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Yamaha GRIZZLY 350 2016, Installation Manual, Page: 107 / 140

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Yamaha GRIZZLY 350 2016 Installation Manual Download Page 107

8-28

8

WARNING

EWB02721

Improper maintenance can result in loss of
braking ability. Observe these precautions:

Insufficient brake fluid may allow air to enter
the brake system, reducing braking perfor-
mance.

Clean the filler cap before removing. Use
only DOT 4 brake fluid from a sealed contain-
er.

Use only the specified brake fluid; otherwise,
the rubber seals may deteriorate, causing
leakage.

Refill with the same type of brake fluid. Add-
ing a brake fluid other than DOT 4 may result
in a harmful chemical reaction.

Be careful that water does not enter the
brake fluid reservoir when refilling. Water will
significantly lower the boiling point of the flu-
id and may result in vapor lock.

 

NOTICE

ECB01161

Brake fluid may damage painted surfaces or
plastic parts. Always clean up spilled fluid im-
mediately.

 

As the brake pads wear, it is normal for the brake
fluid level to gradually go down. A low brake fluid
level may indicate worn brake pads and/or brake
system leakage; therefore, be sure to check the
brake pads for wear and the brake system for
leakage. If the brake fluid level goes down sud-
denly, have a Yamaha dealer check the cause be-
fore further riding.

1. Minimum level mark

Specified brake fluid:

DOT 4

1

UB1463E0.book  Page 28  Thursday, August 4, 2016  2:12 PM

Summary of Contents for GRIZZLY 350 2016

Page 1: ... DEL PROPIETARIO B14 F8199 63 READ THIS MANUAL CAREFULLY It contains important safety information LIRE ATTENTIVEMENT CE MANUEL Il comprend d importantes informations de sécurité LEA ESTE MANUAL ATENTAMENTE Contiene indicaciones importantes acerca de la seguridad ...

Page 2: ...DIC183 Original instructions Notice originale Manual original PRINTED IN USA 2016 08 0 3 1 CR E F S ...

Page 3: ...AL CAREFULLY It contains important safety information WARNING OWNER S MANUAL YFM35GTXH This ATV should not be ridden by anyone under 16 years of age B14 F8199 63 E0 UB1463E0 book Page 1 Thursday August 4 2016 2 12 PM ...

Page 4: ...of Issue to which this declaration applies conforms to the essential health and safety requirements of Directive 2006 42 EC To effect correct application of the essential health and safety requirements stated in the Directives of EEC the following standards and or technical specifications were consulted Title and or number and date of issue of standards and or specifications Authorized Representat...

Page 5: ...the features and operation of this ATV This manual includes important safety information It provides information about special techni ques and skills necessary to ride the ATV It also includes basic maintenance and inspection proce dures If you have any questions regarding the operation or maintenance of your ATV please consult a Yamaha dealer AN IMPORTANT SAFETY MESSAGE Read this manual completel...

Page 6: ...safety alert symbol It is used to alert you to potential per sonal injury hazards Obey all safety messages that follow this sym bol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key infor...

Page 7: ...road or motorway Please check your local riding laws and regulations before operating this ATV EBU17411 YFM35GTXH OWNER S MANUAL 2016 by Yamaha Motor Co Ltd 1st edition June 2016 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in U S A UB1463E0 book Page 1 Thursday August 4 2016 2 12 PM ...

Page 8: ...brake lever 4 6 Parking brake 4 7 Drive select lever 4 7 Fuel tank cap 4 8 Fuel 4 8 Fuel cock 4 10 Starter choke 4 11 Seat 4 12 Storage compartment 4 13 Front carrier 4 14 Rear carrier 4 14 Adjusting the front shock absorber assemblies 4 14 Adjusting the rear shock absorber assembly 4 15 PRE OPERATION CHECKS 5 1 Fuel 5 3 Engine oil 5 3 Final gear oil 5 3 Front and rear brakes 5 3 Throttle lever 5 ...

Page 9: ... General maintenance and lubrication chart 8 5 Checking the spark plug 8 9 Engine oil and oil filter cartridge 8 11 Final gear oil 8 15 Cleaning the air filter element 8 18 Cleaning the spark arrester 8 21 V belt cooling duct check hose 8 22 V belt case drain plug 8 23 Adjusting the carburetor 8 23 Adjusting the engine idling speed 8 23 Adjusting the throttle lever free play 8 24 Valve clearance 8...

Page 10: ...7 Battery 8 37 Replacing a fuse 8 40 Replacing a headlight bulb 8 42 Adjusting a headlight beam 8 43 Replacing the tail brake light bulb 8 44 Removing a wheel 8 44 Installing a wheel 8 44 Troubleshooting 8 46 Troubleshooting chart 8 47 CLEANING AND STORAGE 9 1 Cleaning 9 1 Storage 9 2 SPECIFICATIONS 10 1 CONSUMER INFORMATION 11 1 Identification numbers 11 1 INDEX 12 1 UB1463E0 book Page 3 Thursday...

Page 11: ...he labels on your ATV These labels contain important information for safe and proper operation Never remove any labels from your ATV If a label becomes difficult to read or comes off request a re placement label from your Yamaha dealer For Europe 8 9 UB1463E0 book Page 1 Thursday August 4 2016 2 12 PM ...

Page 12: ...s 25 0 kPa 0 25 kgf cm 3 6 psi 25 0 kPa 0 25 kgf cm 3 6 psi 5FU F816M M0 37S F817R 10 80 kg 176 lbs 4900 N 500 kgf 1102 lbf 147 N 15 kgf 33 lbf 4S2 F817S 00 1P0 F816P 20 1 4 2 3 5 UB1463E0 book Page 2 Thursday August 4 2016 2 12 PM ...

Page 13: ...1 3 1 1P0 F816R 00 YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA JAPAN YFM350A 15 9 kW 238 kg 2016 B14 F155A 30 YAMAHA 1HP F811R 00 6 7 8 9 UB1463E0 book Page 3 Thursday August 4 2016 2 12 PM ...

Page 14: ...from 12 years old Operation of this ATV by children under the age of 12 increases the risk of severe injury or death Adult supervision required for children under age 16 Use from 16 years old Operating this ATV if you are under the age of 16 increases your chance of severe injury or death NEVER use on paved roads NEVER carry passengers NEVER use with drugs or alcohol NEVER store fuel or flammable ...

