Yamaha MT01X Owner'S Manual Download Page 6

Page: 6 / 92

TABLE OF CONTENTS

..................1-1

Location of important labels ............1-5

..................................2-1

Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3

INSTRUMENT AND CONTROL
FUNCTIONS

.......................................3-1

assembly ...................................3-16

Luggage strap holders ..................3-19
EXUP system ...............................3-19
Sidestand ......................................3-19
Ignition circuit cut-off system ........3-20

PRE-OPERATION CHECKS

............. 4-1

Pre-operation check list .................. 4-2

OPERATION AND IMPORTANT
RIDING POINTS

................................. 5-1

Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Tips for reducing fuel

consumption ............................... 5-3

Engine break-in .............................. 5-3
Parking ........................................... 5-4

PERIODIC MAINTENANCE AND
MINOR REPAIR

................................. 6-1

Owner’s tool kit ............................... 6-1
Periodic maintenance and

lubrication chart .......................... 6-2

Removing and installing the

cowling ........................................ 6-6

Checking the spark plugs  ............... 6-7
Engine oil and oil filter cartridge  ..... 6-8
Air filter element  ........................... 6-12
Checking the throttle cable free

play ........................................... 6-12

Valve clearance ............................ 6-12
Tires ............................................. 6-13
Cast wheels .................................. 6-15
Clutch lever .................................. 6-15
Adjusting the rear brake light

switch ........................................ 6-16

Checking the front and rear

brake pads ................................ 6-16

Checking the brake fluid level ...... 6-17
Changing the brake and clutch

fluids ......................................... 6-18

Drive chain slack .......................... 6-18
Cleaning and lubricating the

drive chain ................................ 6-19

Checking and lubricating the

cables ....................................... 6-20

Checking and lubricating the

throttle grip and cable ............... 6-20

Checking and lubricating the

brake and shift pedals .............. 6-21

Checking and lubricating the

brake and clutch levers ............ 6-21

Checking and lubricating the

sidestand .................................. 6-22

Checking the front fork ................. 6-22
Checking the steering  .................. 6-23
Checking the wheel bearings ....... 6-24
Battery ......................................... 6-24
Replacing the fuses  ..................... 6-25
Replacing a headlight bulb  .......... 6-27
Tail/brake light  ............................. 6-29
Replacing a turn signal light

bulb ........................................... 6-30

Replacing the license plate light

bulb ........................................... 6-30

Replacing an auxiliary light

bulb ........................................... 6-31

U5YU23E0.book Page 1 Friday, November 23, 2007 8:49 AM

Summary of Contents for MT01X

Page 1: ...5YU 28199 23 MT01X OWNER S MANUAL...

Page 2: ...U5YU23E0 book Page 2 Friday November 23 2007 8 49 AM...

Page 3: ...enjoy all advantages of your MT01X The owner s manual does not only instruct you in how to operate inspect and maintain your motorcycle but also in how to safeguard yourself and oth ers from trouble...

Page 4: ...f you have any questions concerning this manual please consult your Yamaha dealer WARNING EWA10030 PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE Product and specifi...

Page 5: ...2007 by Yamaha Motor Co Ltd 1st edition November 2007 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in J...

Page 6: ...lubrication chart 6 2 Removing and installing the cowling 6 6 Checking the spark plugs 6 7 Engine oil and oil filter cartridge 6 8 Air filter element 6 12 Checking the throttle cable free play 6 12 V...

Page 7: ...oubleshooting chart 6 34 MOTORCYCLE CARE AND STORAGE 7 1 Matte color caution 7 1 Care 7 1 Storage 7 4 SPECIFICATIONS 8 1 CONSUMER INFORMATION 9 1 Identification numbers 9 1 Motorcycle noise regulation...

Page 8: ...s have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a brig...

Page 9: ...ld or goggles Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing...

Page 10: ...se extreme caution when selecting and installing any ac cessories Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or...

Page 11: ...quate ventilation Always turn the engine off before leaving the motorcycle unattended and remove the key from the main switch When parking the motor cycle note the following The engine and exhaust sys...

Page 12: ...SAFETY INFORMATION 1 5 1 EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle U5YU23E0 book Page 5 Friday November 23 2007 8 49 AM...

Page 13: ...manual Prima di usare il veicolo leggete il manuale di istruzioni Lire le manuel du propri taire avant d utiliser ce v hicule Lesen Sie die Bedienungsanleitung bevor Sie dieses Fahrzeug fahren Antes d...

Page 14: ...absorber assembly compression damping force adjusting screw page 3 16 6 Shift pedal page 3 11 7 Shock absorber assembly spring preload adjusting nut page 3 16 8 Shock absorber assembly rebound damping...

