Yamaha MT03M Owner'S Manual Download

Page: 70 / 106

Perio

ic maintenance an

justment

7-23

EAU22762

Drive chain slack

The drive chain slack should be
checked before each ride and adjusted
if necessary.

EAU74253

To check the

rive chain slack

1. Place the motorcycle on the side-

stand.

TIP

When checking and adjusting the drive
chain slack, there should be no weight
on the motorcycle.

2. Shift the transmission into the

neutral position.

3. Measure the drive chain slack as

shown.

4. If the drive chain slack is incorrect,

adjust it as follows.

NOTICE:

Im-

proper

rive chain slack will

overloa

the en

ine as well as

other vital parts of the motorcy-
cle an

can lea

to chain slip-

e or

reaka

e. To prevent

this from occurrin

, keep the

rive chain slack within the

specifie

limits.

[ECA10572]

EAU62983

To a

just the

rive chain slack

Consult a Yamaha dealer before ad-
justing the drive chain slack.

1. Remove the drive chain puller cap,

and then loosen the axle nut and
the locknut on each side of the
swingarm.

2. To tighten the drive chain, turn the

drive chain slack adjusting nut on
each side of the swingarm in di-
rection (a). To loosen the drive
chain, turn the adjusting nut on
each side of the swingarm in di-
rection (b), and then push the rear
wheel forward.

1. Drive chain slack

Drive chain slack:

35.0–45.0 mm (1.38–1.77 in)

1. Locknut
2. Drive chain puller cap

1. Drive chain slack adjusting nut

(a)

(b)

UB5W10E0.book Page 23 Friday, March 27, 2020 12:34 PM

Summary of Contents for MT03M

Page 1: ...DIC183 MT03M OWNER S MANUAL B5W F8199 11 MOTORCYCLE English E Read this manual carefully before oper ating this vehicle MT 03 LIT 11626 34 59...

Page 2: ...r reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequently...

Page 3: ...tain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual Yamaha co...

Page 4: ...a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehi cle or other property A TIP pr...

Page 5: ...ystem 7 3 General maintenance and lubrication chart 7 4 Checking the spark plugs 7 7 Canister 7 8 Engine oil and oil filter cartridge 7 8 Why Yamalube 7 11 Coolant 7 12 Replacing the air filter elemen...

Page 6: ...1 Storage 8 4 Specifications 9 1 Consumer information 10 1 Identification numbers 10 1 Vehicle data recording 10 3 Reporting safety defects 10 4 Motorcycle noise regulation 10 5 Maintenance record 10...

Page 7: ...icle They contain important in formation for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label i...

Page 8: ...TP 2118K A1 2MS F1668 20 Cold tire normal pressure should be set as follows FRONT 200kPa 2 00 kgf cm2 29 psi REAR 250kPa 2 50 kgf cm2 36 psi Up to 90kg 198lbs load FRONT 200kPa 2 00 kgf cm2 29 psi REA...

Page 9: ...you Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possib...

Page 10: ...tain control of the motorcycle The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a pa...

Page 11: ...on of the motorcycle is changed To avoid the possibility of an accident use extreme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added c...

Page 12: ...vehicle that change any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in t...

Page 13: ...ansporting the Motorcycle Be sure to observe following instruc tions before transporting the motorcy cle in another vehicle z Remove all loose items from the motorcycle z Check that the fuel cock if e...

Page 14: ...ol kit page 7 2 4 Passenger seat lock page 4 18 5 Storage compartment page 4 20 6 Shock absorber assembly spring preload adjusting ring page 4 21 7 Shift pedal page 4 12 8 Engine oil drain bolt page 7...

Page 15: ...7 29 3 Fuel tank cap page 4 15 4 Auxiliary light 5 Headlight page 7 33 6 Engine oil filler cap page 7 8 7 Engine oil level check window page 7 8 8 Brake pedal page 4 13 9 Rear brake light switch page...

