Yamaha MTM690 2022 Page 6 Owner'S Manual Download

Page: 6 / 98

le of contents

Location of important la

els

........... 1-1

Safety information

............................ 2-1

Helmets .......................................... 2-5

Description

....................................... 3-1

Left view ......................................... 3-1
Right view ....................................... 3-2
Controls and instruments ............... 3-3

Instrument an

control functions

... 4-1

Immobilizer system......................... 4-1
Main switch/steering lock............... 4-2
Indicator lights and warning

lights............................................ 4-3

assembly ................................... 4-19

Auxiliary DC connectors ............... 4-20
Sidestand ..................................... 4-20

Ignition circuit cut-off system ....... 4-21

For your safety – pre-operation
checks

...............................................5-1

Operation an

important ri

points

................................................. 6-1

Engine break-in ...............................6-1
Starting the engine.......................... 6-2
Shifting ............................................ 6-3
Tips for reducing fuel

consumption................................ 6-4

Parking ............................................ 6-5

Perio

ic maintenance an

justment

........................................ 7-1

Tool kit ............................................ 7-2
Periodic maintenance chart for the

emission control system..............7-3

General maintenance and

lubrication chart........................... 7-5

Checking the spark plugs ............... 7-9
Canister......................................... 7-10
Engine oil and oil filter cartridge.... 7-10
Why Yamalube .............................. 7-13
Coolant.......................................... 7-13
Replacing the air filter element

and cleaning the check hose..... 7-15

Checking the engine idling

speed......................................... 7-15

Checking the throttle grip free

play............................................ 7-16

Valve clearance............................. 7-16
Tires .............................................. 7-16
Cast wheels .................................. 7-19
Adjusting the clutch lever free

play............................................ 7-19

Checking the brake lever free

play............................................ 7-20

Brake light switches ..................... 7-20
Checking the front and rear

brake pads ................................ 7-21

Checking the brake fluid level ...... 7-21
Changing the brake fluid .............. 7-23
Drive chain slack........................... 7-23
Cleaning and lubricating the

drive chain ................................. 7-25

Checking and lubricating the

cables........................................ 7-25

Checking and lubricating the

throttle grip and cable ............... 7-26

Checking and lubricating the

brake and shift pedals............... 7-26

Checking and lubricating the

brake and clutch levers ............. 7-27

Checking and lubricating the

sidestand................................... 7-27

Lubricating the rear suspension ... 7-28
Lubricating the swingarm

pivots......................................... 7-28

Checking the front fork ................. 7-28

UBEEEYE0.book Page 1 Wednesday, December 1, 2021 8:41 AM

Summary of Contents for MTM690 2022

Page 1: ...le MOTORCYCLE OWNER S MANUAL Specifications Consumer information Motorcycle care and storage Periodic maintenance and adjustment For your safety pre operation checks Instrument and control functions D...

Page 2: ...EAU93780 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold UBEEEYE0 book Page 1 Wednesday December 1 2021 8 41 AM...

Page 3: ...addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha tea...

Page 4: ...al personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or se...

Page 5: ...2022 by Yamaha Motor Co Ltd 1st edition September 2021 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in J...

Page 6: ...e chart for the emission control system 7 3 General maintenance and lubrication chart 7 5 Checking the spark plugs 7 9 Canister 7 10 Engine oil and oil filter cartridge 7 10 Why Yamalube 7 13 Coolant...

Page 7: ...7 34 Supporting the motorcycle 7 34 Troubleshooting 7 35 Troubleshooting chart 7 36 Motorcycle care and storage 8 1 Matte color caution 8 1 Care 8 1 Storage 8 3 Specifications 9 1 Consumer informatio...

Page 8: ...le They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is a...

Page 9: ...ation of important labels 1 2 1 4AA 22259 40 BM5 21659 01 BM5 21568 01 100kPa 1bar kPa psi 225 33 250 36 250 36 225 33 kPa psi BM5 21668 01 3 4 1 2 UBEEEYE0 book Page 2 Wednesday December 1 2021 8 41...

Page 10: ...Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibility...

Page 11: ...ain tain control of the motorcycle The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a...

Page 12: ...le is changed To avoid the possibility of an accident use extreme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessorie...

Page 13: ...nge any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Keep t...

Page 14: ...t are attached to solid parts of the mo torcycle such as the frame or up per front fork triple clamp and not for example to rubber mounted handlebars or turn signals or parts that could break Choose t...

Page 15: ...their usage Half type use only for riding at low speeds Full type use only for riding at low to mid range speeds Full face type use for riding at mid range to high speeds ZAUU0003 ZAUU0007 ZAUU0004 Z...

Page 16: ...k page 4 18 3 Tool kit page 7 2 4 Shift pedal page 4 13 5 Engine oil filler cap page 7 10 6 Engine oil drain bolt page 7 10 7 Engine oil level check window page 7 10 8 Engine oil filter cartridge page...

