Yamaha GRIZZLY 700 FI YFM7FGPX Service Information Download

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FOREWORD

This Service Information has been prepared to introduce new service and data for the YFM7FGPX/
YFM7FGX. For complete service information procedures it is necessary to use this Service Informa-
tion together with the following manual.

YFM7FGPX/YFM7FGX SUPPLEMENTARY SERVICE MANUAL: 3B4-28197-E1

YFM7FGPW SERVICE INFORMATION: 3B4-28197-E0-SI

YFM7FGPX/YFM7FGX

SERVICE INFORMATION

First edition, March 2007

Any reproduction or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.
is expressly prohibited.

Summary of Contents for GRIZZLY 700 FI YFM7FGPX

Page 1: ...YFM7FGPX YFM7FGX SERVICE INFORMATION 3B4 28197 E1 SI...

Page 2: ...ervice Informa tion together with the following manual YFM7FGPX YFM7FGX SUPPLEMENTARY SERVICE MANUAL 3B4 28197 E1 YFM7FGPW SERVICE INFORMATION 3B4 28197 E0 SI YFM7FGPX YFM7FGX SERVICE INFORMATION 2007...

Page 3: ...the customer with the most satisfaction from his vehicle and to conform to federal environmental quality objectives Yamaha Motor Company Ltd is continually striving to improve all its models Modifica...

Page 4: ...arts and clarify procedure steps there are exploded diagrams at the start of each removal and disassembly section 1 An easy to see exploded diagram 4 is provided for removal and disassembly jobs 2 Num...

Page 5: ...ce G Engine speed H Electrical data V A Symbols I to P in the exploded diagrams indicate the types of lubricants and lubrication points I Apply engine oil J Apply gear oil K Apply molybdenum disulfide...

Page 6: ...QUES 6 ENGINE TIGHTENING TORQUES 6 CHASSIS TIGHTENING TORQUES 6 CABLE ROUTING 7 PERIODIC CHECKS AND ADJUSTMENTS 21 INTRODUCTION 21 PERIODIC MAINTENANCE CHART FOR THE EMISSION CONTROL SYSTEM 21 GENERAL...

Page 7: ...CDN 5C04 YFM7FGX for Oceania Oil type or grade Engine oil For CDN For Europe and Oceania API service SG type or higher JASO standard MA Final gear oil SAE 80 API GL 4 Hypoid gear oil Differential gea...

Page 8: ...48 Reverse gear 23 14 28 23 2 000 Bulb voltage wattage quantity Headlight 12 V 35 0 W 35 0 W 2 Tail brake light 12 V 5 0 21 0 W 1 Indicator light Neutral indicator light LED Reverse indicator light LE...

Page 9: ...n 38 36 mm 1 51 in Installed length valve closed Intake 35 00 mm 1 38 in Exhaust 35 00 mm 1 38 in Compressed spring force installed Intake 171 197 N 17 44 20 09 kgf 38 44 44 29 lb Exhaust 171 197 N 17...

Page 10: ...2 6 0 AT Rim material Aluminum YFM7FGPX Steel YFM7FGX Maximum radial wheel runout 2 0 mm 0 08 in Maximum lateral wheel runout 2 0 mm 0 08 in Rear wheel Type Panel wheel Rim size 12 7 5 AT Rim material...

Page 11: ...coil resistance 2 16 2 64 at 20 C 68 F Secondary coil resistance 8 64 12 96 k at 20 C 68 F Circuit breaker Circuit breaker type Fuse Fuses Main fuse 40 0 A Headlight fuse 15 0 A Signaling system fuse...

Page 12: ...ed Thread size Tightening torque Remarks Nm m kg ft lb Steering stem bracket and frame M10 51 5 1 37 LT Steering stem support and frame YFM7FGX only M8 30 3 0 22 LT EPS control unit and frame YFM7FGPX...

Page 13: ...le 8 Fuel injector lead 9 Final gear case breather hose 0 Speed sensor lead A Crankshaft position sensor lead B Differential gear motor lead C EPS torque sensor lead YFM7FGPX only D Fast idle plunger...

Page 14: ...diator fan motor breather hose through the larger diameter guide Route the coolant reservoir breather hose to the outside of the fast idle plunger outlet hose Route the fuel injector lead under the fu...