Page 16: ...12 2 Left handlebar switches page 4 10 3 Multi function meter unit page 4 4 4 Main switch steering lock page 4 1 5 Front brake fluid reservoir page 7 21 6 Right handlebar switches page 4 10 7 Throttle...

Page 17: ...gine is started EAU10662 OFF All electrical systems are off The key can be removed WARNING EWA10062 Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will...

Page 18: ...position EAU11081 High beam indicator light This indicator light comes on when the high beam of the headlight is switched on EAU85091 Oil pressure warning light This warning light comes on when the e...

Page 19: ...ouble warning light will come on while the start switch is pushed but this does not indi cate a malfunction EAU69895 ABS warning light This warning light comes on when the vehicle is first turned on a...

Page 20: ...dometer The speedometer shows the vehicle s traveling speed EAU87170 Tachometer The tachometer allows the rider to monitor the engine speed and keep it within the ideal power range NOTICE ECA10032 Do...

Page 21: ...ELECT button and the minute digits start flashing 4 Use the RESET button to set the minutes 5 Push the SELECT button to con firm the settings EAU87350 Coolant temperature meter This meter shows the te...

Page 22: ...tance traveled by the vehicle TIP The odometer will lock at 999999 and cannot be reset EAU88050 Tripmeters The tripmeters show the distance trav eled since they were last reset To reset a tripmeter ch...

Page 23: ...indicator must be reset Otherwise the oil change indicator will not come on at the correct time EAU87771 Instantaneous fuel consumption display This display shows the fuel consump tion under the curre...

Page 24: ...traveled some distance EAU87960 Shift indicator light control mode This mode cycles through 4 control functions in the order listed below z Shift indicator light on flash off z Shift indicator light o...

Page 25: ...be set be tween 7000 r min and 13500 r min From 7000 r min to 12000 r min the in dicator light can be set in increments of 500 r min From 12000 r min to 13500 r min the indicator light can be set in...

Page 26: ...ight EAU12362 Pass switch PASS Press this switch to flash the headlight TIP When the dimmer switch is set to the passing switch has no ef fect EAU12402 Dimmer switch Set this switch to for the high be...

Page 27: ...gency such as when the vehicle overturns or when the throttle cable is stuck EAU88272 Hazard switch OFF Use this switch to turn on the hazard lights simultaneous flashing of all turn signal lights The...

Page 28: ...power to the rear wheel TIP The lever should be pulled rapidly and released slowly for smooth shifting See page 6 3 EAU12876 Shift pedal The shift pedal is located on the left side of the motorcycle T...

Page 29: ...of the handlebar To apply the front brake pull the lever toward the throttle grip EAU12944 Brake pedal The brake pedal is located on the right side of the motorcycle To apply the rear brake press dow...

Page 30: ...ich will revert the system to conven tional braking if a malfunction occurs TIP z The ABS performs a self diagno sis test each time the vehicle first starts off after the key is turned to ON and the v...

Page 31: ...is sufficient gasoline in the tank WARNING EWA10882 Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce the risk of injury when refueling follow these ins...

Page 32: ...ernal engine parts such as the valves and piston rings as well as to the exhaust system Your Yamaha engine has been de signed to use regular unleaded gaso line with a pump octane number R M 2 of 86 or...

Page 33: ...The exhaust system contains catalytic converter s to reduce harmful exhaust emissions WARNING EWA10863 The exhaust system is hot after op eration To prevent a fire hazard or burns z Do not park the ve...

Page 34: ...ar of the seat down to lock it in place 2 Remove the key Rider seat To remove the rider seat 1 Remove the passenger seat 2 Remove the center cover by re moving the screws 3 Remove the rider seat by re...

Page 35: ...bottom of the passenger seat To secure a helmet to a helmet hold er 1 Remove the passenger seat See page 4 18 2 Attach a helmet to a helmet hold er and then securely install the passenger seat WARNING...

Page 36: ...is located under the passenger seat See page 4 18 When storing documents or other items in the storage compartment be sure to wrap them in a plastic bag so that they will not get wet When wash ing the...

