of the fuel meter will start flashing The fuel reserve tripmeter TRIP F will automatically ap pear and start count...

Page 14: ...erage distance that can be traveled on 1 0 L of fuel is shown AVE_ _ _ L 100 km The average amount of fuel necessary to travel 100 km is shown AVE_ _ _ MPG The average distance that can be traveled on 1 0 Imp gal of fuel is shown To reset the average fuel consumption select it and while the digits are flashing push the TRIP switch until it is reset TIP After resetting the average fuel consumption ...

Page 15: ...h and hold the INFO switch 3 Turn the key to ON and continue pushing the INFO switch until the display switches to the brightness control mode 4 Push the TRIP switch to set the brightness level 5 Push the INFO switch to confirm the select ed brightness level and exit the brightness control mode TIP There are 4 brightness level settings 1 Brightness level display 1 ...

Page 16: ...list provided below to avoid any mistakes TIP For U S A and Canada use part number starting with YM YU or ACC For others use part number starting with 90890 Tool name Tool No Illustration Reference pages Yamaha diagnostic tool USB 90890 03267 3 4 3 8 3 11 4 68 4 70 9 2 9 28 9 29 Yamaha diagnostic tool A I 90890 03264 3 4 3 8 3 11 4 68 4 70 9 2 9 28 9 29 Thickness gauge 90890 03268 Feeler gauge set...

Page 17: ...U 38411 3 23 Pressure gauge 90890 03153 Pressure gauge YU 03153 3 24 7 14 7 15 Oil pressure adapter H 90890 03139 3 24 Rod holder 90890 01434 Damper rod holder double ended YM 01434 4 84 4 89 Damper rod holder 32 5mm 90890 01902 4 84 4 86 Fork seal driver weight 90890 01367 Replacement hammer YM A9409 7 4 87 4 87 4 87 Tool name Tool No Illustration Reference pages YM A9409 7 YM A5142 4 ...

Page 18: ... YM A8703 4 88 4 89 Rod puller attachment M10 90890 01436 Universal damping rod bleeding tool set YM A8703 4 88 4 89 Compression gauge extension 122mm 90890 04136 Compression gauge extension 122mm YM 04136 5 7 Compression gauge 90890 03081 Engine compression tester YU 33223 5 7 Tool name Tool No Illustration Reference pages YM A8703 YM A8703 90890 03081 YU 33223 ...

Page 19: ...90890 01243 Valve spring compressor adapter 26 mm YM 01253 1 5 35 5 39 Valve guide remover ø4 5 90890 04116 Valve guide remover 4 5 mm YM 04116 5 37 Valve guide installer ø4 5 90890 04117 Valve guide installer 4 5 mm YM 04117 5 37 Valve guide reamer ø4 5 90890 04118 Valve guide reamer 4 5 mm YM 04118 5 37 Rotor holding tool 90890 04166 Rotor holding tool YM 04166 5 44 5 44 5 45 5 45 Flywheel pulle...

Page 20: ...5 5 58 Piston pin puller set 90890 01304 Piston pin puller YU 01304 5 78 Piston ring compressor 90890 05158 Piston ring compressor YM 08037 5 85 Radiator cap tester 90890 01325 Mityvac cooling system tester kit YU 24460 A 6 4 Tool name Tool No Illustration Reference pages YU 01304 YU 24460 A ...

Page 21: ... 90890 03210 Fuel injector pressure adapter YU 03210 7 14 Fuel pressure adapter 90890 03176 Fuel pressure adapter YM 03176 7 15 Digital circuit tester CD732 90890 03243 Model 88 Multimeter with tachometer YU A1927 8 37 8 38 8 39 8 40 8 40 8 41 8 41 8 42 8 43 8 43 8 44 8 44 8 45 8 46 8 46 8 47 Ignition checker 90890 06754 Oppama pet 4000 spark checker YM 34487 8 40 Test harness lean angle sensor 6P...

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