Page 15: ...of the band inward Attach the ground lead terminal to the frame using the bolt Route the radiator fan motor breather hose dif ferential gear case breather hose and horn switch lead to the inside of th...

Page 16: ...se breather hose to the right of the reverse switch Route the final gear case breather hose above the reverse switch lead and ground leads Route the shift control cable under the gear posi tion switch...

Page 17: ...motor lead YFM7FGPX only B Differential gear motor lead C EPS torque sensor lead YFM7FGPX only D Radiator fan motor lead E Radiator inlet hose F EPS motor breather hose YFM7FGPX only G Spark plug lead...

Page 18: ...d above the fast idle plunger inlet hose Route the final gear case breather hose above the V belt cooling duct 1 Route the radiator fan motor lead between the electrical components tray and the radiat...

Page 19: ...e harness Route the fuel injector lead and coolant temper ature sensor lead to the inside of the ground lead starter motor lead final gear case breather hose and wire harness Face the end of the plast...

Page 20: ...band inward Fasten the spark plug lead with the larger diam eter section of each holder YFM7FGPX YFM7FGX A A B B F F E E D C C D A A B B C C D D E E F F 3 2 1 N M L K J L 5 2 N 6 1 B A C G I H I O B P...

Page 21: ...e 0 Starter motor lead A Differential gear motor lead B Ignition coil lead C Meter lead D Lean angle sensor lead E Coolant reservoir breather hose F Main fuse G EPS fuse YFM7FGPX only H Positive batte...

Page 22: ...ide on the electrical components tray To right headlight Place the couplers on the inside of the electrical components tray To main switch and auxiliary DC jack Fasten the left handlebar switch lead o...

Page 23: ...eservoir breather hose Fasten the coolant reservoir breather hose with the holder on the electrical components tray Fasten the coolant reservoir hose with the holder on the electrical components tray...

Page 24: ...ngine idling speed adjusting cable 0 Intake air pressure sensor lead A Breather hose air filter case to fast idle plunger unit B TPS lead C Intake air temperature sensor lead D Fuel injector lead E Co...

Page 25: ...o engine To air filter case Route the fuel injector lead and coolant temper ature sensor lead to the outside of the frame Pass the tail brake light lead through the hole in the rear fender Fasten the...

Page 26: ...ass the throttle cable through the guide on the plastic cover Insert the projection on the wire harness holder into the hole in the plastic cover C C B B B B C C K J 9 0 A E B C D F G H I C L I A A 5...

Page 27: ...ep in mind that if the ATV isn t used for a long period of time the month maintenance intervals should be followed Items marked with an asterisk should be performed by a Yamaha dealer as they require...

Page 28: ...t and for damage and replace if nec essary 7 Tires Check tread depth and for damage and replace if necessary Check air pressure and balance and correct if nec essary 8 Wheel hub bear ings Check for lo...

Page 29: ...k coolant level and ATV for coolant leakage and correct if necessary Replace coolant Every 2 years 23 Moving parts and cables Lubricate 24 Drive select lever safety system cable Check operation and ad...

Page 30: ...relay 2 f Four wheel drive motor relay 3 g On command four wheel drive motor switch and differential gear lock switch h Differential gear motor i Four wheel drive motor fuse j Auxiliary DC jack fuse k...

Page 31: ...elay 2 f Four wheel drive motor relay 3 g On command four wheel drive motor switch and differential gear lock switch h Differential gear motor i Four wheel drive motor fuse j Auxiliary DC jack fuse k...

Page 32: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN...

Page 33: ...W B B R Gy G B W L B B L W Y W R L R B Br W BLACK B L Br B L W BLACK Br GRAY R B BLACK B G GRAY BLACK B R G R B W R G W B B R R B ON OFF 4WD 2WD LOCK PUSH OFF OFF Br B R B W R G B R B W R G B R B R B...

Page 34: ...y G Y W B W L B B L W R L R B Br W BLACK B L Br B L W BLACK Br Br Y B B B B Br P B B L L B R W R B Br Y R BLACK B R GRAY R B BLACK B G GRAY ON OFF 4WD 2WD LOCK PUSH OFF OFF Br B R B W R G B R B W R G...

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