Page 15: ...oss of control Adjust the tire pressure Improper tire pressure can cause loss of control Loss of control can result in severe injury or death This pictogram shows the loading limits and or maximum load capacity for this ATV Follow all load limits and other loading guidelines in this manual Load may include the driver passenger human protective gear accessories goods luggage and all other load rela...

Page 16: ...1 6 1 YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA JAPAN kW kg 1 2 3 4 1 2 3 4 Year of construction Model Name Max Power Mass In Running Order UB1463E0 book Page 6 Thursday August 4 2016 2 12 PM ...

Page 17: ...1 7 1 For Oceania UB1463E0 book Page 7 Thursday August 4 2016 2 12 PM ...

Page 18: ...psi 22 kPa 3 2 psi LOAD LIMIT 40 kg 88 lbs 5ND F4877 20 LOAD LIMIT 80 kg 176 lbs 5ND F4897 20 MAXIMUM LOADING LIMIT 5ND F151K 00 PULLING LOAD 4900 N 500 kgf 1102 lbf TONGUE WEIGHT 147 N 15 kgf 33 lbf 1 3 2 4 5 UB1463E0 book Page 8 Thursday August 4 2016 2 12 PM ...

Page 19: ...1 9 1 6 7 UB1463E0 book Page 9 Thursday August 4 2016 2 12 PM ...

Page 20: ...ld under 16 years old should never oper ate an ATV with engine size greater than 90 cc Never allow a child under age 16 to operate an ATV without adult supervision and never allow continued use of an ATV by a child if he or she does not have the abilities to operate it safely Never carry a passenger on an ATV This vehicle is intended for off road use only Do not operate on any paved surfaces such ...

Page 21: ...ing to turn at faster speeds and never turn at excessive speeds Never operate the ATV on hills too steep for the ATV or for your abilities Practice on smaller hills before attempting larger hills Always follow proper procedures for climbing hills as described in this manual Check the ter rain carefully before you start up any hill Never climb hills with excessively slippery or loose surfaces Shift...

Page 22: ... very cautious in order to reduce the chance of skidding or sliding out of control Never operate an ATV in fast flowing water or in water deeper than that recommended in this manual Remember that wet brakes may have reduced stopping ability Test your brakes after leaving water If necessary apply them several times to let friction dry out the linings Always be sure there are no obstacles or people ...

Page 23: ...sary If you can physically operate your vehicle inspect your vehicle If the vehicle is in safe operating con dition and you can safely operate it restart it and ride gently back to camp or other known location where you can receive medical at tention If necessary contact your riding party or local authorities to let them know where you are and what has happened In the event of a breakdown 1 If you...

Page 24: ...the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries re lated to changes in the vehicle Keep the following guidelines in mind as well as those provided un der Loading when mounting accessories Never install accessories that would impair the performance of your ATV Carefully inspect the accessory before ...

Page 25: ...areas If you experi ence any symptoms of carbon monoxide poisoning leave the area immediately get fresh air and SEEK MEDICAL TREATMENT Do not run engine indoors Even if you try to ventilate engine exhaust with fans or open windows and doors carbon monoxide can rapidly reach dangerous levels Do not run engine in poorly ventilated or par tially enclosed areas such as barns garages or carports Do not...

Page 26: ...idge 9 V belt cooling duct check hose 3 4 5 1 2 6 9 8 7 1 Rear shock absorber assembly spring preload adjusting ring 2 Spark arrester 3 Storage compartment and tool kit 4 Fuel tank cap 5 Spark plug 6 Front shock absorber assembly spring preload adjusting ring 7 Rear brake light switch 8 Brake pedal 9 V belt case drain plug 1 2 3 5 6 4 7 8 9 UB1463E0 book Page 1 Thursday August 4 2016 2 12 PM ...

Page 27: ...rom the figures shown in this manual 1 Rear brake lever 2 Handlebar switches 3 Starter choke 4 Parking brake lock plate 5 Horn switch 6 Drive select lever 7 Speedometer 8 Main switch 9 Throttle lever 10 Front brake lever 1 2 3 4 5 6 8 9 10 7 UB1463E0 book Page 2 Thursday August 4 2016 2 12 PM ...

Page 28: ...ows ON All electrical systems are supplied with power The headlights meter lighting and taillight come on when the light switch is on and the engine can be started The key cannot be removed OFF All electrical systems are off The key can be re moved 1 Main switch UB1463E0 book Page 1 Thursday August 4 2016 2 12 PM ...

Page 29: ...n gine stop switch set to and then pushing the start switch If the warning light does not come on while the start switch is being pushed or if the warning light remains on after the start switch is released have a Yamaha dealer check the electrical circuit If the warning light stays on when the engine is cool have a Yamaha dealer check the electrical circuit NOTICE ECB00011 The engine may overheat...

Page 30: ...n the future EBU18066 Handlebar switches EBU18081 Engine stop switch Set this switch to before starting the engine The engine stop switch controls the ignition and stops the engine when it is running Use this switch to stop the engine in an emergency situa tion The engine will not start or run when this switch is set to 1 Reset knob 2 Speedometer 3 Odometer 4 Tripmeter 1 Light switch OFF 2 Engine ...

Page 31: ...that the starter will not have enough power to crank the engine If this should happen remove the bat tery and recharge it See page 8 37 EBU18171 Horn switch Press the switch to sound the horn EBU18283 Throttle lever Once the engine is running pushing the throttle le ver will increase the engine speed Regulate the speed of the ATV by varying the throttle position Because the throttle is spring load...

Page 32: ... turn the adjusting screw out more than 12 mm 0 47 in or the throttle cable could be damaged Always make sure the throttle lever free play is adjusted to 3 0 5 0 mm 0 12 0 20 in See page 8 24 WARNING Im proper adjustment of the speed limiter and throttle could cause throttle cable damage or improper throttle operation You could lose control resulting in an accident EWB00242 3 Tighten the locknut E...

Page 33: ...ght side of the ATV and the rear brake lever is located on the left handlebar To apply the rear brake push down on the brake pedal or pull the brake lever toward the handlebar grip 1 Front brake lever 1 Brake pedal 1 Rear brake lever UB1463E0 book Page 6 Thursday August 4 2016 2 12 PM ...

Page 34: ...ause loss of control or a collision Always be sure you have released the park ing brake before you begin to ride The brake could overheat if you ride the ATV without re leasing the parking brake You could lose braking performance which could cause an accident You could also wear out the brakes prematurely EBU18582 Drive select lever The drive select lever is used to shift your ATV into the forward...

