Yamaha MT09 Owner'S Manual Download

Page: 96 / 114

Periodic maintenance and adjustment

6-41

EAU44802

Rear wheel (for non-ABS

models)

WARNING

EWA14841

For the ABS model, have a Yamaha
dealer remove and install the wheel.

EAU56701

To remove the rear wheel

WARNING

EWA10822

To avoid injury, securely support the
vehicle so there is no danger of it
falling over.

1. Loosen the axle nut.

2. Lift the rear wheel off the ground

according to the procedure on
page 6-39.

3. Remove the axle nut.
4. Fully loosen the locknut on each

side of the swingarm.

5. Turn the drive chain slack adjust-

ing bolts fully in direction (a) and
push the wheel forward.

6. Remove the drive chain from the

rear sprocket.

TIP



If the drive chain is difficult to re-
move, remove the wheel axle first,
and then lift the wheel upward
enough to remove the drive chain
from the rear sprocket.



The drive chain cannot be disas-
sembled.

7. While supporting the brake caliper

bracket, pull the wheel axle out,
and then remove the wheel.

NOTICE:

Do not apply the brake

after the wheel and brake disc

1. Axle nut

1. Drive chain slack adjusting bolt

2. Locknut

(a)

1 2

B87-9-E0_1.book 41 ページ２０１５年１２月１６日　水曜日　午前１０時２１分

Summary of Contents for MT09

Page 1: ...OWNER S MANUAL B87 28199 E00 q Read this manual carefully before operating this vehicle MT09 MT09A B87 9 E0_1 immobi_Hyoshi indd 1 2015 12 11 11 45 27 ...

Page 2: ... 300 330 2 V1 5 1 2010 Technical Construction File held by YAMAHA MOTOR ELECTRONICS CO LTD 1450 6 Mori Mori machi Shuchi gun Shizuoka 437 0292 Japan R TTE Directive Article 3 1 a Safety R TTE Directive Article 3 1 b EMC R TTE Directive Article 3 2 Spectrum DECLARATION of CONFORMITY For YAMAHA MOTOR ELECTRONICS CO LTD 1450 6 Mori Mori machi Shuchi gun Shizuoka ken 437 0292 Japan Standard used for c...

Page 3: ...njury In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur...

Page 4: ...tential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING...

Page 5: ... MANUAL 2015 by Yamaha Motor Co Ltd 1st edition October 2015 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in Japan B87 9 E0_1 book 2 ページ２０１５年１２月１６日水曜日午前１０時２１分 ...

Page 6: ...break in 5 5 Parking 5 5 Periodic maintenance and adjustment 6 1 Owner s tool kit 6 2 Periodic maintenance chart for the emission control system 6 3 General maintenance and lubrication chart 6 4 Checking the spark plugs 6 8 Engine oil and oil filter cartridge 6 9 Coolant 6 11 Air filter element 6 14 Checking the engine idling speed 6 15 Checking the throttle grip free play 6 15 Valve clearance 6 1...

Page 7: ...se plate light bulb 6 38 Supporting the motorcycle 6 39 Front wheel for non ABS models 6 39 Rear wheel for non ABS models 6 41 Troubleshooting 6 42 Troubleshooting charts 6 44 Motorcycle care and storage 7 1 Matte color caution 7 1 Care 7 1 Storage 7 3 Specifications 8 1 Consumer information 9 1 Identification numbers 9 1 Diagnostic connector MT09A 9 2 Index 10 1 B87 9 E0_1 book 2 ページ２０１５年１２月１６日 ...

Page 8: ...erly increases the possibility of an accident or equipment damage See page 4 1 for a list of pre operation checks This motorcycle is designed to car ry the operator and a passenger The failure of motorists to detect and recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcyc...

Page 9: ...result of head in juries The use of a safety helmet is the single most critical factor in the preven tion or reduction of head injuries Always wear an approved helmet Wear a face shield or goggles Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abras...

Page 10: ...ible Se curely pack your heaviest items as close to the center of the vehicle as possible and make sure to distrib ute the weight as evenly as possi ble on both sides of the motorcycle to minimize imbalance or instabili ty Shifting weights can create a sud den imbalance Make sure that ac cessories and cargo are securely attached to the motorcycle before riding Check accessory mounts and cargo rest...

Page 11: ...o improper weight distribution or aerody namic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the motorcycle due to aerody namic effects Wind may at tempt to lift the motorcycle or the motorcycle may become un stable in cross winds These ac ...

Page 12: ...otorcycle with tie downs or suitable straps that are attached to solid parts of the motorcycle such as the frame or upper front fork triple clamp and not for example to rubber mount ed handlebars or turn signals or parts that could break Choose the location for the straps carefully so the straps will not rub against painted surfaces during transport The suspension should be com pressed somewhat by...

