Yamaha GT 125 2017 Page 58 Owner'S Manual Download | Manualshive

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background image

Perio

d

ic maintenance an

d

a

d

justment

7-19

7

EAU21963

Cast wheels

To maximize the performance, durabil-
ity, and safe operation of your vehicle,
note the following points regarding the
specified wheels.



The wheel rims should be
checked for cracks, bends, warp-
age or other damage before each
ride. If any damage is found, have
a Yamaha dealer replace the
wheel. Do not attempt even the
smallest repair to the wheel. A de-
formed or cracked wheel must be
replaced.



The wheel should be balanced
whenever either the tire or wheel
has been changed or replaced. An
unbalanced wheel can result in
poor performance, adverse han-
dling characteristics, and a short-
ened tire life.

EAU37914

Checkin

g

the

b

rake lever free

play

There should be no free play at the
brake lever end. If there is free play,
have a Yamaha dealer inspect the
brake system.

WARNING

EWA14212

A soft or spon

g

y feelin

g

in the

b

rake

lever can in

d

icate the presence of

air in the hy

d

raulic system. If there is

air in the hy

d

raulic system, have a

Yamaha

d

ealer

b

lee

d

the system

b

e-

fore operatin

g

the vehicle. Air in the

hy

d

raulic system will

d

iminish the

b

rakin

g

performance, which may re-

sult in loss of control an

d

an acci-

d

ent.

EAUN0472

A

d

justin

g

the rear

b

rake lever

free play

Measure the rear brake lever free play
as shown.

Periodically check the brake lever free
play and, if necessary, adjust it as fol-
lows.
To increase the brake lever free play,
turn the adjusting nut at the brake shoe
plate in direction (a). To decrease the
brake lever free play, turn the adjusting
nut in direction (b).

1. Rear brake lever free play

Rear

b

rake lever free play:

15.0–20.0 mm (0.59–0.79 in)

1

UB21E2E0.book Page 19 Wednesday, July 19, 2017 3:56 PM

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Summary of Contents for GT 125 2017

Page 1: ...DIC183 LNR125 OWNER S MANUAL Read this manual carefully before operating this vehicle B21 F8199 E2 English E ...

Page 2: ...EAU46094 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold UB21E2E0 book Page 1 Wednesday July 19 2017 3 56 PM ...

Page 3: ...ry In addition the many tips given in this manual will help keep your scooter in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent ...

Page 4: ...ntial personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING N...

Page 5: ...ndonesia Motor Manufacturing 1st edition July 2017 All rights reserved Any reprinting or unauthorized use without the written permission of PT Yamaha Indonesia Motor Manufac turing is expressly prohibited Printed in Indonesia UB21E2E0 book Page 2 Wednesday July 19 2017 3 56 PM ...

Page 6: ...d lubrication chart 7 3 Removing and installing the cowling and panels 7 8 Checking the spark plug 7 9 Engine oil and oil strainer 7 11 Final transmission oil 7 13 Air filter and V belt case air filter elements 7 14 Checking the engine idling speed 7 16 Adjusting the throttle grip free play 7 16 Valve clearance 7 17 Tires 7 17 Cast wheels 7 19 Checking the brake lever free play 7 19 Adjusting the ...

Page 7: ...ts Scooter care and storage 8 1 Care 8 1 Storage 8 3 Specifications 9 1 Consumer information 10 1 Identification numbers 10 1 Vehicle data recording 10 2 Index 11 1 UB21E2E0 book Page 2 Wednesday July 19 2017 3 56 PM ...

Page 8: ...hicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer 2 3 1 UB21E2E0 book Page 1 Wednesday July 19 2017 3 56 PM ...

Page 9: ...rtant labels 1 2 1 1WD F1668 01 200 29 200 29 225 33 225 33 100kPa 1bar kPa psi kPa psi 1 3 2 กรุณาอ านคู มือผู ใช รถจักรยานยนต อย างละเอียด ก อนการใช งานรถจักรยานยนต UB21E2E0 book Page 2 Wednesday July 19 2017 3 56 PM ...