Page 15: ...eservoir page 6 17 4 Owner s tool kit page 6 1 5 Luggage strap holder page 3 19 6 Main fuse page 6 25 7 Fuse box page 6 25 8 Fuel injection system fuse page 6 25 9 Battery page 6 24 10 Headlight page...

Page 16: ...ft handlebar switches page 3 9 3 Main switch steering lock page 3 2 4 Multi function display page 3 5 5 Front brake fluid reservoir page 6 17 6 Right handlebar switches page 3 9 7 Throttle grip page 6...

Page 17: ...DEALER IMMEDIATELY IF IT IS LOST If the code re reg istering key is lost registering new codes in the standard keys is impossible The standard keys can still be used to start the vehicle however if c...

Page 18: ...its are supplied with power the meter lighting taillight li cense plate light and auxiliary lights come on and the engine can be start ed The key cannot be removed NOTE The headlight comes on automati...

Page 19: ...g otherwise the electrical systems will be switched off which may result in loss of control or an accident Make sure that the vehicle is stopped be fore turning the key to OFF or LOCK EAU10941 Parking...

Page 20: ...wing cycle will be repeated until the malfunction is corrected The fuel level warning light will flash eight times and then go off for 3 0 seconds If this occurs have a Yamaha dealer check the vehicle...

Page 21: ...to the multi function meter unit The multi function display is equipped with the following a speedometer which shows the riding speed a tachometer which shows engine speed an odometer which shows the...

Page 22: ...3 Push the SELECT button and the minute digits will start flashing 4 Push the RESET button to set the minutes 5 Push the SELECT button and then release it to start the clock Odometer and tripmeter mo...

Page 23: ...terference If this error code appears try the following 1 Use the code re registering key to start the engine NOTE Make sure there are no other immobi lizer keys close to the main switch and do not ke...

Page 24: ...t the LCD Item number 2 is displayed Adjust the LCD brightness level by pushing the RESET button 6 Push the SELECT button to se lect the tachometer needle Item number 3 is displayed Adjust the tachome...

Page 25: ...s this switch to sound the horn EAU12660 Engine stop switch Set this switch to before starting the engine Set this switch to to stop the engine in case of an emergen cy such as when the vehicle overtu...

Page 26: ...lever toward the handle bar grip To engage the clutch release the lever The lever should be pulled rapidly and released slowly for smooth clutch operation The clutch lever is equipped with a clutch l...

Page 27: ...the lever toward the handle bar grip The brake lever is equipped with a brake lever position adjusting knob To adjust the distance between the brake lever and the handlebar grip turn the adjusting kno...

Page 28: ...ank cap can be opened To close the fuel tank cap 1 Push the fuel tank cap into position with the key inserted in the lock 2 Turn the key counterclockwise to the original position remove it and then cl...

Page 29: ...TION ECA11400 Use only unleaded gasoline The use of leaded gasoline will cause severe damage to internal engine parts such as the valves and piston rings as well as to the exhaust system Your Yamaha e...

Page 30: ...soline will cause unrepairable damage to the catalytic converter Never park the vehicle near pos sible fire hazards such as grass or other materials that easily burn Do not allow the engine to idle to...

Page 31: ...lign the appropriate groove on the ad justing mechanism with the top of the front fork collar Rebound damping force To increase the rebound damping force and thereby harden the rebound damp ing turn t...

Page 32: ...To obtain a precise adjustment it would be advisable to check the num ber of clicks of each damping force ad justing mechanism and to modify the specifications as necessary EAU36752 Adjusting the sho...

Page 33: ...ad 3 Tighten the locknut to the specified torque CAUTION ECA10120 Always tighten the locknut against the adjusting nut and then tighten the locknut to the specified torque Rebound damping force To inc...

Page 34: ...read and understand the following information before handling the shock absorber The manufacturer cannot be held re sponsible for property damage or personal injury that may result from improper hand...

Page 35: ...engine If the EXUP system cannot be heard when the main switch is turned on have a Yamaha deal er check it EAU15301 Sidestand The sidestand is located on the left side of the frame Raise the sidestan...

Page 36: ...gear and the side stand is up but the clutch lever is not pulled It prevents starting when the trans mission is in gear and the clutch le ver is pulled but the sidestand is still down It cuts the run...

Page 37: ...nd down Does the engine stall After the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can b...

Page 38: ...ences Therefore it is very important in addition to a thorough visual inspec tion to check the following points before each ride NOTE Pre operation checks should be made each time the vehicle is used...

Page 39: ...lic system for leakage 6 16 6 17 Rear brake Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check brake pads for wear Replace if necessary Check fluid level in reservoir If...