Page 13: ...damping force adjusting screw page 3 28 3 Seat page 3 25 4 Fuse box 2 page 6 31 5 Main fuse page 6 31 6 Fuel injection system fuse page 6 31 7 Storage compartment page 3 26 8 Shock absorber assembly spring preload adjusting ring page 3 28 9 Shift pedal page 3 18 10 Engine oil drain bolt page 6 9 11 Coolant drain bolt page 6 12 B87 9 E0_1 book 1 ページ２０１５年１２月１６日水曜日午前１０時２１分 ...

Page 14: ...amping force adjusting screw page 3 26 3 Headlight page 6 34 4 Fuse box 1 page 6 31 5 Coolant reservoir page 6 11 6 Engine oil level check window page 6 9 7 Engine oil filler cap page 6 9 8 Brake pedal page 3 19 9 Rear brake light switch page 6 20 10 Rear brake fluid reservoir page 6 21 B87 9 E0_1 book 2 ページ２０１５年１２月１６日水曜日午前１０時２１分 ...

Page 15: ...h lever page 3 18 2 Left handlebar switches page 3 16 3 Main switch steering lock page 3 2 4 Multi function meter unit page 3 7 5 Front brake fluid reservoir page 6 21 6 Right handlebar switches page 3 16 7 Throttle grip page 6 15 8 Brake lever page 3 19 B87 9 E0_1 book 3 ページ２０１５年１２月１６日水曜日午前１０時２１分 ...

Page 16: ...code re registering key is lost regis tering new codes in the stan dard keys is impossible The standard keys can still be used to start the vehicle however if code re registering is required i e if a new standard key is made or all keys are lost the en tire immobilizer system must be replaced Therefore it is highly recommended to use either standard key and keep the code re registering key in a sa...

Page 17: ...e supplied with power the meter lighting taillight li cense plate light and auxiliary lights come on and the engine can be start ed The key cannot be removed TIP The headlight comes on automatically when the engine is started and stays on until the key is turned to OFF even if the engine stalls EAU10662 OFF All electrical systems are off The key can be removed WARNING EWA10062 Never turn the key t...

Page 18: ...ight slightly To unlock the steering From the LOCK position push the key and turn it to OFF EAU59680 Parking The hazard lights and turn signal lights can be turned on but all other electrical systems are off The key can be re moved The steering must be locked before the key can be turned to NOTICE ECA20760 Using the hazard or turn signal lights for an extended length of time may cause the battery ...

Page 19: ...udden acceleration or deceleration but this is not a malfunction This model is equipped with a self diagnosis device for the oil level detection circuit If a problem is detected in the oil level detection circuit the oil level warning light will flash repeatedly If this occurs have a Yamaha dealer check the vehicle EAU11447 Coolant temperature warning light This warning light comes on if the en gi...

Page 20: ...al circuit of the warning light can be checked by turning the key to ON The warning light should come on for a few seconds and then go off If the warning light does not come on initially when the key is turned to ON or if the warning light remains on have a Yamaha dealer check the vehicle EAU58530 ABS warning light for ABS models In normal operation the ABS warning light comes on when the key is t...

Page 21: ...ing the key to ON The indicator light should come on for a few seconds and then go off If the indicator light does not come on initially when the key is turned to ON or if the indicator light remains on have a Yamaha dealer check the vehicle MT09 The self diagnosis device detects prob lems in the immobilizer system circuits See page 3 14 for an explanation of the self diagnosis mode MT09A If a pro...

Page 22: ...t the operator and increase the risk of an accident 1 SELECT button 2 RESET button 2 1 1 Transmission gear display 2 Tachometer 3 Drive mode display 4 Fuel meter 5 Eco indicator ECO 6 Multi function display 7 Clock 8 Speedometer 1 2 3 4 5 6 7 8 1 Transmission gear display 2 Tachometer 3 Eco indicator ECO 4 TCS display 5 Drive mode display 6 Fuel meter 7 Multi function display 8 Clock 9 Speedometer...

Page 23: ...ion displays between kilometers and miles press the SELECT button for one second Speedometer The speedometer shows the vehicle s traveling speed Tachometer The tachometer allows the rider to monitor the engine speed and keep it within the ideal power range When the key is turned to ON the ta chometer will sweep across the r min range and then return to zero r min in order to test the electrical ci...

Page 24: ...Fuel meter The fuel meter indicates the amount of fuel in the fuel tank The display seg ments of the fuel meter disappear to wards E empty as the fuel level decreases When the last segment starts flashing will also flash for MT09 refuel as soon as possible TIP If a problem is detected in the electrical ciruit the fuel level segments and will flash repeatedly If this occurs have a Yamaha dealer che...

Page 25: ... indicated by and by the neutral indicator light Drive mode display MT09 MT09A This display indicates which drive mode has been selected STD A or B For more details on the modes and on how to select them see pages 3 15 and 3 17 TCS display for equipped models MT09A This display indicates which traction control system setting has been select ed 1 2 or OFF For more details on the TCS settings and on...