Page 35: ...nd gasoline vapors are extremely flammable To avoid fires and explosions and to reduce the risk of injury when refueling fol low these instructions 1 Before refueling turn off the engine and be sure that no one is sitting on the vehicle Nev er refuel while smoking or while in the vicinity 1 Drive select lever 1 1 Fuel tank cap UB1463E0 book Page 8 Thursday August 4 2016 2 12 PM ...

Page 36: ...ce fuel may deteriorate painted surfaces or plastic parts ECB00982 4 Turn the fuel tank cap fully clockwise to make sure it is securely closed WARNING EWB02532 Gasoline is poisonous and can cause injury or death Handle gasoline with care Never siphon gasoline by mouth If you should swallow some gasoline or inhale a lot of gasoline vapor or get some gasoline in your eyes see your doctor 1 Maximum f...

Page 37: ...ane number of 91 or higher 95 or higher for Europe If knocking or pinging occurs use a gasoline of a different brand Use of unleaded fuel will extend spark plug life and reduce maintenance costs EBU18821 Fuel cock The fuel cock supplies fuel from the tank to the carburetor while also filtering it The fuel cock lever positions are explained as fol lows and shown in the illustrations OFF With the fu...

Page 38: ...rn the fuel cock lever to this position if you run out of fuel while riding When this occurs refuel as soon as possible and be sure to turn the fuel cock lever back to ON EBU18851 Starter choke Starting a cold engine requires a richer air fuel mixture which is supplied by the starter choke Move the starter choke in direction a to turn on the starter choke 1 Arrow mark pointing to ON 1 Arrow mark p...

Page 39: ...2 Seat To remove the seat Pull the seat lock lever upward and pull up the seat at the rear To install the seat Insert the projections on the front of the seat into the seat holders and push down on the seat at the rear Make sure that the seat is securely fitted 1 Starter choke 1 Seat 2 Seat lock lever UB1463E0 book Page 12 Thursday August 4 2016 2 12 PM ...

Page 40: ...ging the stor age compartment Do not exceed the load limit of 2 0 kg 4 lb for the storage compartment Do not exceed the maximum load of 210 0 kg 463 lb for the ATV TIP There is a check hose at the bottom of the storage compartment If any water collects in this hose re move the hose empty it and then install it 1 Projection 2 Seat holder 1 Storage compartment 1 UB1463E0 book Page 13 Thursday August...

Page 41: ...he shock absorber assemblies on the left and right side to the same setting Uneven adjustment can cause poor handling and loss of stability which could lead to an ac cident NOTICE ECB01091 Never turn the adjusting mechanism beyond the minimum and maximum settings Adjust the spring preload as follows Turn the spring preload adjusting ring in direction a to increase the spring preload and thereby ha...

Page 42: ...he rear shock absorber as sembly The spring preload can be adjusted to suit the rid er s weight and the riding conditions 1 Spring preload adjusting ring 2 Position indicator 1 Special wrench Spring preload setting Minimum soft 1 Standard 2 Maximum hard 5 UB1463E0 book Page 15 Thursday August 4 2016 2 12 PM ...

Page 43: ...he spring preload and thereby harden the suspension and in direction b to de crease the spring preload and thereby soften the suspension TIP A special wrench can be obtained at a Yamaha dealer to make this adjustment 1 Spring preload adjusting ring 2 Position indicator 1 Special wrench Spring preload setting Minimum soft 1 Standard 2 Maximum hard 5 UB1463E0 book Page 16 Thursday August 4 2016 2 12...

Page 44: ...ehicle check the following points ITEM ROUTINE PAGE Fuel Check fuel level in fuel tank and add recommended fuel if neces sary Check fuel line for leakage Correct if necessary 4 8 5 3 Engine oil Check oil level in engine and add recommended oil to specified level if necessary Check ATV for oil leakage Correct if necessary 5 3 8 11 Final gear oil Check ATV for oil leakage Correct if necessary 5 3 8 ...

Page 45: ...Wheels and tires Check wheel condition and replace if damaged Check tire condition and tread depth Replace if necessary Check air pressure Correct if necessary 5 4 Brake pedal Make sure that operation is smooth Lubricate pedal pivoting point if necessary 8 36 Brake levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 8 35 Chassis fasteners Make sure that all nuts ...

Page 46: ...and pedal They should move smoothly and there should be a firm feeling when the brake is applied If not have a Yamaha dealer check them Brake fluid level front brake Check the brake fluid level Add fluid if necessary See page 8 27 Brake fluid leakage front brake Check to see if any brake fluid is leaking out of the hose joint or brake fluid reservoir of the front brake Apply the brake firmly for o...

Page 47: ...th from loss of control or rollover Tire pressure below the minimum specified could also cause the tire to dislodge from the rim un der severe riding conditions EWB02542 Set tire pressures to the following specifications The low pressure tire gauge is included as stan dard equipment Make two measurements of the tire pressure and use the second reading Dust or dirt in the gauge could cause the firs...

Page 48: ...with valves WARNING EWB02552 Use of improper tires on this ATV may cause loss of control increasing your risk of an acci dent After extensive tests only the tires listed below have been approved for this model by Yamaha Motor Manufacturing Corporation of America 1 Low pressure tire gauge 1 Tire wear limit UB1463E0 book Page 5 Thursday August 4 2016 2 12 PM ...

Page 49: ...hassis fasteners Make sure that all nuts bolts and screws are properly tightened EBU19851 Instruments lights and switches Check that all instruments lights and switches are working properly Correct if necessary Front Manufacturer model CHENG SHIN C828 AUS NZL MAXXIS MU13 EUR FRA GBR Size AT25 x 8 12 Type Tubeless Rear Manufacturer model CHENG SHIN C828 AUS NZL MAXXIS MU14 EUR FRA GBR Size AT25 x 1...

Page 50: ... and the engine stop switch to 4 Shift the drive select lever into the neutral po sition The neutral indicator light should come on If the indicator light does not come on have a Yamaha dealer check the electrical circuit TIP The engine can be started under the following conditions The drive select lever is in the neutral position The rear brake lever is applied with the drive se lect lever in any...