Page 10: ...ou Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibility of an accident or equipment damage See page 5 1 for a list of pre operation checks This motorcycle is designed to carry the operator and a passen ger The failure of motorists to detect and recogni...

Page 11: ...o main tain control of the motorcycle The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs This motorcycle is designed for on road use only It is not...

Page 12: ...e is changed To avoid the possibility of an accident use extreme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here along with the information about accessories below are some general guidelines to follow if loading cargo to your motorcycle The total weight of the operator pas senger accessories and cargo mus...

Page 13: ...ries related to changes in the vehicle Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the per formance of your motorcycle Carefully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance limit suspension travel s...

Page 14: ...urn signals or parts that could break Choose the location for the straps carefully so the straps will not rub against painted surfaces during transport The suspension should be com pressed somewhat by the tie downs if possible so that the mo torcycle will not bounce exces sively during transport EAU57610 Further safe riding points Be sure to signal clearly when making turns Braking can be extremel...

Page 15: ...rity of fatalities from motorcycle or scooter accidents are the result of head injuries The use of a safety hel met is the single most critical factor in the prevention or reduction of head in juries Always select an approved motorcy cle helmet Pay attention to the following when choosing a motorcycle helmet The helmet must meet the safety standard TIS The helmet size must match the size of the ri...

Page 16: ...nformation 2 7 2 Full type use only for riding at low to mid range speeds Full face type use for riding at mid range to high speeds ZAUU0004 ZAUU0005 ZAUU0006 UB21E2E0 book Page 7 Wednesday July 19 2017 3 56 PM ...

Page 17: ...7 25 5 Fuse page 7 27 6 Convenience hook page 4 12 7 Owner s tool kit page 7 1 8 Air filter element page 7 14 9 Final transmission oil drain bolt page 7 13 10 Kickstarter page 4 11 11 Engine oil drain bolt B page 7 11 12 Engine oil drain bolt A page 7 11 13 Sidestand page 4 13 14 V belt case air filter element page 7 14 UB21E2E0 book Page 1 Wednesday July 19 2017 3 56 PM ...

Page 18: ...urn signal light page 7 28 2 Tail brake light page 7 28 3 Fuel tank cap page 4 8 4 Storage compartment page 4 13 5 Main switch steering lock page 4 3 6 Front brake fluid reservoir page 7 21 7 Dipstick page 7 11 UB21E2E0 book Page 2 Wednesday July 19 2017 3 56 PM ...

Page 19: ...s 1 2 3 4 5 6 1 Rear brake lever page 4 7 2 Left handlebar switches page 4 6 3 Speedometer page 4 6 4 Right handlebar switch page 4 6 5 Front brake lever page 4 7 6 Main switch steering lock page 4 3 UB21E2E0 book Page 3 Wednesday July 19 2017 3 56 PM ...

Page 20: ... out after about 30 sec onds If the battery voltage is low the keyhole light will flash for 30 seconds If the main key is not used in nine days the remote operation func tions are automatically canceled to reduce load on the battery When the main switch is turned to ON again function is restored Holding the remote control im properly or other obstructions can reduce the effective range NOTICE ECA2...

Page 21: ...battery NOTICE Make sure that the positive and negative sides of the bat tery are facing in the correct di rections ECA21240 5 Install the remote control unit into the main key and then install the key cover as shown 6 Install the screw 1 Key cover 1 Remote control unit 1 1 1 Key battery Specified battery CR1632 1 UB21E2E0 book Page 2 Wednesday July 19 2017 3 56 PM ...

Page 22: ...n automatically and will stay on until the key is turned to OFF or the sidestand is lowered EAU10662 OFF All electrical systems are off The key can be removed WARNING EWA10062 Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an accident EAU1068B LOCK The steering is locked and all electrical s...