Page 26: ...s TRIP 1 and TRIP 2 in the following order km L or L 100 km AVE_ _ _ km L or AVE_ _ _ L 100 km C Air_ _ C ODO TRIP 1 TRIP 2 For the UK Push the SELECT button to switch the display between the instantaneous fuel consumption mode km L L 100 km or MPG average fuel consump tion mode AVE_ _ _ km L AVE_ _ _ L 100 km or AVE_ _ _ MPG coolant temperature mode C air intake tem perature mode Air_ _ C odomete...

Page 27: ... the current riding conditions is shown L 100 km The amount of fuel necessary to travel 100 km under the current riding conditions is shown MPG for the UK The distance that can be traveled on 1 0 Imp gal of fuel under the current riding con ditions is shown To switch between the instantaneous fuel consumption display settings push the SELECT button for one second TIP If traveling at speeds under 2...

Page 28: ...the coolant temper ature from 40 C to 116 C in 1 C incre ments If the message HI flashes stop the vehicle then stop the engine and let the engine cool See page 6 45 TIP When the coolant temperature is below 40 C LO will be dis played The coolant temperature varies with changes in the weather and engine load Air intake temperature mode The air intake temperature display indi cates the temperature o...

Page 29: ...are no other immobi lizer keys close to the main switch and do not keep more than one immobilizer key on the same key ring Immobilizer system keys may cause signal interfer ence which may prevent the engine from starting 2 If the engine starts turn it off and try starting the engine with the standard keys 3 If one or both of the standard keys do not start the engine take the vehicle the code re re...

Page 30: ...ation of the drive mode switch TIP Before using D mode make sure you understand its operation along with the operation of the drive mode switch Mode STD Mode STD is suitable for various rid ing conditions This mode allows the rider to enjoy smooth and sporty drivability from the low speed range to the high speed range Mode A Mode A offers a sportier engine re sponse in the low to mid speed range c...

Page 31: ...he passing switch has no effect EAU12401 Dimmer switch Set this switch to for the high beam and to for the low beam 1 Pass switch 2 Dimmer switch 3 Turn signal switch 4 Horn switch 2 3 4 1 1 Pass switch 2 Dimmer switch 3 Turn signal switch 4 Horn switch 5 Traction control system switch TCS 2 3 4 1 5 1 Start Engine stop switch 2 Drive mode switch MODE 3 Hazard switch 1 2 3 B87 9 E0_1 book 16 ページ２０...

Page 32: ...to starting the engine Set this switch to to stop the engine in case of an emergency such as when the vehicle overturns or when the throt tle cable is stuck EAU41701 The engine trouble warning light will come on when the key is turned to ON and the start switch is pushed but this does not indicate a malfunction EAU12735 Hazard switch With the key in the ON or posi tion use this switch to turn on t...

Page 33: ... lever The lever should be pulled rapidly and released slowly for smooth clutch operation The clutch lever is equipped with a clutch switch which is part of the igni tion circuit cut off system See page 3 30 EAU12872 Shift pedal The shift pedal is located on the left side of the motorcycle and is used in combination with the clutch lever when shifting the gears of the 6 speed con stant mesh transm...

Page 34: ... the throttle grip turn the ad justing dial while holding the lever pushed away from the throttle grip Make sure that the appropriate setting on the adjusting dial is aligned with the mark on the brake lever EAU12944 Brake pedal The brake pedal is located on the right side of the motorcycle To apply the rear brake press down on the brake pedal 1 Brake lever 2 Distance between brake lever and throt...

Page 35: ...tional braking if a malfunction occurs TIP The ABS performs a self diagno sis test each time the vehicle first starts off after the key is turned to ON and the vehicle has traveled at a speed of 10 km h 6 mi h or higher During this test a clicking noise can be heard from under the seat and if the brake lever or brake pedal is even slightly ap plied a vibration can be felt at the lever and pedal bu...

Page 36: ...system may be automatically dis abled Should this happen the indicator light and the warning light will come on The TCS display page 3 10 indicates the current TCS setting There are three settings TCS OFF TCS OFF turns the traction control system off TCS 1 TCS 1 minimizes traction control sys tem assist TCS 2 TCS 2 maximizes traction control as sist wheel spin is most strongly con trolled TIP Use ...

Page 37: ...howev er have a Yamaha dealer check the vehicle as soon as possible EAU13075 Fuel tank cap To open the fuel tank cap Open the fuel tank cap lock cover in sert the key into the lock and then turn it 1 4 turn clockwise The lock will be re leased and the fuel tank cap can be opened To close the fuel tank cap 1 Push the fuel tank cap into position with the key inserted in the lock 2 Turn the key count...

Page 38: ...e fuel may deteri orate painted surfaces or plastic parts ECA10072 4 Be sure to securely close the fuel tank cap WARNING EWA15152 Gasoline is poisonous and can cause injury or death Handle gaso line with care Never siphon gaso line by mouth If you should swallow some gasoline or inhale a lot of gas oline vapor or get some gasoline in your eyes see your doctor immedi ately If gasoline spills on you...