Page 51: ... the engine is started with the starter choke in position 1 the starter choke should be returned to position 2 to warm up the en gine If the engine is started with the starter choke in position 2 keep the starter choke in this position to warm up the engine 8 Continue warming up the engine until it idles smoothly then return the starter choke to position 3 before riding TIP The engine is warm when...

Page 52: ... 1 Bring the ATV to a complete stop 2 Apply the brake pedal 3 Shift from neutral to forward and vice versa by moving the drive select lever along the shift guide TIP Make sure that the drive select lever is completely shifted into position 4 Release the brake pedal and then open the throttle lever gradually Shifting Reverse WARNING EWB00721 Improper operation in reverse could make you hit an obsta...

Page 53: ... come on If the indicator light does not come on have a Yamaha dealer check the electrical circuit 4 Check behind for people or obstacles and then release the brake pedal 5 Open the throttle lever gradually and continue to watch to the rear while backing EBU20683 Engine break in TIP For ATVs equipped with an odometer or an hour meter follow the figures given in km mi or the figures given in hours ...

Page 54: ... be avoided 0 160 km 0 100 mi or 0 10 hours Avoid prolonged operation above 1 2 throttle Vary the speed of the ATV regularly Do not oper ate it at one set throttle position 160 320 km 100 200 mi or 10 20 hours Avoid prolonged operation above 3 4 throttle Rev the engine freely but do not use full throttle at any time 320 km 200 mi or 20 hours and beyond The ATV can now be operated normally NOTICE E...

Page 55: ...pplying the brakes 2 Stop the engine 3 With the rear brake lever applied apply the parking brake and then slowly release the rear brake lever 4 Turn the fuel cock to OFF EBU20911 Accessories and loading EBU20922 Genuine Yamaha Accessories Choosing accessories for your ATV is an impor tant decision Genuine Yamaha Accessories which are available only from a Yamaha dealer have been designed tested an...

Page 56: ...while you are riding could affect your ability to control the ATV Do not mount an accessory where it could inter fere with your ability to control the ATV Exam ples include but are not limited to a heavy or bulky object attached to the handlebars which could make steering difficult an accessory that limits your ability to move around on the seat or one that limits your view Use extra caution when ...

Page 57: ...move around A shifting load can cause an accident Make sure the load does not interfere with con trols or your ability to see where you are going Ride more slowly than you would without a load The more weight you carry the slower you should go Allow more braking distance A heavier ATV takes longer to stop Avoid making sharp turns unless at very slow speeds Avoid hills and rough terrain Choose terr...

Page 58: ...7 1 7 EBU21142 RIDING YOUR ATV UB1463E0 book Page 1 Thursday August 4 2016 2 12 PM ...

Page 59: ...2 6 Also read all warn ing and notice labels on your ATV RIDE WITH CARE AND GOOD JUDGMENT Get training if you are inexperienced WARNING EWB01382 Do not operate this ATV or allow anyone else to operate it without proper instruction The risk of an accident is greatly increased if the operator does not know how to operate the ATV properly in different situations and on different types of terrain Do n...

Page 60: ...t are not recommended for their age can lead to severe injury or death of the child This ATV is designed to carry the operator and cargo only passengers prohibited The long seat is to allow the operator to shift posi tion as needed during operation It is not for carry ing passengers WARNING Never carry a passenger Carrying a passenger on this ATV greatly reduces your ability to balance and control...

Page 61: ... Operating without an ap proved motorcycle helmet increases your chances of a severe head injury or death in the event of an accident EWB01412 Wear eye protection when operating your ATV to reduce the risk of a serious accident or injury Eye protection such as a face shield or goggles may reduce the risk of foreign material getting in your eyes and help prevent loss of vision WARNING Operating wit...

Page 62: ...ach time you use it to make sure the ATV is in safe operating condition Perform the pre operation checks listed on page 5 1 Always follow the inspection and mainte nance procedures and schedules described in the Owner s Manual WARNING Failure to inspect the ATV before riding it or failure to maintain it properly increases the possibility of an acci dent and equipment damage EWB01433 Speed limiter ...

Page 63: ... centered side to side and as low as possible Be sure cargo is se cured a loose load could change handling unexpectedly Make sure the load does not interfere with your control or ability to see where you are going Tie down cargo in the trailer securely Make sure cargo in the trailer cannot move around A shifting load can cause an accident Reduce speed and allow more room to stop A heavier vehicle ...

Page 64: ... your balance and fall off of the ATV If you remove a foot from a footboard your foot or leg may come into con tact with the rear wheels which could injure you or cause an accident EWB01472 Avoid wheelies and jumping WARNING At tempting wheelies jumps and other stunts in creases the chance of an accident including MAXIMUM LOADING LIMIT ATV loading limit total weight of cargo rid er accessories and...

Page 65: ...he engine area could catch fire Do not operate idle or park the ATV in dry grass or other dry ground cov er Keep the engine area free of dry grass brush or other combustible material Someone touching the exhaust system dur ing or after operation could be burned Do not touch the hot exhaust system Do not park the ATV in a place where others might be likely to touch it The muffler and other engine p...

Page 66: ...aces may seriously affect handling and control of the ATV and may cause the ATV to go out of control Always avoid paved surfaces including sidewalks driveways parking lots and streets EWB01512 While riding on unpaved public streets or roads may be legal in your area such operation can in crease the risk of collision with other vehicles Watch carefully for other vehicles Make sure you UB1463E0 book...

Page 67: ...may cause the ATV to upset WARNING The ATV could go out of control if you do not have enough time to react to hidden rocks bumps or holes Go slowly and be extra care ful when operating on unfamiliar terrain Al ways be alert to changing terrain conditions when operating the ATV EWB01532 Do not operate on rough slippery or loose terrain until you have learned and practiced the skills nec essary to c...

Page 68: ...flag on the ATV DO NOT use the flag pole bracket as a trailer hitch WARNING You could collide with another vehicle if operating in areas where you cannot easily be seen Mount a cau tion flag on the ATV to make you more visible Watch carefully for other vehicles EWB01552 Do not ride in areas posted no trespassing Do not ride on private property without getting permission UB1463E0 book Page 11 Thurs...

Page 69: ...e traction reducing control and increasing the possibility of an accident TURNING YOUR ATV WARNING EWB01772 Always follow proper procedures for turning as described in this Owner s Manual Practice turning at low speeds before attempting to turn at faster speeds Do not turn at speeds too fast for your skills or the conditions ATV could go out of control causing a collision or overturn To achieve ma...