Page 23: ...ontrol unit See page 4 1 or insert the keyhole shutter key into the keyhole shutter receptacle as shown and then turn the key to OPEN to open the keyhole shutter To close the keyhole shutter Push the SHUT lever inward to close the keyhole shutter HANDLE LOCK OPEN GNITION OFF LOCK Push Turn ZAUU1026 SHUT IGNITION HANDLE LOCK OPEN ZAUU0986 UB21E2E0 book Page 4 Wednesday July 19 2017 3 56 PM ...

Page 24: ... the key to ON The warning light should come on for a few seconds and then go off If the warning light does not come on initially when the key is turned to ON or if the warning light remains on have a Yamaha dealer check the electrical circuit EAUN0711 Eco indicator light ECO This indicator light comes on when the vehicle is being operated in an environ mentally friendly fuel efficient manner The ...

Page 25: ...a right hand turn push this switch to To signal a left hand turn push this switch to When released the switch returns to the cen ter position To cancel the turn signal lights push the switch in after it has re turned to the center position EAU12501 Horn switch Press this switch to sound the horn EAUM1133 Start switch Push this switch while applying the front or rear brake to crank the engine with ...

Page 26: ...ll this lever toward the handlebar grip EAUN0440 Rear brake lever lock This vehicle is equipped with a rear brake lever lock To lock the brake lever 1 Pull the rear brake lever toward the handlebar grip 2 Push the lever lock pin down until it latches with the lever lock pin stopper To unlock the brake lever 1 Pull the brake lever toward the handlebar grip 1 Front brake lever 1 1 Rear brake lever 1...

Page 27: ...pped before applying the rear brake lever lock EAU37473 Fuel tank cap To remove the fuel tank cap 1 Open the seat See page 4 11 2 Turn the fuel tank cap counter clockwise and pull it off To install the fuel tank cap 1 Insert the fuel tank cap into the tank opening and turn it clockwise until the marks on the cap and tank are aligned 2 Close the seat WARNING EWA11092 Make sure that the fuel tank ca...

Page 28: ... surfaces or plastic parts ECA10072 4 Be sure to securely close the fuel tank cap WARNING EWA15152 Gasoline is poisonous and can cause injury or death Handle gaso line with care Never siphon gasoline by mouth If you should swallow some gasoline or inhale a lot of gas oline vapor or get some gasoline in your eyes see your doctor immedi ately If gasoline spills on your skin wash with soap and water ...

Page 29: ...vehicle near possible fire hazards such as grass or other materials that easily burn Park the vehicle in a place where pedestrians or children are not likely to touch the hot exhaust system Make sure that the exhaust sys tem has cooled down before doing any maintenance work Do not allow the engine to idle more than a few minutes Long idling can cause a build up of heat NOTICE ECA10702 Use only unl...

Page 30: ...he seat 1 Place the scooter on the center stand 2 Insert the key into the main switch and then turn it counterclockwise to OPEN TIP Do not push inward when turning the key 3 Fold the seat up To close the seat 1 Fold the seat down and then push it down to lock it in place 2 Remove the key from the main switch if the scooter will be left un attended TIP Make sure that the seat is properly se cured b...

Page 31: ...the helmet holder since the helmet may hit objects causing loss of control and possibly an accident EWA10162 To release a helmet from a helmet holder Open the seat remove the helmet from the helmet holder and then close the seat EAUN1200 Convenience hook WARNING EWAN0030 Do not exceed the load limit of 1 kg 2 2 lb for the convenience hook Do not exceed the maximum load of 155 kg 342 lb for the sco...

Page 32: ...nt wrap wet articles in a plastic bag before storing them in the compartment Since the storage compartment may get wet while the vehicle is being washed wrap any articles stored in the compartment in a plastic bag Do not keep anything valuable or breakable in the storage compartment TIP Do not leave your vehicle unattended with the seat open EAU15306 Sidestand The sidestand is located on the left ...