Page 39: ...d and clean if necessary Make sure that each hose is rout ed through the clamp EAU13434 Catalytic converter This model is equipped with a catalytic converter in the exhaust system WARNING EWA10863 The exhaust system is hot after op eration To prevent a fire hazard or burns Do not park the vehicle near possible fire hazards such as grass or other materials that easily burn Park the vehicle in a pla...

Page 40: ...ise 2 While holding the key in that posi tion lift the rear of the seat up and then pull the seat off To install the seat 1 Insert the projections into the seat holders as shown 2 Push the rear of the seat down to lock it in place 3 Remove the key TIP Make sure that the seat is properly se cured before riding 1 Seat lock 2 Seat lock cover 3 Unlock 1 3 2 1 Projection 2 Seat holder 1 2 2 1 B87 9 E0_...

Page 41: ...EAU62450 Adjusting the front fork WARNING EWA14671 Always adjust the spring preload on both fork legs equally otherwise poor handling and loss of stability may result Each front fork leg is equipped with a spring preload adjusting bolt The right front fork leg is equipped with a re bound damping force adjusting screw NOTICE ECA10102 To avoid damaging the mechanism do not attempt to turn beyond the...

Page 42: ...amping force adjusting mechanism may not exactly match the above spec ifications due to small differences in production the actual number of clicks always represents the entire adjusting range To obtain a precise adjustment it would be advisable to check the num ber of clicks of each damping force ad justing mechanism and to modify the specifications as necessary 1 Spring preload adjusting bolt 1 ...

Page 43: ...e shock absorber Use the special wrench and the extension bar included in the own er s tool kit to make the adjust ment Rebound damping force To increase the rebound damping force and thereby harden the rebound damp ing turn the adjusting screw in direction a To decrease the rebound damping force and thereby soften the rebound damping turn the adjusting screw in di rection b 1 Spring preload adjus...

Page 44: ...ndling the shock absorber assembly Do not tamper with or attempt to open the cylinder assembly Do not subject the shock ab sorber assembly to an open flame or other high heat source This may cause the unit to ex plode due to excessive gas pressure Do not deform or damage the cylinder in any way Cylinder damage will result in poor damping performance Do not dispose of a damaged or worn out shock ab...

Page 45: ...n circuit cut off system has been designed to assist the operator in fulfilling the respon sibility of raising the sidestand be fore starting off Therefore check this system regularly and have a Yamaha dealer repair it if it does not function properly EAU57950 Ignition circuit cut off system The ignition circuit cut off system com prising the sidestand switch clutch switch and neutral switch has t...

Page 46: ...ine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the side of the start engine stop switch Does the engine start The system is OK The motorcycle can be ridden YES NO YES NO YES NO The neutral switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The clutch switch may not be working correctly The motorcycle should not...

Page 47: ...s 3 32 1 2 3 4 5 6 7 8 9 10 11 12 EAU70640 Auxiliary DC connector This vehicle is equipped with an auxilia ry DC connector Consult your Yamaha dealer before installing any accesso ries B87 9 E0_1 book 32 ページ２０１５年１２月１６日水曜日午前１０時２１分 ...

Page 48: ...k the following points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check fuel tank breather hose and overflow hose for obstructions cracks or damage and check hose connections 3 23 3 24 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 6 9 Coolant Check coolant level in rese...

Page 49: ...and grip housing 6 15 6 26 Control cables Make sure that operation is smooth Lubricate if necessary 6 25 Drive chain Check chain slack Adjust if necessary Check chain condition Lubricate if necessary 6 23 6 25 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 6 16 6 18 Brake and shift pedals Make sure that operation is smooth Lubricate p...

Page 50: ...ments lights signals and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is not working correctly have Yamaha dealer check vehicle 3 30 ITEM CHECKS PAGE B87 9 E0_1 book 3 ページ２０１５年１２月１６日水曜日午前１０時２１分 ...

Page 51: ...ch to restart the engine MT09 a lean angle sensor to stop the en gine in case of a turnover In this case the display will indicate error code 30 but this is not a malfunc tion Turn the key to OFF and then to ON to clear the error code Failing to do so will prevent the engine from starting even though the engine will crank when pushing the start switch MT09A a lean angle sensor to stop the en gine ...

Page 52: ...rning or indicator light remains on see page 3 4 for the correspond ing warning and indicator light cir cuit check For ABS models The ABS warning light should come on when the key is turned to ON and then go off after travel ing at a speed of 10 km h 6 mi h or higher NOTICE ECA17682 If the ABS warning light does not come on and then go off as ex plained above see page 3 4 for the warning light cir...

Page 53: ...t and accelerate 1 Pull the clutch lever to disengage the clutch 2 Shift the transmission into first gear The neutral indicator light should go out 3 Open the throttle gradually and at the same time release the clutch lever slowly 4 At the recommended shift points shown in the following table close the throttle and at the same time quickly pull the clutch lever in 5 Shift the transmission into sec...