Page 70: ...egotiating a turn lean more to the inside It may also be nec essary to gradually let off on the throttle and steer to the outside of the turn to avoid tipping over Remember Avoid higher speeds until you are thoroughly familiar with the operation of your ATV CLIMBING UPHILL WARNING EWB01672 Climbing hills improperly can cause overturns or loss of control Use proper riding techniques described in th...

Page 71: ...t to turn the ATV around on any hill until you have mastered the turning tech nique as described in the Owner s Manual on level ground Be very careful when turning on any hill Avoid crossing the side of a steep hill if pos sible When crossing the side of a hill shift your weight to the uphill side of the ATV UB1463E0 book Page 14 Thursday August 4 2016 2 12 PM ...

Page 72: ... are climbing a hill and you find that you have not properly judged your ability to make it to the top you should turn the ATV around while you still have forward motion provided you have the room to do so and go down the hill If your ATV has stalled or stopped and you believe you can continue up the hill restart carefully to make sure you do not lift the front wheels which could cause you to lose...

Page 73: ...aking can cause the wheels on the uphill side to come off the ground or cau se loss of traction Gradually apply only the rear brake when going downhill When riding your ATV downhill shift your weight as far to the rear and uphill side of the ATV as pos sible Move back on the seat and sit with your arms straight Engine compression will do most of the braking for you Use caution while descending a h...

Page 74: ...equires you to properly position your weight to maintain proper balance Be sure that you have learned the basic riding skills on flat ground before attempting to cross a sloping surface Avoid slopes with slip pery surfaces or rough terrain that may upset your balance As you travel across a slope lean your body in the uphill direction It may be necessary to correct the steering when riding on loose...

Page 75: ... risk of an overturn The ATV can be used to cross slow moving shal low water of up to a maximum of 35 cm 14 in in depth Before entering the water choose your path carefully Enter where there is no sharp drop off and avoid rocks or other obstacles which may be slippery or upset the ATV Drive slowly and carefully Test your brakes after leaving the water If neces sary apply them several times to let ...

Page 76: ...he V belt cooling duct check hose and the storage compartment check hose Also remove the V belt case drain plug to drain any water that may have accumulated NOTICE Undrained water can cause damage or improper operation ECB00842 Wash the ATV in fresh water if it has been operat ed in salt water or muddy conditions 1 Air filter case check hose 1 V belt cooling duct check hose left front side of ATV ...

Page 77: ...rain should be done with caution Look out for obstacles which could cause damage to the ATV or could lead to an upset or accident Be sure to keep your feet firmly mounted on the footboards at all times Avoid jumping the ATV as loss of control and damage to the ATV may result SLIDING AND SKIDDING WARNING EWB01663 Skidding or sliding improperly may cause you to lose control of this ATV You may also ...

Page 78: ...tioning your weight over the front wheels will sometimes help If the rear wheels of your ATV start to slide side ways control can usually be regained if there is room to do so by steering in the direction of the slide Applying the brakes or accelerating is not recommended until you have corrected the slide With practice over a period of time skill at con trolled sliding can be developed The terrai...

Page 79: ... you are trying to climb Turn the ATV around if you still have forward speed If not stop dismount on the uphill side of the ATV and physically turn the ATV around If the ATV starts to slip backwards DO NOT USE THE REAR BRAKE the ATV may tip over on top of you Dismount the ATV on the uphill side See page 7 13 If your ATV is traversing a sloping surface Be sure to ride with your weight positioned to...

Page 80: ...n off the engine when performing mainte nance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electri cal parts that can cause shocks or fires Running the engine while servicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 6 for more information about carbon monoxide WARNING EWB02691 Br...

Page 81: ...he tools provided in the owner s tool kit are intended to assist you in the performance of pre ventive maintenance and minor repairs However additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If you do not have the tools or experience required for a particular job have a Yamaha dealer perform it for you 1 Owner s manual 2 Owner s tool kit 3 ...

Page 82: ...quire special tools data and technical skills NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 1 Fuel line Check fuel hoses for cracks or other damage and replace if necessary 2 Spark plug Check condition and clean regap or replace if necessary 3 Valves Check valve clearance and adjus...

Page 83: ...ss and tighten all screw clamps and joints if necessary 7 Spark arrester Clean NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 UB1463E0 book Page 4 Thursday August 4 2016 2 12 PM ...

Page 84: ...tools data and technical skills NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 1 Air filter element Clean and replace if necessary Every 20 40 hours more often in wet or dusty areas 2 Front brake Check operation and correct if necessary Check fluid level and ATV for fluid leakage an...

Page 85: ...rm Check for excessive play and correct if neces sary 10 V belt Check for wear cracks or other damage and re place if necessary 11 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened 12 Shock absorber as semblies Check operation and correct if necessary Check for oil leakage and replace if necessary 13 Steering shaft Lubricate with lithium soap based grease NO ITEM CH...

Page 86: ...ct if neces sary 19 Moving parts and cables Lubricate 20 Drive select lever safety system cable Check operation and adjust or replace if neces sary 21 Throttle lever Check operation Check throttle lever free play and adjust if neces sary Lubricate cable and lever housing 22 Front and rear brake switches Check operation and correct if necessary NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev...

Page 87: ...the internal components of the brake master cylinder and calipers and chan ge the brake fluid Replace the brake hoses every four years and if cracked or damaged 23 Lights and switches Check operation and correct if necessary Adjust headlight beams NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 ...

Page 88: ...ddition the condition of the spark plug can reveal the condition of the engine To remove the spark plug 1 Remove the spark plug cap 2 Remove the spark plug as shown with the spark plug wrench included in the owner s tool kit To check the spark plug 1 Check that the porcelain insulator around the center electrode of the spark plug is a medi um to light tan the ideal color when the ATV is ridden nor...

Page 89: ...ecessary 3 Measure the spark plug gap with a wire thick ness gauge and if necessary adjust the gap to specification To install the spark plug 1 Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads 2 Install the spark plug with the spark plug wrench and then tighten it to the specified torque Specified spark plug NGK DR8EA 1 Spark...

Page 90: ...eriodic maintenance and lubrica tion chart To check the engine oil level 1 Place the ATV on a level surface 2 Check the engine oil level on a cold engine TIP If the engine was started before checking the oil level be sure to warm up the engine sufficiently and then wait at least ten minutes until the oil set tles for an accurate reading 3 Remove the engine oil filler cap and then wipe the engine o...