Page 17: ...view 5 6 3 4 1 2 1 Fuses page 7 32 2 Battery page 7 30 3 Spring preload adjuster page 4 19 4 Headlight page 7 34 5 Brake pedal page 4 14 6 Rear brake fluid reservoir page 7 21 UBEEEYE0 book Page 2 We...

Page 18: ...2 Left handlebar switches page 4 11 3 Multi function meter unit page 4 5 4 Main switch steering lock page 4 2 5 Front brake fluid reservoir page 7 21 6 Right handlebar switches page 4 11 7 Throttle g...

Page 19: ...andard keys as well as keys of other immobilizer systems away from the code re registering key Keep other immobilizer system keys away from the main switch as they may cause signal interfer ence NOTIC...

Page 20: ...t be removed TIP To prevent battery discharge do not leave the key in the ON posi tion without the engine running The headlight comes on automat ically when the engine is started EAU10664 OFF All elec...

Page 21: ...arning light This warning light comes on if the en gine oil pressure is low TIP When the vehicle is turned on the light should come on go off briefly and then remain on until the engine is start ed Ot...

Page 22: ...light This warning light comes on when the vehicle is first turned on and goes off after starting riding If the warning light comes on while riding the anti lock brake system may not work correctly W...

Page 23: ...all keys to a Yamaha dealer to have the stan dard keys re registered EAU92181 Multi function meter unit The multi function meter unit is also equipped with a brightness control mode WARNING EWA12423 B...

Page 24: ...der to monitor the engine speed and keep it within the ideal power range NOTICE ECA23050 Do not operate the engine in the ta chometer high r min zone High r min zone 10000 r min and above EAU94280 Fue...

Page 25: ...iate for the vehicle speed EAU87391 Transmission gear display This display shows the selected gear The neutral position is indicated by and by the neutral indicator light EAU94701 Multi function displ...

Page 26: ...4321 Fuel reserve tripmeter If the frame and the last segment of the fuel meter starts flashing the display automatically changes to the fuel re serve tripmeter TRIP F and starts counting the distance...

Page 27: ...n AVE_ _ _ km L and AVE_ _ _ L 100 km hold the TRIP switch button B while the aver age fuel consumption is visible on the display To reset the average fuel consumption display hold the INFO switch but...

Page 28: ...ess the TRIP switch button B to confirm the hour setting and the minute digits will start flashing 4 Use the INFO switch button A to set the minutes 5 Press the TRIP switch button B to confirm the set...

Page 29: ...TIP The TRIP switch cannot be used to enter the brightness control mode EAU1234S Handlebar switches Left Right EAU12352 Pass switch Press this switch to flash the headlight TIP When the dimmer switch...

Page 30: ...are used in case of an emergency or to warn other drivers when your vehicle is stopped where it might be a traffic haz ard The hazard lights can be turned on or off only when the main switch is in the...

Page 31: ...e trans mission to a lower gear move the shift pedal down See page 6 3 EAU26827 Brake lever The brake lever is located on the right side of the handlebar To apply the front brake pull the lever toward...

Page 32: ...ravel roads the brak ing distance may be longer with the ABS than without The ABS is monitored by an ECU which will revert the system to conven tional braking if a malfunction occurs TIP The ABS perfo...

Page 33: ...ounterclockwise remove it and then close the lock cover TIP The fuel tank cap cannot be closed un less the key is in the lock In addition the key cannot be removed if the cap is not properly closed an...

Page 34: ...ainted surfaces or plastic parts ECA10072 4 Be sure to securely close the fuel tank cap WARNING EWA15152 Gasoline is poisonous and can cause injury or death Handle gaso line with care Never siphon gas...

Page 35: ...The overflow hose drains excess gaso line and directs it safely away from the vehicle Before operating the vehicle Check the fuel tank overflow hose connection Check the fuel tank overflow hose for cr...

Page 36: ...ooled down before doing any maintenance work Do not allow the engine to idle more than a few minutes Long idling can cause a build up of heat EAU83140 Seat To remove the seat Insert the key into the s...

Page 37: ...shock absorber assembly con tains highly pressurized nitrogen gas Read and understand the fol lowing information before handling the shock absorber assembly Do not tamper with or attempt to open the c...

Page 38: ...certain situa tions See the following section for an explanation of the ignition circuit cut off system WARNING EWA10242 The vehicle must not be ridden with the sidestand down or if the side stand ca...

Page 39: ...he sidestand is up Also it will stop the running engine should the sidestand be lowered while the trans mission is in gear Periodically check the system via the following procedure TIP This check is m...

Page 40: ...stalled 10 Move the sidestand up 11 Pull the clutch lever 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden YES NO YES NO YES NO The neutral switch may not...