Page 54: ...l an accident and injury It could also cause engine or drive train dam age EAU64150 Recommended shift points The recommended shift points during acceleration and deceleration are shown in the table below EAU16811 Tips for reducing fuel consumption Fuel consumption depends largely on your riding style Consider the following tips to reduce fuel consumption Shift up swiftly and avoid high en gine spe...

Page 55: ...ngine oil must be changed and the oil filter car tridge or element replaced ECA10303 1000 1600 km 600 1000 mi Avoid prolonged operation above 6800 r min 1600 km 1000 mi and beyond The vehicle can now be operated nor mally NOTICE ECA10311 Keep the engine speed out of the tachometer red zone If any engine trouble should oc cur during the engine break in period immediately have a Yamaha dealer check ...

Page 56: ...the engine when performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 1 2 for more in formation about carbon monox ide WARNING EWA15461 Brake d...

Page 57: ...ols provided in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you 1 Owner s tool kit 1 B87 9 E0_1 book 2 ページ...

Page 58: ...a and technical skills EAU46912 Periodic maintenance chart for the emission control system NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000 km 6000 mi 20000 km 12000 mi 30000 km 18000 mi 40000 km 24000 mi 1 Fuel line Check fuel hoses for cracks or damage 2 Spark plugs Check condition Clean and regap Replace 3 Valves Check valve clearance Adjust Every 40000 km 240...

Page 59: ...worn to the limit 4 Rear brake Check operation fluid level and vehicle for fluid leakage Replace brake pads Whenever worn to the limit 5 Brake hoses Check for cracks or damage Check for correct routing and clamping Replace Every 4 years 6 Brake fluid Change Every 2 years 7 Wheels Check runout and for damage 8 Tires Check tread depth and for damage Replace if necessary Check air pressure Correct if...

Page 60: ...bricate with silicone grease 15 Brake pedal pivot shaft Lubricate with lithium soap based grease 16 Clutch lever pivot shaft Lubricate with lithium soap based grease 17 Shift pedal pivot shaft Lubricate with lithium soap based grease 18 Sidestand Check operation Lubricate with lithium soap based grease 19 Sidestand switch Check operation 20 Front fork Check operation and for oil leakage 21 Shock a...

Page 61: ... 26 Front and rear brake switches Check operation 27 Moving parts and cables Lubricate 28 Throttle grip Check operation Check throttle grip free play and adjust if necessary Lubricate cable and grip housing 29 Lights signals and switches Check operation Adjust headlight beam NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000 km 6000 mi 20000 km 12000 mi 30000 km 18...

Page 62: ...aging it The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas Hydraulic brake service Regularly check and if necessary correct the brake fluid level Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged B87 9 E0_1 book...

Page 63: ...e erosion and excessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specification Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads TIP If a torque wrench is not available when installing a spark plu...

Page 64: ...he crankcase TIP The engine oil should be between the minimum and maximum level marks 4 If the engine oil is below the mini mum level mark add sufficient oil of the recommended type to raise it to the correct level To change the engine oil with or without oil filter cartridge replace ment 1 Place the vehicle on a level sur face 2 Start the engine warm it up for several minutes and then turn it off...

Page 65: ...then tighten it to the specified torque with a torque wrench 8 Install the engine oil drain bolt and its new gasket and then tighten the bolt to the specified torque 9 Refill with the specified amount of the recommended engine oil and then install and tighten the oil filler cap 1 Oil filter wrench 2 Oil filter cartridge 2 1 1 O ring 1 Torque wrench Tightening torque Oil filter cartridge 17 Nm 1 7 ...

Page 66: ... if the oil level is correct immediately turn the engine off and have a Yamaha dealer check the vehicle 11 Turn the engine off wait a few min utes until the oil settles and then check the oil level and correct it if necessary EAU20071 Coolant The coolant level should be checked before each ride In addition the cool ant must be changed at the intervals specified in the periodic maintenance and lubr...

Page 67: ...em will not be protected against frost and corrosion If water has been added to the coolant have a Yamaha dealer check the anti freeze content of the coolant as soon as possible otherwise the effectiveness of the coolant will be reduced ECA10473 EAU57963 To change the coolant 1 Place the vehicle on a level sur face and let the engine cool if nec essary 2 Place a container under the engine to colle...

Page 68: ...ve the coolant drain bolt and its gasket to drain the coolant from the cooling system 9 After the coolant is completely drained thoroughly flush the cool ing system with clean tap water 10 Install the coolant drain bolt and its new gasket and then tighten the bolt to the specified torque 1 Radiator cap 2 Radiator cap retaining bolt 3 Radiator cap retainer 2 1 3 1 Bolt 2 Coolant reservoir cover 3 C...