Page 91: ...sary 7 Insert the dipstick into the oil filler hole and then tighten the engine oil filler cap To change the engine oil with or without oil fil ter cartridge replacement 1 Place the ATV on a level surface 2 Start the engine warm it up for several minu tes and then turn it off 3 Place an oil pan under the engine to collect the used oil 4 Remove the engine oil filler cap and then re move the engine ...

Page 92: ...l filter cartridge is not being replaced 5 Remove the oil filter cartridge with an oil filter wrench 1 Engine oil drain bolt 2 Gasket 1 2 1 Oil filter cartridge 1 Oil filter wrench 1 1 UB1463E0 book Page 13 Thursday August 4 2016 2 12 PM ...

Page 93: ...er wrench and then tighten it to the specified torque with a torque wrench 8 Install the engine oil drain bolt and its new gasket and then tighten the bolt to the spec ified torque 9 Refill with the specified amount of the recom mended engine oil 1 O ring 1 Torque wrench Tightening torque Oil filter cartridge 17 N m 1 7 kgf m 12 lb ft Tightening torque Engine oil drain bolt 23 N m 2 3 kgf m 17 lb ...

Page 94: ...diately turn the engine off and check for the cause 13 Turn the engine off wait at least ten minutes and then check the oil level and correct it if necessary EBU23387 Final gear oil The final gear case must be checked for oil leak age before each ride If any leakage is found have a Yamaha dealer check and repair the ATV In ad dition the final gear oil level must be checked and the oil changed as f...

Page 95: ...e the ATV on a level surface 2 Remove the final gear case guard by remov ing the bolts 3 Place an oil pan under the final gear case to collect the used oil 4 Remove the final gear oil filler bolt the final gear oil drain bolt and their gasket to drain the oil from the final gear case 1 Final gear oil filler bolt 2 Gasket 3 Final gear oil 4 Correct oil level Tightening torque Final gear oil filler ...

Page 96: ... for damage and replace it if necessary 8 Install the oil filler bolt and its gasket and then tighten the bolt to the specified torque 1 Final gear oil drain bolt 2 Gasket Tightening torque Final gear oil drain bolt 23 N m 2 3 kgf m 17 lb ft 1 2 1 Final gear oil filler bolt 2 Gasket 3 Final gear oil 4 Correct oil level Recommended final gear oil See page 10 1 Tightening torque Final gear oil fille...

Page 97: ...ary replace the air filter element more frequently if you are rid ing in unusually wet or dusty areas TIP There is a check hose at the bottom of the air filter case If dust or water collects in this hose empty the hose and clean the air filter element and air fil ter case 1 Place the ATV on a level surface 2 Remove the seat See page 4 12 3 Remove the air filter case cover by unhooking the air filt...

Page 98: ...ilter case 5 Pull off the air filter element lock plate and then remove the sponge material from the air filter element frame 1 Air filter case cover holder 2 Air filter case cover 1 Air filter element UB1463E0 book Page 19 Thursday August 4 2016 2 12 PM ...

Page 99: ...al and replace it if damaged 9 Apply Yamaha foam air filter oil or other qual ity foam air filter oil to the sponge material TIP The sponge material should be wet but not drip ping 10 Pull the sponge material over the air filter ele ment frame and then install the lock plate 11 Insert the air filter element into the air filter case and then install the air filter case cover by hooking the holders ...

Page 100: ...in tenance is performed check the air inlet of the air filter case for obstructions Check the air filter case rubber joint to the carburetor fittings and the rubber joint manifold fittings for an air tight seal Tighten all fittings securely to avoid the possibility of unfiltered air entering the engine EBU27083 Cleaning the spark arrester Be sure the exhaust pipe and muffler are cool be fore clean...

Page 101: ...rbon monoxide poison ing possibly leading to death and start a fire Always let the exhaust system cool prior to touching exhaust components EBU23921 V belt cooling duct check hose If dust or water collects in the V belt cooling duct check hose remove the hose and clean it 1 Tailpipe 2 Spark arrester Tightening torque Tailpipe bolt 10 N m 1 0 kgf m 7 2 lb ft 1 V belt cooling duct check hose left fr...

Page 102: ...ophisticated adjustment There fore most carburetor adjustments should be left to a Yamaha dealer who has the necessary pro fessional knowledge and experience The adjust ment described in the following section however may be performed by the owner as part of routine maintenance NOTICE ECB00481 The carburetor has been set and extensively tested at the Yamaha factory Changing these settings without s...

Page 103: ...in crease the engine idling speed turn the throt tle stop screw in direction a and to decrease it turn the screw in direction b TIP If the specified idling speed cannot be obtained as described above have a Yamaha dealer make the adjustment EBU24048 Adjusting the throttle lever free play The throttle lever free play should be checked and if necessary adjusted at the intervals specified in the peri...

Page 104: ...sting bolt in di rection a To decrease the throttle lever free play turn the adjusting bolt in direction b 4 Tighten the locknut 5 Slide the rubber cover to its original position EBU24061 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the inter ...

Page 105: ...ed by a Yamaha dealer WARNING EWB02572 Operating with improperly serviced or adjust ed brakes could lead to a loss in braking ability and an accident EBU24121 Checking the front brake pads and rear brake shoes The front brake pads and the rear brake shoes must be checked for wear at the intervals speci fied in the periodic maintenance and lubrication chart EBU24172 Front brake pads Check each fron...

Page 106: ... applying the brake If a brake shoe has worn to the point that the wear in dicator reaches the wear limit line or mark have a Yamaha dealer replace the brake shoes as a set EBU29843 Checking the brake fluid level Before riding check that the brake fluid is above the minimum level mark Check the brake fluid lev el with the top of the reservoir level Replenish the brake fluid if necessary 1 Brake pa...

Page 107: ...water does not enter the brake fluid reservoir when refilling Water will significantly lower the boiling point of the flu id and may result in vapor lock NOTICE ECB01161 Brake fluid may damage painted surfaces or plastic parts Always clean up spilled fluid im mediately As the brake pads wear it is normal for the brake fluid level to gradually go down A low brake fluid level may indicate worn brake...

Page 108: ...play must be checked at the intervals specified in the periodic maintenance and lubrication chart The brake lever should have no free play as shown If there is free play have a Yamaha dealer check the brake system EBU30691 Adjusting the brake pedal height and the brake pedal and rear brake lever free play The brake pedal height brake pedal free play and rear brake lever free play must be checked a...