Page 33: ...a possible loss of control Yamaha s ignition circuit cut off system has been designed to assist the operator in fulfilling the respon sibility of raising the sidestand be fore starting off Therefore check this system regularly and have a Yamaha dealer repair it if it does not function properly EAUT1097 Ignition circuit cut off system Check the operation of the sidestand switch according to the fol...

Page 34: ...ther of the brake levers The engine will start Put the sidestand down If the engine stalls The sidestand switch is OK The vehicle must be placed on the center stand during this inspection If a malfunction is noted have a Yamaha dealer check the system before riding WARNING UB21E2E0 book Page 15 Wednesday July 19 2017 3 56 PM ...

Page 35: ... using this vehicle check the following points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage 4 9 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 7 11 Final transmission oil Check vehicle for oil leakage 7 13 Front brake Check operation If soft or spongy have Yamaha dealer bl...

Page 36: ...r pivoting point if necessary 7 23 Rear brake lever Make sure that operation is smooth and rear brake lever lock pin properly latch es and releases Lubricate lever pivoting point and lever lock pin if necessary 4 7 7 23 Centerstand sidestand Make sure that operation is smooth Lubricate pivots if necessary 7 23 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighte...

Page 37: ...e as soon as possible to prevent extensive engine dam age See PERIODIC MAINTE NANCE AND ADJUSTMENT for details EAUN0850 Starting the engine The sidestand must be up in order for the ignition circuit cut off system to en able starting see page 4 14 WARNING EWAN0020 Before starting the engine make sure that the vehicle is placed on the centerstand NOTICE ECA10251 See page 6 3 for engine break in in ...

Page 38: ...speed turn the throttle grip in direction b EAU67530 Braking WARNING EWA17790 Avoid braking hard or suddenly especially when leaning over to one side otherwise the vehicle may skid or overturn Railroad crossings streetcar rails iron plates on road con struction sites and manhole covers become extremely slip pery when wet Therefore slow down when approaching such areas and cross them with cau tion ...

Page 39: ... operation above 1 2 throttle Rev the engine freely through the gears but do not use full throttle at any time 500 1000 km 300 600 mi Avoid prolonged operation above 3 4 throttle 1000 km 600 mi and beyond Avoid prolonged full throttle operation Vary the engine speed occasionally NOTICE After 1000 km 600 mi of operation the engine oil must be changed the oil filter cartridge or el ement replaced an...

Page 40: ...f the engine when performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 3 for more in formation about carbon monox ide WARNING EWA15461 Brake...

Page 41: ...ystem NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING whichever comes first ANNUAL CHECK 1000 km or 2 months 4000 km or 6 months 8000 km or 10 months 12000 km or 14 months 16000 km or 18 months 1 Fuel line Check fuel hose for cracks or damage 2 Fuel filter Check condition Replace if necessary Every 12000 km 7500 mi 3 Spark plug Check condition Clean and regap Replace Every 8000 km 5000 mi 4 Valv...

Page 42: ...16000 km 10000 mi 3 Air filter check hose Clean 4 V belt case air filter element Clean Replace if necessary 5 Battery Check voltage Charge if necessary 6 Front brake Check operation fluid level and vehicle for fluid leakage Replace brake pads Whenever worn to the limit 7 Rear brake Check operation and adjust brake lever free play Replace brake shoes Whenever worn to the limit 8 Brake hose Check fo...

Page 43: ...ront brake lever pivot shaft Lubricate with silicone grease 16 Rear brake lever pivot shaft Lubricate with lithium soap based grease 17 Sidestand center stand Check operation Lubricate with lithium soap based grease 18 Sidestand switch Check operation 19 Front fork Check operation and for oil leak age 20 Shock absorber as sembly Check operation and shock ab sorber for oil leakage NO ITEM CHECK OR ...

Page 44: ...icate Every 12000 km 7500 mi 26 Front and rear brake switches Check operation 27 Moving parts and cables Lubricate 28 Throttle grip Check operation Check throttle grip free play and adjust if necessary Lubricate cable and grip housing 29 Lights signals and switches Check operation Adjust headlight beam NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING whichever comes first ANNUAL CHECK 1000 km or ...