Page 69: ...sary remove the coolant reservoir cap add coolant to the maximum level mark and then install the cap 17 Start the engine and then check the vehicle for coolant leakage If coolant is leaking have a Yamaha dealer check the cooling system EAU36765 Air filter element The air filter element must be replaced at the intervals specified in the periodic maintenance and lubrication chart Have a Yamaha deale...

Page 70: ...ottle grip free play and if necessary have a Yamaha dealer adjust it EAU21402 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart Engine idling speed 1100 1300 r min 1 Throttle...

Page 71: ...d with the total weight of rider passenger car go and accessories approved for this model WARNING EWA10512 Never overload your vehicle Opera tion of an overloaded vehicle could cause an accident Tire inspection The tires must be checked before each ride If the center tread depth reaches the specified limit if the tire has a nail or glass fragments in it or if the sidewall is cracked have a Yamaha ...

Page 72: ...ven if they have not been used or have only been used occasion ally Cracking of the tread and sidewall rubber sometimes accompanied by carcass deformation is an evidence of ageing Old and aged tires shall be checked by tire specialists to ascertain their suitability for further use WARNING EWA10482 The front and rear tires should be of the same make and de sign otherwise the handling characteristi...

Page 73: ...conditions EAU21963 Cast wheels To maximize the performance durabil ity and safe operation of your vehicle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends warpage or oth er damage before each ride If any damage is found have a Yamaha dealer replace the wheel Do not attempt even the smallest repair to the wheel A deformed or cracked wheel m...

Page 74: ...rectly have a Yamaha dealer check the internal clutch mechanism EAU37914 Checking the brake lever free play There should be no free play at the brake lever end If there is free play have a Yamaha dealer inspect the brake system WARNING EWA14212 A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there is air in the hydraulic system have a Yamaha ...

Page 75: ... a Yamaha dealer Turn the rear brake light switch adjust ing nut while holding the rear brake light switch in place To make the brake light come on earlier turn the adjusting nut in direction a To make the brake light come on later turn the adjusting nut in direction b For ABS models The brake light which is activated by the brake pedal and brake lever should come on just before braking takes ef f...

Page 76: ...ke disc have a Yamaha dealer replace the brake pads as a set EAU46292 Rear brake pads Each rear brake pad is provided with wear indicator grooves which allow you to check the brake pad wear with out having to disassemble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that a wear indicator groove almost appears have a Yamaha dealer replac...

Page 77: ...reful that water or dust does not enter the brake fluid reservoir when refilling Water will significantly lower the boil ing point of the fluid and may re sult in vapor lock and dirt may clog the ABS hydraulic unit valves NOTICE ECA17641 Brake fluid may damage painted sur faces or plastic parts Always clean up spilled fluid immediately As the brake pads wear it is normal for the brake fluid level ...

Page 78: ...check the drive chain slack 1 Place the motorcycle on the sides tand TIP When checking and adjusting the drive chain slack there should be no weight on the motorcycle 2 Shift the transmission into the neu tral position 3 Measure the drive chain slack as shown 4 If the drive chain slack is incorrect adjust it as follows NOTICE Im proper drive chain slack will overload the engine as well as other vi...

Page 79: ... then push the rear wheel for ward TIP Using the alignment marks and notch on each side of the swingarm make sure that both drive chain pullers are in the same position for proper wheel alignment 3 Tighten the axle nut then the lock nuts to their specified torques 4 Make sure that the drive chain pull ers are in the same position the drive chain slack is correct and the drive chain moves smoothly ...

Page 80: ...22 2 Wipe the drive chain dry 3 Thoroughly lubricate the drive chain with a special O ring chain lubricant NOTICE Do not use engine oil or any other lubri cants for the drive chain as they may contain substances that could damage the O rings ECA11112 EAU23098 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride a...

Page 81: ... is securely installed Even though the cover is installed correctly it does not completely protect the cable from water entry Therefore use care not to pour water directly onto the cover or cable when washing the vehicle If the cable or cover becomes dirty wipe clean with a moist cloth EAU44276 Checking and lubricating the brake and shift pedals The operation of the brake and shift pedals should b...

Page 82: ...f the sidestand should be checked before each ride and the sidestand pivot and metal to metal contact surfaces should be lubricated if necessary WARNING EWA10732 If the sidestand does not move up and down smoothly have a Yamaha dealer check or repair it Otherwise the sidestand could contact the ground and distract the operator re sulting in a possible loss of control Recommended lubricants Brake l...

Page 83: ...e condition Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so there is no danger of it falling over EWA10752 2 While applying the front brake push down hard on the handlebars several times to check if the front fork compresses...

Page 84: ...2 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings EAU50291 Battery The battery is located under the seat See page 3 25 This model is equipped with a VRLA Valve Regulated Lea...

Page 85: ...ories NOTICE ECA16522 To charge a VRLA Valve Regulated Lead Acid battery a special con stant voltage battery charger is re quired Using a conventional battery charger will damage the battery To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place NOTICE When removing the battery be sure the key is turne...