Page 41: ...wing points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check fuel tank overflow hose for obstructions cracks or damage and check hose connectio...

Page 42: ...grip free play and lubricate ca ble and grip housing 7 16 7 26 Control cables Make sure that operation is smooth Lubricate if necessary 7 25 Drive chain Check chain slack Adjust if necessary Check ch...

Page 43: ...htened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is not working co...

Page 44: ...km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in e...

Page 45: ...have a Yamaha dealer check the vehicle 3 Shift the transmission into the neutral position 4 Start the engine by pushing the start switch 5 Release the start switch when the engine starts or after 5 se...

Page 46: ...dal firmly until you feel the gear shift is complete Even with the transmission in the neutral position do not coast for long periods of time with the engine off nor tow the motorcycle for long distan...

Page 47: ...position The neutral indicator light should come on and then the clutch lever can be released WARNING EWA17380 Improper braking can cause loss of control or traction Al ways use both brakes and apply...

Page 48: ...xhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn...

Page 49: ...forming maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while s...

Page 50: ...e intended to assist you in the perfor mance of preventive maintenance and minor repairs However a torque wrench and other tools are necessary to perform certain maintenance work correctly TIP If you...

Page 51: ...ssion control system No ITEM ROUTINE INITIAL ODOMETER READINGS ANNUAL CHECK 1000 km or 1 month 7000 km or 6 months 13000 km or 12 months 19000 km or 18 months 25000 km or 24 months 1 Fuel line Check f...

Page 52: ...ystem Check control system for dam age Replace if necessary No ITEM ROUTINE INITIAL ODOMETER READINGS ANNUAL CHECK 1000 km or 1 month 7000 km or 6 months 13000 km or 12 months 19000 km or 18 months 25...

Page 53: ...filter check hose Clean 4 Clutch Check operation Adjust or replace cable 5 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 6 Rear brake Check operation fl...

Page 54: ...ings Check bearing assemblies for looseness Moderately repack with lithium soap based grease Every 19000 km 12000 mi 15 Chassis fasteners Make sure that all nuts bolts and screws are properly tightene...

Page 55: ...Correct if necessary 25 Engine oil Change Check oil level and vehicle for oil leakage 26 Engine oil filter car tridge Replace 27 Cooling system Check coolant level and vehicle for coolant leakage Chan...

Page 56: ...d level Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged 30 Thro...

Page 57: ...essive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specification Clean...

Page 58: ...level 1 Place the vehicle on a level sur face and hold it in an upright posi tion A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and then tu...

Page 59: ...if the oil filter cartridge is not being replaced 5 Remove the oil filter cartridge with an oil filter wrench TIP An oil filter wrench is available at a Yamaha dealer 6 Apply a thin coat of clean eng...

Page 60: ...gher Make sure that no foreign mate rial enters the crankcase 10 Check the O ring for damage and replace it if necessary 11 Install and tighten the engine oil filler cap 12 Start the engine and then l...

Page 61: ...l oil clears our performance standards Thus Yamalube mineral semisynthetic and synthetic oils have their own distinct characters and value Yamaha s expe rience gained over many years of re search and...

Page 62: ...replace it with cool ant as soon as possible other wise the cooling system will not be protected against frost and corrosion If water has been added to the coolant have a Yamaha dealer check the anti...

Page 63: ...n unusually wet or dusty areas However the air filter check hose can be easily reached and should be frequently checked and cleaned if necessary To clean the air filter check hose 1 Remove the air fil...

Page 64: ...cold EAU69793 Tires Tires are the only contact between the vehicle and the road Safety in all con ditions of riding depends on a relatively small area of road contact Therefore it is essential to mai...

Page 65: ...acement of all wheel and brake related parts includ ing the tires should be left to a Yamaha dealer who has the necessary professional knowl edge and experience to do so Ride at moderate speeds after...

Page 66: ...er extensive tests only the tires list ed below have been approved for this model by Yamaha WARNING EWA10601 This motorcycle is fitted with super high speed tires Note the following points in order to...

Page 67: ...eck the clutch lever free play and if necessary adjust it as fol lows To increase the clutch lever free play turn the clutch lever free play adjusting bolt at the clutch lever in direction a To decrea...

Page 68: ...Yamaha dealer bleed the system be fore operating the vehicle Air in the hydraulic system will diminish the braking performance which may re sult in loss of control and an acci dent EAU36505 Brake ligh...

Page 69: ...aha dealer replace the brake pads as a set EAU46292 Rear brake pads Each rear brake pad is provided with wear indicator grooves which allow you to check the brake pad wear with out having to disassemb...

Page 70: ...t enter the brake fluid reservoir when refilling Water will significantly lower the boil ing point of the fluid and may re sult in vapor lock and dirt may clog the ABS hydraulic unit valves NOTICE ECA...