Page 45: ...Regularly check and if necessary correct the brake fluid level After dissembling the brake master cylinders and cal ipers always change the brake fluid Every two years replace the internal components of the brake master cylinder and caliper and change the brake fluid Replace the brake hose every four years and if cracked or damaged Fuel system service Use only unleaded gasoline The use of leaded g...

Page 46: ...aintenance and adjustment 7 7 7 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place UB21E2E0 book Page 7 Wednesday July 19 2017 3 56 PM ...

Page 47: ...ds to be re moved and installed EAU58190 Cowling A To remove the cowling Remove the screws and then pull the cowling off as shown To install the cowling Place the cowling in the original posi tion and then install the screws EAUN0951 Panel A To remove the panel 1 Remove the screws from panel A 2 Pull the panel off as shown 1 Cowling A 2 Panel A 3 Panel B 4 Panel C 1 2 3 4 1 Cowling A 2 Screw 1 2 1...

Page 48: ...el 1 Place the panel in the original po sition and then install the screws 2 Close the seat EAUT1837 Checking the spark plug The spark plug is an important engine component which is easy to check Since heat and deposits will cause any spark plug to slowly erode the spark plug should be removed and checked in accordance with the periodic main tenance and lubrication chart In addi tion the condition...

Page 49: ...e spark plug gap with a wire thickness gauge and if nec essary adjust the gap to specifi cation To install the spark plug 1 Clean the surface of the spark plug gasket and its mating sur face and then wipe off any grime from the spark plug threads 2 Install the spark plug with the spark plug wrench and then tight en it to the specified torque TIP If a torque wrench is not available when installing ...

Page 50: ...e To avoid possible burns let the muffler and protector cool before removing the oil filler cap TIP The engine oil should be between the tip of the dipstick and maximum level mark 4 If the engine oil is at or below the minimum level mark add suffi cient oil of the recommended type to raise it to the correct level 5 Insert the dipstick into the oil filler hole and then tighten the oil filler cap To...

Page 51: ...amount of the recommended engine oil and then install and tighten the oil filler cap TIP Be sure to wipe off spilled oil on any parts after the engine and exhaust sys tem have cooled down NOTICE ECA11671 Do not use oils with a diesel specification of CD or oils of a higher quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher 1 Engine oil drain bolt A 2 Engine o...

Page 52: ...le In addition the final transmis sion oil must be changed as follows at the intervals specified in the periodic maintenance and lubrication chart 1 Start the engine warm up the final transmission oil by riding the vehi cle for several minutes and then stop the engine 2 Place the vehicle on the center stand 3 Place an oil pan under the final transmission case to collect the used oil 4 Remove the f...

Page 53: ...periodic main tenance and lubrication chart Service the air filter elements more frequently if you are riding in unusually wet or dusty areas Checking and replacing the air filter element 1 Place the vehicle on the center stand 2 Remove the air filter case cover by removing the screws 3 Remove the air filter element by pulling it out 4 Check the air filter element for ex cessive dirt or damage and...

Page 54: ...e sure that each filter element is prop erly seated in its case The en gine should never be operated without the filter elements in stalled otherwise the piston s and or cylinder s may become excessively worn ECA10532 Cleaning the air filter caps and check hose 1 Check each cap at the bottom of the air filter case and the hose at the bottom of the V belt case for accumulated dirt or water 2 If dir...

Page 55: ...e throttle grip free play and if necessary adjust it as follows 1 Slide the rubber cover back 2 Loosen the locknut 3 To increase the throttle grip free play turn the adjusting nut in di rection a To decrease the throt tle grip free play turn the adjusting nut in direction b 4 Tighten the locknut and then slide the rubber cover to its original po sition Engine idling speed 1500 1700 r min 1 Throttl...