Page 86: ... 1 Remove the bolt and quick fasten ers TIP The quick fasteners are removed by pushing in the center pin and then pull ing the fastener out 2 Pull the right side panel off as shown MT09 1 Right side panel 2 Bolt 3 Quick fastener 1 3 2 1 Fuse box 1 1 Ignition fuse 2 Parking lighting fuse 3 Auxiliary fuse 4 Signaling system fuse 5 Headlight fuse 6 Spare fuse 1 1 2 6 3 4 5 B87 9 E0_1 book 31 ページ２０１５...

Page 87: ... The main fuse the fuel injection system fuse and fuse box 2 are located under the seat See page 3 25 MT09 1 Ignition fuse 2 ABS control unit fuse 3 Parking lighting fuse 4 Auxiliary fuse 5 Signaling system fuse 6 Headlight fuse 7 Spare fuse 1 2 3 7 4 5 6 1 Fuse box 2 2 Main fuse 3 Fuel injection system fuse 4 Fuel injection system spare fuse 2 3 4 1 1 Radiator fan motor fuse 2 Backup fuse for clo...

Page 88: ... in question to check if the device operates 4 If the fuse immediately blows again have a Yamaha dealer 1 Radiator fan motor fuse 2 Backup fuse for clock and immobilizer system 3 Electronic throttle valve fuse 4 ABS solenoid fuse 5 ABS motor fuse 6 Spare fuse 1 2 3 6 4 5 1 Starter relay cover 2 Fuel injection system fuse 3 Fuel injection system spare fuse 1 2 3 Specified fuses Main fuse 50 0 A Aux...

Page 89: ... it free from oil otherwise the transpar ency of the glass the luminosity of the bulb and the bulb life will be adversely affected Thor oughly clean off any dirt and fin gerprints on the headlight bulb using a cloth moistened with al cohol or thinner Headlight lens Do not affix any type of tinted film or stickers to the headlight lens Do not use a headlight bulb of a wattage higher than specified ...

Page 90: ...cou pler 5 Disconnect the headlight coupler and then remove the headlight unit from the vehicle 6 Remove the headlight bulb cover 7 Unhook the headlight bulb holder then remove the burnt out bulb 1 Bolt 2 Headlight unit side cover 1 Headlight unit cover 1 1 2 2 1 1 Grommet 1 Auxiliary light coupler 1 1 1 Headlight coupler 1 Headlight bulb cover 1 1 B87 9 E0_1 book 35 ページ２０１５年１２月１６日水曜日午前１０時２１分 ...

Page 91: ...ight unit cover 13 Install the grommets 14 Place the headlight unit side cov ers in their original position and then install the bolts 15 Have a Yamaha dealer adjust the headlight beam if necessary EAU58021 Replacing an auxiliary light bulb This model is equipped with two auxil iary lights If an auxiliary light bulb burns out replace it as follows 1 Remove the headlight unit side covers by removin...

Page 92: ...l the socket together with the bulb by turning it clockwise 6 Place the headlight unit side cov ers in their original position and then install the bolts EAU70540 Brake tail light This model is equipped with an LED type brake tail light If the brake tail light does not come on have a Yamaha dealer check it 1 Bolt 2 Headlight unit side cover 1 Auxiliary light bulb socket 1 1 2 2 1 1 Auxiliary light...

Page 93: ... by installing the screw NOTICE Do not over tighten the screw otherwise the lens may break ECA11192 EAU58010 Replacing the license plate light bulb 1 Remove the license plate light unit by removing the nuts and collars and then remove the license plate light bulb socket together with the bulb by pulling it out 2 Remove the burnt out bulb by pull ing it out 1 Turn signal light lens 2 Screw 1 2 1 Tu...

Page 94: ...other maintenance that requires the motorcycle to stand up right Check that the motorcycle is in a stable and level position before starting any maintenance EAU44792 Front wheel for non ABS models WARNING EWA14841 For the ABS model have a Yamaha dealer remove and install the wheel EAU56270 To remove the front wheel WARNING EWA10822 To avoid injury securely support the vehicle so there is no danger...

Page 95: ...pers by install ing the bolts TIP Make sure that there is enough space between the brake pads before install ing the brake calipers onto the brake discs 4 Lower the front wheel so that it is on the ground and then put the sidestand down 5 Tighten the wheel axle the front wheel axle pinch bolt and the brake caliper bolts to the specified torques 6 Push down hard on the handlebar several times to ch...

Page 96: ...loosen the locknut on each side of the swingarm 5 Turn the drive chain slack adjust ing bolts fully in direction a and push the wheel forward 6 Remove the drive chain from the rear sprocket TIP If the drive chain is difficult to re move remove the wheel axle first and then lift the wheel upward enough to remove the drive chain from the rear sprocket The drive chain cannot be disas sembled 7 While ...

Page 97: ...gh inspection before shipment from the factory trouble may occur dur ing operation Any problem in the fuel compression or ignition systems for example can cause poor starting and loss of power The following troubleshooting charts represent quick and easy procedures for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled ...