Page 40: ...ke and clutch levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 6 21 Sidestand Make sure that operation is smooth Lubricate pivot if necessary 6 22 Chassis fastene...

Page 41: ...case of a turnover To start the engine after a turnover be sure to turn the main switch to OFF and then to ON Fail ing to do so will prevent the engine from starting even though the engine will crank...

Page 42: ...switch wait a few seconds and then try again Each starting attempt should be as short as possible to pre serve the battery Do not crank the en gine more than 10 seconds on any one attempt CAUTION ECA...

Page 43: ...the engine while shifting down and avoid high engine speeds with no load on the engine Turn the engine off instead of let ting it idle for an extended length of time e g in traffic jams at traffic li...

Page 44: ...the vehi cle NOTE During and after the engine break in period the exhaust heat may cause discoloration of the exhaust pipe but this is normal EAU17212 Parking When parking stop the engine and then re...

Page 45: ...ot familiar with mainte nance work have a Yamaha dealer do it for you EAU36710 Owner s tool kit The owner s tool kit is located on the bottom of the seat See page 3 14 The service information included...

Page 46: ...M CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000 km 6000 mi 20000 km 12000 mi 30000 km 18000 mi 40000 km 24000 mi 1 Fuel line Check fuel hoses for cracks or damage 2 Spark...

Page 47: ...O ring chain lubricant thoroughly Every 1000 km 600 mi and after washing the motorcycle or riding in the rain 14 Steering bearings Check bearing play and steering for roughness Lubricate with lithium...

Page 48: ...ab sorber for oil leakage 24 Rear suspension re lay arm and con necting arm pivoting points Check operation 25 Fuel injection sys tem Adjust synchronization 26 Engine oil Change Check oil level and v...

Page 49: ...ke master cylinders and calipers as well as clutch master and release cylinders and change the brake and clutch fluids Replace the brake and clutch hoses every four years and if cracked or damaged 30...

Page 50: ...time the cowling needs to be removed and in stalled EAU36831 Cowling To remove the cowling Remove the bolts and then pull the cowling off as shown To install the cowling Place the cowling in the origi...

Page 51: ...be operating im properly Do not attempt to diagnose such problems yourself Instead have a Yamaha dealer check the vehicle If a spark plug shows signs of electrode erosion and excessive carbon or other...

Page 52: ...m perature for an accurate oil level read ing the engine must have first completely cooled down and then warmed up again for several minutes to normal operating temperature 3 Wait a few minutes until...

Page 53: ...oil pan under the oil tank to collect the used oil 5 Remove the engine oil filler cap and drain bolt to drain the oil from the oil tank 6 Place an oil pan under the engine to collect the used oil 7 R...

Page 54: ...n tighten it to the specified torque with a torque wrench 12 Install the rectifier regulator by in stalling the bolts and then tighten them to the specified torque 13 Install the engine oil drain bolt...

Page 55: ...fication of CD or oils of a high er quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign mate rial enters the oil tank 17 Install the eng...

Page 56: ...uld mea sure 3 0 5 0 mm 0 12 0 20 in at the throttle grip Periodically check the throttle cable free play and if neces sary have a Yamaha dealer adjust it EAU21401 Valve clearance The valve clearance...

Page 57: ...ft Securely pack your heavi est items close to the center of the vehicle and distribute the weight evenly from side to side Properly adjust the suspension for your load and check the condition and pre...

Page 58: ...cal regulations Tire information This motorcycle is equipped with cast wheels and tubeless tires with valves WARNING EWA10480 The front and rear tires should be of the same make and de sign otherwise...

Page 59: ...s or warpage be fore each ride If any damage is found have a Yamaha dealer re place the wheel Do not attempt even the smallest repair to the wheel A deformed or cracked wheel must be replaced The whee...

Page 60: ...ke calipers are equipped with two sets of brake pads Each front brake pad is provided with one or two wear indicator grooves which allow you to check the brake pad wear without having to disassemble t...

Page 61: ...fluid reservoir is level Use only the recommended quality brake fluid otherwise the rubber seals may deteriorate causing leakage and poor braking perfor mance Refill with the same type of brake fluid...

Page 62: ...The drive chain slack should be checked before each ride and adjusted if necessary EAU22773 To check the drive chain slack 1 Place the motorcycle on the side stand NOTE When checking and adjusting th...

Page 63: ...cified torques EAU23022 Cleaning and lubricating the drive chain The drive chain must be cleaned and lubricated at the intervals specified in the periodic maintenance and lubrica tion chart otherwise...

Page 64: ...cable is damaged or does not move smoothly have a Yamaha dealer check or replace it WARNING EWA10720 Damage to the outer sheath may in terfere with proper cable operation and will cause the inner cab...