Page 37: ...crease the spring preload z Align the appropriate notch in the adjusting ring with the position in dicator on the shock absorber z Use the special wrench and the extension bar included in the tool kit...

Page 38: ...an explanation of the ignition circuit cut off system WARNING EWA10242 The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up other...

Page 39: ...nd the sidestand is up Also it will stop the running engine should the sidestand be lowered while the trans mission is in gear Periodically check the system via the following procedure TIP z This chec...

Page 40: ...as stalled 10 Move the sidestand up 11 Pull the clutch lever 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden The neutral switch may not be working The moto...

Page 41: ...age and check hose con nections 4 15 4 17 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 7 8 Coolant Check coolant level in rese...

Page 42: ...t if necessary 7 16 7 18 Brake and shift pedals Make sure that operation is smooth Lubricate pedal pivoting points if necessary 7 26 Brake and clutch le vers Make sure that operation is smooth Lubrica...

Page 43: ...600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result i...

Page 44: ...g light remains on z The oil pressure warning light should come on and stay on until the engine is started z The ABS warning light should come on and stay on until the ve hicle reaches a speed of 10 k...

Page 45: ...gears lets you control the amount of engine power available for starting off accelerating climbing hills etc The gear positions are shown in the il lustration TIP To shift the transmission into the n...

Page 46: ...ower gear 3 When the motorcycle reaches 25 km h 16 mph the engine is about to stall or runs roughly pull the clutch lever in use the brakes to slow the motorcycle and continue to downshift as necessar...

Page 47: ...exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned z Do not park on a slope or on soft ground otherwise the vehicle may overtu...

Page 48: ...tain the vehi cle or performing maintenance ac tivities incorrectly may increase your risk of injury or death during service or while using the vehicle If you are not familiar with vehicle ser vice ha...

Page 49: ...ir establishment or individual that is certified if applicable Yamaha dealers are trained and equipped to perform these particular services EAU85230 Tool kit The tool kit is in the location shown The...

Page 50: ...Replace at 7000 mi 11000 km or 12 months and thereafter ev ery 6000 mi 10000 km or 12 months Re pla ce Re pla ce 3 Valve clearance Check and adjust valve clear ance when engine is cold Every 26600 mi...

Page 51: ...rake Check operation fluid level and for fluid leakage Replace brake pads if neces sary 7 Brake hose Check for cracks or damage Check for correct routing and clamping Replace Every 4 years 8 Brake flu...

Page 52: ...sed grease lightly 18 Clutch lever pivot shaft Apply lithium soap based grease lightly 19 Shift pedal pivot shaft Apply lithium soap based grease lightly 20 Sidestand pivot Check operation Apply lithi...

Page 53: ...hange the brake fluid Replace the brake hoses every four years or sooner if cracked or damaged 26 Cooling system Check hoses for cracks or damage Replace if necessary Change coolant 27 Front and rear...

Page 54: ...gine could be operating improperly Do not at tempt to diagnose such problems yourself Instead have a Yamaha deal er check the vehicle If a spark plug shows signs of elec trode erosion and excessive ca...

Page 55: ...oil filter car tridge replaced at the intervals speci fied in the periodic maintenance and lubrication chart To check the engine oil level 1 Place the vehicle on a level sur face and hold it in an upr...

Page 56: ...t the used oil 4 Remove the cowling by removing the bolts 5 Remove the engine oil filler cap the engine oil drain bolt and its gasket to drain the oil from the crankcase TIP Skip steps 6 8 if the oil...

Page 57: ...illed oil on any parts after the engine and exhaust sys tem have cooled down NOTICE ECA11621 z In order to prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemi...

Page 58: ...ntil the oil settles and then check the oil level and cor rect it if necessary EAU85450 Why Yamalube YAMALUBE oil is a Genuine YAMAHA Part born of the engineers passion and belief that engine oil is a...