Page 56: ...ry adjusted before each ride WARNING EWA10504 Operation of this vehicle with im proper tire pressure may cause se vere injury or death from loss of control The tire air pressure must be checked and adjusted on cold tires i e when the temperature of the tires equals the ambient temperature The tire air pressure must be adjusted in accordance with the riding speed and with the total weight of rider ...

Page 57: ...nging a tire since the tire surface must first be broken in for it to develop its optimal characteristics Tire information This model is equipped with tube tires Tires age even if they have not been used or have only been used occasion ally Cracking of the tread and sidewall rubber sometimes accompanied by carcass deformation is an evidence of ageing Old and aged tires shall be checked by tire spe...

Page 58: ... the brake lever end If there is free play have a Yamaha dealer inspect the brake system WARNING EWA14212 A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there is air in the hydraulic system have a Yamaha dealer bleed the system be fore operating the vehicle Air in the hydraulic system will diminish the braking performance which may re sult i...

Page 59: ...assemble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that the wear indicator grooves have almost disap peared have a Yamaha dealer replace the brake pads as a set EAU22541 Rear brake shoes The rear brake is provided with a wear indicator which allows you to check the brake shoe wear without having to disassemble the brake To check the...

Page 60: ...ction and lead to poor braking performance Be careful that water does not en ter the master cylinder when refill ing Water will significantly lower the boiling point of the fluid and may result in vapor lock Brake fluid may deteriorate paint ed surfaces or plastic parts Al ways clean up spilled fluid immediately As the brake pads wear it is nor mal for the brake fluid level to gradually go down Ho...

Page 61: ...t Re place damaged cables as soon as possible to prevent unsafe condi tions EWA10712 EAU23115 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addition the cable should be lubricat ed by a Yamaha dealer at the intervals specified in the periodic maintenance chart The throttle cable is equipped with a rubber cover Make sur...

Page 62: ... of the centerstand and sidestand should be checked before each ride and the pivots and metal to metal contact surfaces should be lubri cated if necessary WARNING EWA10742 If the centerstand or sidestand does not move up and down smoothly have a Yamaha dealer check or re pair it Otherwise the centerstand or sidestand could contact the ground and distract the operator resulting in a possible loss o...

Page 63: ... Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so there is no danger of it falling over EWA10752 2 While applying the front brake push down hard on the handle bars several times to check if the front fork compresses and re bounds smoothly NOTICE ECA10591 If any damage is found or the front fork does not operate smooth...

Page 64: ... the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings EAUU0924 Battery This model is equipped with a VRLA Valve Regulated Lead Acid battery There is no need to check the electro lyte or t...

Page 65: ...ery a special con stant voltage battery charger is re quired Using a conventional battery charger will damage the battery To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place NOTICE When removing the battery be sure to turn the main switch off then disconnect the negative lead before discon necting t...

Page 66: ...m age to the electrical system and possibly a fire EWA15132 3 Turn the key to ON and turn on the electrical circuits to check if the devices operate 4 If the fuse immediately blows again have a Yamaha dealer check the electrical system EAU62850 Headlight This model is equipped with an LED type headlight If a headlight does not come on have a Yamaha dealer check its electrical circuit NOTICE ECA165...

Page 67: ...Remove the burnt out bulb by pushing it in and turning it coun terclockwise 4 Insert a new bulb into the socket push it in and then turn it clock wise until it stops 5 Install the socket together with the bulb by turning it clockwise 6 Install the cowling EAUN0490 Replacing a tail brake light bulb or a rear turn signal light bulb If a tail brake light bulb or a rear turn signal light bulb burns ou...

Page 68: ...b by turning it clock wise 7 Install the panel and then close the seat EAU25853 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory trouble may occur during operation Any problem in the fuel compression or ignition systems for example can cause poor starting and loss of power The following troubleshooting chart represents a quick and easy proc...

Page 69: ...iodic maintenance and adjustment 7 30 7 heaters or furnaces Gasoline or gasoline vapors can ignite or ex plode causing severe injury or prop erty damage UB21E2E0 book Page 30 Wednesday July 19 2017 3 56 PM ...