Page 109: ... 0 mm 2 83 3 23 in above the footboard bracket Check and adjust the brake pedal height as fol lows 1 Remove the footboard by removing the bolts and nuts 2 Check the brake pedal height If the brake pedal height is correct skip steps 3 5 3 Loosen the locknut 1 Distance between brake pedal and footboard bracket 1 1 Footboard 2 Bolt and nut 3 Bolt 2 2 3 1 UB1463E0 book Page 30 Thursday August 4 2016 2...

Page 110: ...ng the brake pedal free play The brake pedal free play should measure 20 0 30 0 mm 0 79 1 18 in as shown If the free play is incorrect adjust it as follows 1 Locknut 2 Adjusting bolt Tightening torque Locknut 7 N m 0 7 kgf m 5 1 lb ft 1 2 1 Footboard bolt A 2 Footboard bolt B Tightening torques Footboard bolt A 3 0 N m 0 30 kgf m 2 2 lb ft Footboard bolt B 7 N m 0 7 kgf m 5 1 lb ft 1 1 2 UB1463E0 ...

Page 111: ... in di rection a to increase the free play and in di rection b to decrease it Adjusting the brake lever free play The brake lever free play should measure 3 0 5 0 mm 0 12 0 20 in as shown If the free play is in correct adjust it as follows 1 Brake pedal free play 1 Brake pedal free play adjusting nut 2 Brake lever free play adjusting nut UB1463E0 book Page 32 Thursday August 4 2016 2 12 PM ...

Page 112: ...t the rear wheel hub so that gap A measures 0 1 mm 0 0 04 in 3 Turn the brake lever free play adjusting bolt at the brake lever in direction a to increase the free play and in direction b to decrease it 1 Brake lever free play 2 Locknut 3 Brake lever free play adjusting bolt 1 Brake lever free play adjusting nut 2 Gap A UB1463E0 book Page 33 Thursday August 4 2016 2 12 PM ...

Page 113: ...effect The rear brake light switch for the brake pedal can be adjusted as follows but the other brake light switches should be adjusted by a Yamaha dealer Turn the rear brake light switch adjusting nut while holding the brake light switch in place To make the brake light come on earlier turn the adjusting nut in direction a To make the brake light come on later turn the adjusting nut in direction ...

Page 114: ...ntrols and lead to an accident or injury Always make sure all control cables work smoothly before you begin riding in cold weather If the control cables are frozen or do not work smoothly you could be unable to control the ATV which could lead to an accident or collision EBU28712 Checking and lubricating the front and rear brake levers The operation of the front and rear brake levers should be che...

Page 115: ...ach ride and the pedal pivot should be lubricated if necessary EBU24964 Checking the wheel hub bearings The front and rear wheel hub bearings must be checked at the intervals specified in the periodic maintenance and lubrication chart If there is play Recommended lubricant Lithium soap based grease UB1463E0 book Page 36 Thursday August 4 2016 2 12 PM ...

Page 116: ...y lead connections need to be checked and if necessary tightened WARNING EWB02161 Battery electrolyte is poisonous and danger ous as it contains sulfuric acid which can cau se severe burns Avoid contact with skin eyes or clothing Always shield your eyes when working near batteries Antidote EXTERNAL Flush with water INTERNAL Drink large quantities of water or milk Follow with milk of magnesia beate...

Page 117: ...E When removing the bat tery the main switch must be off and the negative lead must be disconnected be fore the positive lead ECB01002 4 Pull the battery out of its compartment To charge the battery Have a Yamaha dealer charge the battery as soon as possible if it seems to have discharged Keep in mind that the battery tends to discharge more quickly if the ATV is equipped with optional elec trical...

Page 118: ...E ECB00941 Always keep the battery charged Storing a discharged battery can cause permanent bat tery damage To install the battery TIP Be sure the battery is fully charged 1 Place the battery in its compartment 2 Connect the positive battery lead first then connect the negative battery lead by installing their bolt NOTICE When installing the bat tery the main switch must be off and the positive le...

Page 119: ...IP To access the main fuse remove the battery lead cover by removing the screw 1 Main fuse 2 Spare main fuse 3 Fuse box 1 Headlight fuse 2 Ignition fuse 3 Signaling system fuse 4 Auxiliary DC jack fuse for optional auxiliary DC jack 5 Spare fuse 1 2 3 4 5 UB1463E0 book Page 40 Thursday August 4 2016 2 12 PM ...

Page 120: ...ject in place of the proper fuse An improper fuse or a substitute object can cause damage to the electrical system which could lead to a fire EWB02173 3 Turn the key to ON and turn on the electrical circuits to check if the devices operate 4 If the fuse immediately blows again have a Yamaha dealer check the electrical system 1 Screw 2 Battery lead cover 3 Main fuse 4 Spare main fuse 4 3 2 1 Specif...

Page 121: ...ws 1 Remove the cover at the rear of the headlight by pulling it off 2 Remove the bulb cover by pulling it off 3 Remove the socket by pushing it in and turn ing it counterclockwise 1 Cover at the rear of the headlight 1 Bulb cover 1 Socket 1 UB1463E0 book Page 42 Thursday August 4 2016 2 12 PM ...

Page 122: ...t in and turning it clockwise 7 Install the bulb cover and the cover at the rear of the headlight NOTICE Make sure the bulb cover is securely fitted over the sock et and seated properly ECB03320 8 Adjust the headlight beam if necessary EBU25553 Adjusting a headlight beam NOTICE ECB00691 It is advisable to have a Yamaha dealer make this adjustment To raise a headlight beam turn the headlight beam a...

Page 123: ...e 2 Loosen the wheel nuts 3 Elevate the ATV and place a suitable stand under the frame 4 Remove the nuts from the wheel 5 Remove the wheel EBU25704 Installing a wheel 1 Install the wheel and the nuts TIP The arrow mark on the tire must point to ward the rotating direction of the wheel 1 Headlight beam adjusting screw 1 Wheel nut UB1463E0 book Page 44 Thursday August 4 2016 2 12 PM ...

Page 124: ... tapered side towards the wheel 2 Lower the ATV to the ground 3 Tighten the wheel nuts to the specified torques 1 Arrow mark 1 Tapered nut Tightening torques Front wheel nut 55 N m 5 5 kgf m 40 lb ft Rear wheel nut 55 N m 5 5 kgf m 40 lb ft UB1463E0 book Page 45 Thursday August 4 2016 2 12 PM ...