Page 59: ...e minimum level mark remove the coolant reservoir cover by remov ing the bolts remove the coolant reservoir cap and then add cool ant to the maximum level mark WARNING Remove only the coolant reservoi...

Page 60: ...ed at the intervals specified in the periodic maintenance and lubrication chart Replace the air filter element more frequently if you are riding in un usually wet or dusty areas In addition the air fi...

Page 61: ...s may become excessively worn ECA10482 7 Install the air filter case cover by installing the screws and then place the rubber covers in their original positions 8 Place the left side panel in the ori...

Page 62: ...arance changes with use they must be checked and adjusted at the intervals specified in the periodic maintenance chart Unadjusted valves can result in improper air fuel mixture engine noise and eventu...

Page 63: ...usted in accordance with the riding speed and with the total weight of rider passenger car go and accessories approved for this model WARNING EWA10512 Never overload your vehicle Opera tion of an over...

Page 64: ...only been used occasion ally Cracking of the tread and sidewall rubber sometimes accompanied by carcass deformation is an evidence of ageing Old and aged tires shall be checked by tire specialists to...

Page 65: ...ics and a short ened tire life EAU33893 Adjusting the clutch lever free play Measure the clutch lever free play as shown Periodically check the clutch lever free play and if necessary adjust it as fol...

Page 66: ...ere is free play have a Yamaha dealer inspect the brake system WARNING EWA14212 A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there is air in...

Page 67: ...front and rear brake pads must be checked for wear at the intervals spec ified in the periodic maintenance and lubrication chart EAU22433 Front brake pads Each front brake pad is provided with wear i...

Page 68: ...a set EAU22583 Checking the brake fluid level Before riding check that the brake fluid is above the minimum level mark Check the brake fluid level with the res ervoir in an upright position Replenish...

Page 69: ...sealed container z Use only the specified brake flu id otherwise the rubber seals may deteriorate causing leak age z Refill with the same type of brake fluid Adding a brake fluid other than DOT 4 may...

Page 70: ...can lead to chain slip page or breakage To prevent this from occurring keep the drive chain slack within the specified limits ECA10572 EAU62983 To adjust the drive chain slack Consult a Yamaha dealer...

Page 71: ...t especially when riding in dusty or wet areas Service the drive chain as follows NOTICE ECA10584 The drive chain must be lubricated after washing the motorcycle riding in the rain or riding in wet ar...

Page 72: ...outer housing of cables may result in internal rusting and cause inter ference with cable movement Re place damaged cables as soon as possible to prevent unsafe condi tions EWA10712 EAU49921 Checking...

Page 73: ...Brake pedal Shift pedal EAU23144 Checking and lubricating the brake and clutch levers The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu...

Page 74: ...and down smoothly have a Yamaha dealer check or repair it Otherwise the sidestand could contact the ground and distract the operator re sulting in a possible loss of control EAUM1653 Lubricating the...

Page 75: ...times to check if the front fork compresses and re bounds smoothly NOTICE ECA10591 If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU23285...

Page 76: ...istilled water However the battery lead connections need to be checked and tightened if necessary WARNING EWA10761 z Electrolyte is poisonous and dangerous since it contains sul furic acid which cause...

Page 77: ...g a conventional battery charger will damage the battery To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool d...

Page 78: ...over to its orig inal position 5 Place the tray in its original posi tion and then install the quick fas teners 6 Install the passenger seat Fuse box 1 is located behind the center cover See page 4 18...

Page 79: ...stem and possibly a fire EWA15132 3 Turn the main switch on and turn on the electrical circuit in question to check if the device operates 4 If the fuse immediately blows again have a Yamaha dealer ch...

Page 80: ...of tinted film or stickers to the headlight lens EAU62670 Replacing the license plate light bulb 1 Remove the mudguard by remov ing the quick fasteners 2 Remove the rear fender lower panel by removin...

Page 81: ...EAU67131 Supporting the motorcycle Since this model is not equipped with a centerstand use maintenance stands when removing the front or rear wheel or when performing other maintenance that requires t...