Page 70: ... dealer check the vehicle Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The battery is good Dry Wet Operate the electric...

Page 71: ... fected area any longer than in structed Also thoroughly rinse the area off with water immedi ately dry it and then apply a cor rosion protection spray Improper cleaning can damage plastic parts such as cowlings panels windshields headlight lenses meter lenses etc and the mufflers Use only a soft clean cloth or sponge with wa ter to clean plastic However if the plastic parts cannot be thor oughly ...

Page 72: ...ome polish to shine chrome aluminum and stainless steel parts including the exhaust system Even the thermally in duced discoloring of stainless steel exhaust systems can be re moved through polishing 3 To prevent corrosion it is recom mended to apply a corrosion pro tection spray on all metal including chrome and nickel plat ed surfaces 4 Use spray oil as a universal clean er to remove any remaini...

Page 73: ... storing your vehicle for several months 1 Follow all the instructions in the Care section of this chapter 2 Fill up the fuel tank and add fuel stabilizer if available to prevent the fuel tank from rusting and the fuel from deteriorating 3 Perform the following steps to protect the cylinder piston rings etc from corrosion a Remove the spark plug cap and spark plug b Pour a teaspoonful of engine oi...

Page 74: ...y month in order to prevent the tires from becoming degraded in one spot 6 Cover the muffler outlet with a plastic bag to prevent moisture from entering it 7 Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an ex cessively cold or warm place less than 0 C 30 F or more than 30 C 90 F For more information on storing the batter...

Page 75: ... 85 US qt 0 70 Imp qt Final transmission oil Type YAMALUBE 10W 40 or SAE 10W 30 type SE motor oil Quantity 0 10 L 0 11 US qt 0 09 Imp qt Air filter Air filter element Oil coated paper element Fuel Recommended fuel Unleaded gasoline Gasohol E10 acceptable Fuel tank capacity 4 2 L 1 11 US gal 0 92 Imp gal Fuel injection Throttle body ID mark 2PH1 00 Spark plug s Manufacturer model NGK CR6HSA Spark p...

Page 76: ...Coil spring oil damper Wheel travel 90 mm 3 5 in Rear suspension Type Unit swing Spring shock absorber type Coil spring oil damper Wheel travel 80 mm 3 1 in Electrical system System voltage 12 V Ignition system TCI Charging system AC magneto Battery Model GTZ4V YTZ4V Voltage capacity 12 V 3 0 Ah Bulb voltage wattage quantity Headlight LED Tail brake light 12 V 5 0 W 21 0 W 1 Front turn signal ligh...

Page 77: ...DENTIFICATION NUMBER ENGINE SERIAL NUMBER EAU26411 Vehicle identification number The vehicle identification number is stamped into the frame TIP The vehicle identification number is used to identify your vehicle and may be used to register it with the licensing authority in your area EAU26442 Engine serial number The engine serial number is stamped into the crankcase 1 Vehicle identification numbe...

Page 78: ...s or service procedures are performed Although the sensors and recorded data will vary by model the main data points are Vehicle status and engine perfor mance data Fuel injection and emission relat ed data Yamaha will not disclose this data to a third party except With the consent of the vehicle owner Where obligated by law For use by Yamaha in litigation For general Yamaha conducted research pur...

Page 79: ... light 4 5 Horn switch 4 6 I Identification numbers 10 1 Ignition circuit cut off system 4 14 Indicator lights and warning light 4 5 K Keyhole shutter 4 4 Kickstarter 4 11 L Labels location 1 1 M Main switch steering lock 4 3 Maintenance and lubrication periodic 7 3 Maintenance emission control system 7 2 P Parking 6 3 Part locations 3 1 R Rear brake lever free play adjusting 7 19 Rear brake lever...

Page 80: ...DIC183 PRINTED IN INDONESIA 2017 07 E ...

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