Page 125: ...y repair take it to a Yamaha dealer whose skilled technicians have the necessary tools ex perience and know how to service the ATV prop erly Use only genuine Yamaha replacement parts Im itation parts may look like Yamaha parts but they are often inferior have a shorter service life and can lead to expensive repair bills WARNING EWB02281 Do not smoke when checking the fuel system Fuel can ignite or...

Page 126: ... Have a Yamaha dealer check the ATV Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the ATV The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The battery is good Check the battery lead...

Page 127: ...on dry out the linings EWB02312 NOTICE Excessive wa ter pressure may cause water seepage and deterioration of wheel bearings brakes transmission seals and electrical devices Many expensive repair bills have resulted from improper high pressure de tergent applications such as those avail able in coin operated car washers ECB00712 4 Once most of the dirt has been hosed off wash all surfaces with war...

Page 128: ...if available to prevent the fuel from deteriorat ing 5 Perform the following steps to protect the cyl inder piston rings etc from corrosion a Remove the spark plug cap and spark plug b Pour a teaspoonful of engine oil into the spark plug bore c Install the spark plug cap onto the spark plug and then place the spark plug on the cylinder head so that the electrodes are grounded This will limit spark...

Page 129: ...from entering it 9 Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an exces sively cold or warm place less than 0 C 30 F or more than 30 C 90 F For more infor mation on storing the battery see page 8 37 TIP Make any necessary repairs before storing the ATV UB1463E0 book Page 3 Thursday August 4 2016 2 12 PM ...

Page 130: ...inty of measurement 3 0 dB A EUR FRA GBR Vibration on seat EN1032 ISO5008 Will not exceed 0 5 m s EUR FRA GBR Uncertainty of measurement 0 2 m s EUR FRA GBR Vibration on handle EN1032 ISO5008 2 8 m s EUR FRA GBR Uncertainty of measurement 0 7 m s EUR FRA GBR Engine Engine type Air cooled 4 stroke SOHC Cylinder arrangement Single cylinder Displacement 348 cm Bore stroke 83 0 64 5 mm 3 27 2 54 in Co...

Page 131: ...ilter element Wet element Fuel Recommended fuel Regular unleaded gasoline only Fuel tank capacity 13 5 L 3 56 US gal 2 97 Imp gal Fuel reserve amount 3 3 L 0 87 US gal 0 73 Imp gal Carburetor Type quantity BSR33 x 1 Spark plug s Manufacturer model NGK DR8EA Spark plug gap 0 6 0 7 mm 0 024 0 028 in Clutch Clutch type Wet centrifugal automatic Transmission Secondary reduction system Shaft drive Seco...

Page 132: ...ximum loading limit 210 0 kg 463 lb Total weight of rider cargo accessories and tongue Tire air pressure measured on cold tires Recommended Front 25 0 kPa 0 250 kgf cm 3 6 psi Rear 25 0 kPa 0 250 kgf cm 3 6 psi Minimum Front 22 0 kPa 0 220 kgf cm 3 2 psi Rear 22 0 kPa 0 220 kgf cm 3 2 psi Front wheel Wheel type Panel wheel Rim size 12 x 6 0AT Rear wheel Wheel type Panel wheel Rim size 12 x 7 5AT F...

Page 133: ...ulb type Krypton bulb Bulb voltage wattage quantity Headlight 12 V 30 0 30 0 W 2 Tail brake light 12 V 5 0 21 0 W 1 Meter lighting 14 V 3 0 W 1 Neutral indicator light 12 V 1 7 W 1 Reverse indicator light 12 V 1 7 W 1 Oil temperature warning light 12 V 1 7 W 1 Fuses Main fuse 30 0 A Headlight fuse 15 0 A Signaling system fuse 10 0 A Ignition fuse 15 0 A Auxiliary DC jack fuse 10 0 A EBU30402 For E...

Page 134: ...s of the work room the other sources of noise etc i e the number of machines and other adjacent process es and the length of time for which an operator is exposed to the noise Also the permissible expo sure level can vary from country This information however will enable the user of the machine to make a better evaluation of the hazard and risk UB1463E0 book Page 5 Thursday August 4 2016 2 12 PM ...

Page 135: ... LABEL INFORMATION EBU26031 Vehicle identification number The vehicle identification number is stamped into the frame TIP The vehicle identification number is used to iden tify your ATV EBU26051 Model label The model label is affixed at the location in the il lustration Record the information on this label in the space provided This information will be need ed when ordering spare parts from a Yama...

Page 136: ...11 2 11 1 Model label UB1463E0 book Page 2 Thursday August 4 2016 2 12 PM ...

Page 137: ...lever 4 7 Drive select lever and driving in reverse 6 3 Drive select lever safety system cable adjusting 8 26 E Engine break in 6 4 Engine cold start 6 1 Engine idling speed 8 23 Engine oil 5 3 Engine oil and oil filter cartridge 8 11 Engine starting a warm 6 3 Engine stop switch 4 3 F Final gear oil 5 3 8 15 Fuel 4 8 5 3 Fuel cock 4 10 Fuel tank cap 4 8 Fuses replacing 8 40 H Handlebar switches 4...

Page 138: ...rear 4 15 Spark arrester cleaning 8 21 Spark plug checking 8 9 Specifications 10 1 Speed limiter 4 5 Speedometer 4 3 Starter choke 4 11 Start switch 4 4 Steering shaft lubricating 8 37 Storage 9 2 Storage compartment 4 13 T Tail brake light bulb replacing 8 44 Throttle lever 4 4 5 4 Throttle lever free play adjusting 8 24 Tires 5 4 Troubleshooting 8 46 Troubleshooting chart 8 47 V Valve clearance ...

Page 139: ...UB1463E0 book Page 3 Thursday August 4 2016 2 12 PM ...

Page 140: ...APPROVED HELMET AND PROTECTIVE GEAR NEVER USE ON PAVED ROADS NEVER CARRY PASSENGERS NEVER operate without proper training or instruction at speeds too fast for your skills or the conditions on public roads a collision can occur with another vehicle with a passenger passengers affect balance and steering and increase risk of losing control LOCATE AND READ OWNER S MANUAL FOLLOW ALL INSTRUCTIONS AND ...

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