Page 82: ...uire any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imit...

Page 83: ...connections and charge the battery if necessary 2 Battery The battery is good The engine does not start Check the ignition 3 Ignition Wet Dry There is compression There is no compression The engine d...

Page 84: ...s stopped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the r...

Page 85: ...the vehicle more frequently Be sure to wash the vehicle after riding in the rain or near the sea because salt is corro sive to metals TIP z The roads of heavy snowfall areas may be sprayed with salt...

Page 86: ...s Follow product instructions ECA26290 Washing 1 Rinse off any degreaser and spray down the vehicle with a garden hose Use only enough pressure to do the job Avoid spraying wa ter directly into the mu...

Page 87: ...minor paint damage caused by stones etc 7 Wax all painted surfaces using a non abrasive wax or use a detail spray for motorcycles YAMALUBE Spray Polish In stant Detailer 8 When finished cleaning start...

Page 88: ...n the fuel cock lever to the off position 5 For vehicles with a carburetor To prevent fuel deposits from build ing up drain the fuel in the carbu retor float chamber into a clean container Retighten t...

Page 89: ...oisture from entering it 10 Remove the battery and fully charge it or attach a maintenance charger to keep the battery opti mally charged NOTICE Confirm that the battery and its charger are compatible...

Page 90: ...oil grade API service SG type or higher JASO standard MA Engine oil quantity Oil change 1 80 L 1 90 US qt 1 58 Imp qt With oil filter removal 2 10 L 2 22 US qt 1 85 Imp qt Coolant quantity Coolant re...

Page 91: ...go and accessories Front brake Type Hydraulic single disc brake Rear brake Type Hydraulic single disc brake Front suspension Type Telescopic fork Rear suspension Type Swingarm Electrical system System...

Page 92: ...E IDENTIFICATION NUMBER ENGINE SERIAL NUMBER MODEL LABEL INFORMATION KEY IDENTIFICATION NUMBER EAU62971 Vehicle identification number The vehicle identification number is stamped into the frame under...

Page 93: ...is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU48271 Vehicle Emission Control Informa tion label The Vehicle Emission Control...

Page 94: ...nor owner UB5W10E0 book Page 3 Friday March 27 2020 12 34 PM This data will be uploaded only when a special Yamaha diagnostic tool is at tached to the vehicle such as when maintenance checks or servic...

Page 95: ...finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor...

Page 96: ...le for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or el ement of design has been removed o...

Page 97: ...required It is not acceptable proof of mainte nance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 4000 mi 6000 km or 6 months 70...

Page 98: ...urchaser to any subsequent purchaser it is imperative that the machine be inspected and registered for warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect...

Page 99: ...upon your request at any later date 3 Each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work Q Is the warranty transferable to second owners A Yes The remain...

Page 100: ...limitations Coverage isn t limited to moving parts or the drivetrain like many other plans And Y E S covers manufacturing defects just like the warranty See the sample contract at your Yamaha dealer...

Page 101: ...d protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your VIN number and we ll be happy to help you get the Y E S co...

Page 102: ...17 Fuses replacing 7 31 H Handlebar switches 4 10 Hazard switch 4 11 Helmet holders 4 19 High beam indicator light 4 2 Horn switch 4 11 I Identification numbers 10 1 Ignition circuit cut off system 4...

Page 103: ...16 Tool kit 7 2 Transmission gear display 4 5 Troubleshooting 7 35 Troubleshooting chart 7 36 Turn signal indicator lights 4 2 Turn signal switch 4 11 V Valve clearance 7 15 Vehicle Emission Control I...

Page 104: ...UB5W10E0 book Page 3 Friday March 27 2020 12 34 PM...

Page 105: ...right right out of the box Yamalube Take care of your Yamaha with legendary Yamalube oils lubricants and care products They re formulated and approved by the toughest judges we know the Yamaha engine...

Page 106: ...DIC183 PRINTED IN INDONESIA 2020 10...

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