Page 71: ...chain slack there should be no weight on the motorcycle 2 Shift the transmission into the neutral position 3 Push down on the drive chain un der the end of the drive chain guard 4 Measure distance A b...

Page 72: ...sing the alignment marks on each side of the swingarm make sure that both drive chain slack adjusting plates are in the same position for proper wheel alignment 3 Tighten the axle nut and then tighten...

Page 73: ...the drive chain dry 3 Thoroughly lubricate the drive chain with a special O ring chain lubricant NOTICE Do not use engine oil or any other lubri cants for the drive chain as they may contain substance...

Page 74: ...led Even though the cover is installed correctly it does not completely protect the cable from wa ter entry Therefore use care not to pour water directly onto the cover or cable when washing the vehic...

Page 75: ...ould be checked before each ride and the sidestand pivot and metal to metal contact surfaces should be lubricated if necessary WARNING EWA10732 If the sidestand does not move up and down smoothly have...

Page 76: ...fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart To check the condition Check the inner tubes for scratches damage and excessive oil leakage...

Page 77: ...nd See page 7 34 WARNING To avoid injury se curely support the vehicle so there is no danger of it falling over EWA10752 2 Hold the lower ends of the front fork legs and try to move them for ward and...

Page 78: ...f water INTERNAL Drink large quan tities of water or milk and im mediately call a physician EYES Flush with water for 15 minutes and seek prompt medical attention Batteries produce explosive hy drogen...

Page 79: ...ck it at least once a month and fully charge it if necessary 3 Fully charge the battery before in stallation NOTICE When install ing the battery be sure to turn the main switch off then con nect the p...

Page 80: ...e the diagnostic connector by pulling it upward 4 Remove the battery cover by re moving the bolts TIP To access the main fuse remove the starter relay cover as shown 1 Seat holder 2 Bolt 3 Washer 1 1...

Page 81: ...bolts 6 Install the diagnostic connector by pushing it downward 7 Install the seat holder by installing the bolts and then tighten the bolts to the specified torque 8 Install the seat 1 Radiator fan...

Page 82: ...adlight lens EAU24331 License plate light If the license plate light does not come on have a Yamaha dealer check the electrical circuit or replace the bulb EAU67131 Supporting the motorcycle Since thi...

Page 83: ...re any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitat...

Page 84: ...Yamaha dealer check the vehicle Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug s Have a Yamaha dealer che...

Page 85: ...ped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recomme...

Page 86: ...tenance products are sold under the YAMALUBE brand in many markets worldwide See your Yamaha dealer for addi tional cleaning tips NOTICE ECA26280 Improper cleaning can cause cos metic and mechanical d...

Page 87: ...d with a soft towel or sponge dampened with water and a pH neutral detergent If necessary use a high quality windshield cleaner or polish for motorcycles NOTICE Never use any strong chemicals to clean...

Page 88: ...es or tires If necessary wash the tires with warm water and a mild deter gent If necessary clean the brake discs and pads with brake cleaner or acetone Before riding at higher speeds test the vehicle...

Page 89: ...will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder wall with oil WARNING To prevent dam age or injury from sparking make sure...

Page 90: ...ard MA Engine oil quantity Oil change 2 30 L 2 43 US qt 2 02 Imp qt With oil filter removal 2 60 L 2 75 US qt 2 29 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 25 L 0 26 US...

Page 91: ...c brake Front suspension Type Telescopic fork Rear suspension Type Swingarm link suspension Electrical system System voltage 12 V Battery Model YTZ10S Voltage capacity 12 V 8 6 Ah 10 HR Bulb wattage H...

Page 92: ...UMBER MODEL LABEL INFORMATION EAU26401 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle...

Page 93: ...s es Although the sensors and recorded data will vary by model the main data points are Vehicle status and engine perfor mance data Fuel injection and emission relat ed data This data will be uploaded...

Page 94: ...rovided and Yamaha will appropriate ly manage the data With the consent of the vehicle owner Where obligated by law For use by Yamaha in litigation When the data is not related to an individual vehicl...

Page 95: ...ial number 10 1 Engine trouble warning light 4 4 F Front and rear brake pads checking 7 21 Front fork checking 7 28 Fuel 4 16 Fuel consumption tips for reducing 6 4 Fuel meter 4 6 Fuel tank cap 4 15 F...

Page 96: ...Throttle grip free play checking 7 16 Tires 7 16 Tool kit 7 2 Transmission gear display 4 7 TRIP INFO switch 4 12 Troubleshooting 7 35 Troubleshooting chart 7 36 Turn signal indicator lights 4 3 Turn...

Page 97: ...UBEEEYE0 book Page 3 Wednesday December 1 2021 8 41 AM...

Page 98: ...DIC183 PRINTED IN JAPAN 2021 11 0 3 1 CR E...

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