Page 98: ...tenance and adjustment 6 43 1 2 3 4 5 6 7 8 9 10 11 12 heaters or furnaces Gasoline or gasoline vapors can ignite or ex plode causing severe injury or property damage B87 9 E0_1 book 43 ページ２０１５年１２月１６日水曜日午前１０時２１分 ...

Page 99: ...he spark plugs Have a Yamaha dealer check the vehicle Operate the electric starter 4 Compression There is compression There is no compression The engine does not start Have a Yamaha dealer check the vehicle Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The engi...

Page 100: ...scape When the hissing sound has stopped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level i...

Page 101: ...r the muffler outlet with a plastic bag after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets sprock ets the drive chain and whe...

Page 102: ...onge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during winter are extremely corrosive in combination with water car...

Page 103: ...s but treat them with a suitable care product Avoid using abrasive polishing compounds as they will wear away the paint TIP Consult a Yamaha dealer for ad vice on what products to use Washing rainy weather or humid climates can cause the headlight lens to fog Turning the headlight on for a short period of time will help remove the moisture from the lens EAU26183 Storage Short term Always store you...

Page 104: ... while turning the engine over EWA10952 e Remove the spark plug caps from the spark plugs and then install the spark plugs and the spark plug caps 4 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand centerstand 5 Check and if necessary correct the tire air pressure and then lift the motorcycle so that both of its wheels are off the ground Alt...

Page 105: ...tan dard MA Engine oil quantity Oil change 2 40 L 2 54 US qt 2 11 Imp qt With oil filter removal 2 70 L 2 85 US qt 2 38 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator including all routes 1 93 L 2 04 US qt 1 70 Imp qt Air filter Air filter element Oil coated paper element Fuel Recommended fuel Premium unleaded gasoline Gasohol E10 acce...

Page 106: ...198 lb load maximum load Front 250 kPa 2 50 kgf cm2 36 psi Rear 290 kPa 2 90 kgf cm2 42 psi Front wheel Wheel type Cast wheel Rim size 17M C x MT3 50 Rear wheel Wheel type Cast wheel Rim size 17M C x MT5 50 Front brake Type Hydraulic dual disc brake Specified brake fluid DOT 4 Rear brake Type Hydraulic single disc brake Specified brake fluid DOT 4 Front suspension Type Telescopic fork Spring Coil ...

Page 107: ...erature warning light LED Engine trouble warning light LED ABS warning light LED MT09A Immobilizer system indicator light LED Traction control system indicator warning light LED MT09A Fuse s Main fuse 50 0 A Auxiliary fuse 2 0 A Headlight fuse 15 0 A Signaling system fuse 7 5 A Ignition fuse 15 0 A Parking lighting fuse 7 5 A Radiator fan motor fuse 15 0 A Fuel injection system fuse 10 0 A ABS con...

Page 108: ...DENTIFICATION NUM BER ENGINE SERIAL NUMBER MODEL LABEL INFORMATION EAU26401 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area EAU26442 Engine se...

Page 109: ...eat See page 3 25 Re cord the information on this label in the space provided This information will be needed when ordering spare parts from a Yamaha dealer EAU69910 Diagnostic connector MT09A The diagnostic connector is located as shown 1 Model label 1 1 Diagnostic connector 1 B87 9 E0_1 book 2 ページ２０１５年１２月１６日水曜日午前１０時２１分 ...

Page 110: ...r reducing 5 4 Fuel tank breather hose and overflow hose 3 24 Fuel tank cap 3 22 Fuses replacing 6 31 H Handlebar switches 3 16 Hazard switch 3 17 Headlight bulb replacing 6 34 High beam indicator light 3 4 Horn switch 3 17 I Identification numbers 9 1 Ignition circuit cut off system 3 30 Immobilizer system 3 1 Immobilizer system indicator light 3 6 Indicator lights and warning lights 3 4 L Licens...

Page 111: ... Troubleshooting 6 42 Troubleshooting charts 6 44 Turn signal indicator light 3 4 Turn signal light bulb replacing 6 38 Turn signal switch 3 17 V Valve clearance 6 15 Vehicle identification number 9 1 W Wheel bearings checking 6 29 Wheel front for non ABS models 6 39 Wheel rear for non ABS models 6 41 Wheels 6 18 B87 9 E0_1 book 2 ページ２０１５年１２月１６日水曜日午前１０時２１分 ...

Page 112: ...B87 9 E0_1 book 3 ページ２０１５年１２月１６日水曜日午前１０時２１分 ...

Page 113: ...B87 9 E0_1 immobi_Hyoshi indd 3 2015 12 11 11 45 27 ...

Page 114: ...Original instructions PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2015 11 0 8 1 E B87 9 E0_1 immobi_Hyoshi indd 4 2015 12 11 11 45 27 ...

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Yamaha MT09, Owner'S Manual

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