Page 65: ...e and the pedal pivots should be lu bricated if necessary EAU43600 Checking and lubricating the brake and clutch levers Brake lever Clutch lever The operation of the brake and clutch levers should be...

Page 66: ...ed as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition WARNING EWA10750 Securely support the vehicle so that there is no danger of it fallin...

Page 67: ...ust be checked as fol lows at the intervals specified in the pe riodic maintenance and lubrication chart 1 Place a stand under the engine to raise the front wheel off the ground WARNING EWA10750 Secur...

Page 68: ...to discharge more quickly if the vehicle is equipped with optional electrical accessories WARNING EWA10760 Electrolyte is poisonous and dangerous since it contains sul furic acid which causes severe b...

Page 69: ...nstallation make sure that the battery leads are properly con nected to the battery terminals CAUTION ECA10630 Always keep the battery charged Storing a discharged battery can cause permanent battery...

Page 70: ...on the electrical circuit in question to check if the device operates 4 If the fuse immediately blows again have a Yamaha dealer check the electrical system 1 Fuse box 2 Headlight fuse 3 Signaling sy...

Page 71: ...ing it coun terclockwise b Disconnect the headlight cou pler and then unhook the headlight bulb holder c Remove the defective bulb WARNING EWA10790 Headlight bulbs get very hot There fore keep flammab...

Page 72: ...ht lens Do not use a headlight bulb of a wattage higher than specified e Connect the coupler and then install the headlight bulb holder cover by turning it clockwise To replace the low beam headlight...

Page 73: ...or thinner Headlight lens Do not affix any type of tinted film or stickers to the headlight lens Do not use a headlight bulb of a wattage higher than specified c Connect the headlight coupler 2 Instal...

Page 74: ...N ECA11190 Do not overtighten the screw other wise the lens may break EAU36810 Replacing the license plate light bulb 1 Remove the license plate light cov er by removing the screws 2 Remove the licens...

Page 75: ...ace it as follows 1 Remove the headlight unit by re moving the bolts on each side NOTE Skip steps 2 and 7 if the auxiliary light bulb A is being replaced 2 To replace auxiliary light bulb B or C remov...

Page 76: ...ance requiring the motorcycle to stand up right Check that the motorcycle is in a stable and level position before starting any maintenance A strong wooden box can be placed under the engine for added...

Page 77: ...use poor starting and loss of power The following troubleshooting chart represents a quick and easy procedure for checking these vital systems your self However should your motorcycle require any repa...

Page 78: ...Check the ignition Have a Yamaha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plug...

Page 79: ...leaning 1 Cover the muffler outlets with a plastic bag after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug...

Page 80: ...l use Remove dirt with warm water a mild detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects...

Page 81: ...s recom mended to apply a corrosion pro tection spray on all metal including chrome and nickel plat ed surfaces 5 Use spray oil as a universal clean er to remove any remaining dirt 6 Touch up minor pa...

Page 82: ...e electrodes are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder walls with oil e Remove the spark plug caps f...

Page 83: ...artridge replacement 4 10 L 4 33 US qt 3 61 Imp qt Air filter Air filter element Oil coated paper element Fuel Recommended fuel Unleaded gasoline only Fuel tank capacity 15 0 L 3 96 US gal 3 30 Imp ga...

Page 84: ...wheel Wheel type Cast wheel Rim size 17M C x MT6 00 Front brake Type Dual disc brake Operation Right hand operation Recommended fluid DOT 4 Rear brake Type Single disc brake Operation Right foot opera...

Page 85: ...ight LED Engine trouble warning light LED Immobilizer system indicator light LED Fuses Main fuse 50 0 A Headlight fuse 15 0 A Signaling system fuse 10 0 A Ignition fuse 25 0 A Parking lighting fuse 10...

Page 86: ...ification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification number The vehicle identification...

Page 87: ...PROHIBITED Owners are warned that the law may prohibit a The removal or rendering inopera tive by any person other than for purposes of maintenance repair or replacement of any device or element of de...

Page 88: ...system 3 20 Immobilizer system 3 1 Immobilizer system indicator light 3 4 Indicator and warning lights 3 4 K Key identification number 9 1 L Labels location of 1 5 License plate light bulb replacing...

Page 89: ...INDEX Vehicle identification number 9 1 W Wheel bearings checking 6 24 Wheels 6 15 U5YU23E0 book Page 2 Friday November 23 2007 8 49 AM...

Page 90: ...A5 yoko_Blank fm Page 1 Tuesday April 8 2003 11 43 AM...

Page 91: ...A5 yoko_Blank fm Page 1 Tuesday April 8 2003 11 43 AM...

Page 92: ...PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD PRINTED IN JAPAN 2007 12 0 3 1 CR E...

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